10
Electrical circuit (12.9)
Constructed according to current regulations and comprising a programmable electronic variator (ref.11/fig.1) (supplied with all safety and adjustment devices) and controls that can be
operated from the steering bar handle. The connections are guaranteed against accidental loosening. The copper conductors are very flexible and have a diameter sufficient for operating
conditions and any external events that could occur. All the electrical components are mounted so as to guarantee operation and facilitate maintenance.
PLATES (13.12) (see fig.4)
The following plates are visible on the machine: A) Plate that identifies the kind of vehicle; B) Battery plate; C) Plate showing the loading diagram
according to the lifting height and the position of the center of gravity of the load on the forks; D) Plates indicating that feet may be squashed; E) Plates
indicating the harness points; F) Plate forbidding use; G) Plate: read the instructions; H) “Tortoise” Pushbutton Tag; I) Shearing danger plate.
Attention: In no case may the plates be removed or made illegible. IMPORTANT: IT IS FORBIDDEN TO EXCEED THE LOAD SHOWN ON THE C
TYPE PLATE FIXED TO THE MACHINE AT THE MOMENT OF SALE AND SHOWN HEREUNDER:
This diagram illustrates the relationship between the maximum load that can be lifted and the relative maximum heights from the ground
during loading and unloading operations of a pallet from a shelf. The fork diagram shown to the side indicates the center of gravity of the load
that, however, must be distributed as uniformly as possible along the whole length of the fork!!!!
TRANSPORT AND SET UP
Transport (14.1)
To transport the truck two harness points are supplied, indicated by the "D" type plates (fig.4), while the weight of the truck is indicated on the "A" type
identification plate (fig.4).
Setup (15.1)
Before starting the machine check that all the parts are in perfect condition, check the performance of all the units and the safety devices. Move the truck with battery current and never with
rectified alternating current so as not to damage the electrical components.
BATTERY (16.11)
Instructions, safety measures and maintenance
The truck is equipped with a lithium battery. Inspection, charging and replacement of the battery must be carried out by authorized personnel following the manufacturer's instructions. It is
forbidden to smoke or keep inflammable or spark-producing material near the truck or the battery charger. Do not short circuit the battery poles, do not invert the polarity, do not wet or pierce
the battery. Do not use the battery if it is deformed, too hot or if it gives off smell. In case of acid leakage handle only with suitable personal protective equipment. In case of a contact with the
electrolyte wash yourself with water. In case the electrolyte contacts the eyes wash with abundant water and call a doctor. The weight and size of the batteries can affect the stability of the
truck, therefore, if a non-standard battery is mounted it is advisable to contact the MANUFACTURERS for the relative authorization
BATTERY INDICATOR (Fig. 7)
The machine is equipped with a display that turns on to indicate the battery voltage and the residual capacity while using/charging. When the truck is switched on a page indicating software
version and battery nominal capacity is shown for some seconds. After that the subsequent information are visualized:
Page 0 - Indicates the battery state of charge (S.O.C.), indicating it as a “%” value compared to the maximum battery capacity.
Page 1 - Indicates the battery voltage level (V), the adsorbed current (I) and the state of the lifting consent logic (Lifting=1: forks lifting allowed; Lifting=0: forks lifting inhibited).
The user can switch from a display page to the other pressing the buttons “right arrow” or “left arrow” (Ref. A, Ref. B). The button “confirm” placed between the two “arrow” buttons (Ref. C) is
used to confirm any selections done on the pages.
When the truck is on, the battery charge level is indicated qualitatively by the 3 battery status leds placed on the right of the display (Ref. D). In normal use conditions, with the battery charged,
the green led lighting on. When the charge level falls under the 30%, the green led turns off and the orange led turns on. In these conditions, the user is advised to recharge the battery, but it is
yet possible to use the machine normally. When the battery level falls under the 1%, the orange led turns off and the red led turns on. At the same time on the display, Page 3 reporting the
discharged battery icon appears. In this state the fork lifting is no longer allowed and it is necessary to go to the nearest recharging station.
The display automatically turns off after 30 minutes of machine inactivity, at the same time the machine status led placed on the right side of the display changes to blinking from fixed. The
display turns on again when the machine is used again.
During the battery recharge Page 2 is shown, indicating the instantaneous battery charge level (S.O.C.) and the residual time to the recharging operation end. While recharging, also the
recharging status leds on the left side of the display turn on (Ref. E): red led = recharging phase 1; orange led: recharging phase 2; green led: recharging complete.
Charging the battery
Before charging check the performance of the conductors. Connect the battery charger plug (A) to the power network (check fig.3). Once the battery is charged, the battery charger stops with
the current supply and the green led of the battery charging indicator switches on. Remove the battery charger plug (A) from the network.
A normal battery charge lasts about 1,5 hours. The battery charger has been designed to maintain charging for a certain period of time after completing charging. Is anyway suggested a
recharging time shorter than 24 continued hours. Do not charge the battery when the room temperature is more than 50°C or less than 5°C.
WARNING: Fully charge the battery before using the cart for the first time. Never completely discharge the battery.
Substituting the battery (17.5)
a) Remove the rear cover; b) Remove the cables from the battery terminals; c) Slide out the battery; d) Following the reverse order reassemble the battery, secure it to its seat and connect it
correctly.
(the battery must always be of the same type that it replaces)
After replacing the battery, consign the used one to the nearest collecting center.
Battery check
Carefully read the battery manufacturer’s use and maintenance instructions.
USE (18.17)
The driver must carry out the following instructions of use in the driving position in way to remain reasonably distant from the dangerous zones (such as masts, forks, chains, pulleys, driving
and stabilizing wheels and any other movable part), that can cause the crushing of hands and/or foots.
Safety Regulations
The truck must be used according to the following regulations:
a
) The driver of the machine must be properly trained, must know the instructions for use of the vehicle and wear appropriate
clothing and a helmet.
b
) The driver responsible for the fork lift truck must not allow unauthorized personnel to drive the truck or to step onto the forks or the platform.
c
) While the truck is in
movement the operator must reduce speed in curves, in narrow corridors, through doors or on irregular surfaces. He must keep unauthorized personnel away from the area where the truck is
working and immediately warn people if they are in danger; if, in spite of this warning there is still someone in the work area the driver must immediately stop the truck.
d
) It is forbidden to stop
in areas where there are moving parts and step on the fixed parts of the truck.
e
) The driver must avoid sudden stops and fast inversions of movement.
f
) In case of slopes with maximum
permitted inclination, the driver must keep the load above the truck and reduce speed.
g
) When driving the driver must make sure that visibility is good and that there are no obstructions when
reversing.
h
) If the truck is transported in lifts he must enter them with the loading forks in front (first make sure the lift has a sufficient load).
i
) It is absolutely forbidden to disconnect or
dismount the safety devices. If the truck is used in areas with a high risk of fire or explosion, it must be approved for this kind of use.
j
) The loading capacity of the truck must in no case be
exceeded. The driver must ensure that the load is well placed on the forks and in perfect order; the load must not jut out more than 50mm from the end of the forks.
k
) It is forbidden to move
the truck with the forks in their upper position. This is allowed only when maneuvering to put down and pick up loads.
l
) Before beginning work the driver of the truck must check: - the
performance of the service and parking brake; - that the loading forks are in perfect order; - that the wheels and the rollers are not damaged; - that the battery is charged, well fixed and the
elements perfectly dry and clean; - that all the safety devices are in working order.
n
) The truck must always be used or parked sheltered from rain and snow and in no case must it be used in
very damp areas.
o
) Temperature of use -10°, +40°.
p
) Do not use the truck to tow trailers or other trucks.
q
) Immediately report damages, failures on malfunctions to the responsible personnel.
Do not use the truck until it is repaired.
r
) Drivers without the required license cannot repair the truck, furthermore they are not authorized to deactivate or modify the safety devices and
switches
.
THE MANUFACTURERS SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, AND INSTALLATION BY UNQUALIFIED
TECHNICIANS AND IMPROPER USE OF THE TRUCK.
Movement (see fig.6)
Before moving the truck check that the horn and the brake work and that the battery is completely charged. Turn the key to the 1 position and move the steering bar to its movement position.
Turn the governor slowly and move towards the relative work area. To brake or stop turn the governor in the opposite direction. Always steer the truck slowly as sudden movements can
provoke dangerous situations (particularly when the truck moves at high speeds). Always drive with the load in a low position, reduce speed in narrow corridors and on curves.
Stacking
1) Approach the shelving carefully with the load low. 2) make sure that the legs of the truck are free to move under the pallet or in the shelving. The best way to do this is to put the side of the
pallet to be lifted in a perfect line with the top pallet in the shelving using it as reference. In this way loading and unloading will be easier. 3) Lift the load until it rises above the level of the shelf.
4) Move slowly forwards and stop when the load is above the shelf; at this point lower the forks so as to free them from the pallet and not exert force on the underlying shelf. Make sure that the
load is safely positioned. 5) Move slowly backwards making sure the pallet remains firmly positioned. 6) Lower the forks to their position of movement (FIG. 6).
Unloading
1) With the forks lowered and perpendicular approach the shelving and enter under the bottom pallet. 2) Return with the forks out of the pallet. 3) Raise the forks to the required height and
slowly move towards the pallet to be unloaded. At the same time make sure that the forks enter under the pallet easily and that the load is safely positioned on the forks. 4) Raise the forks until
the pallet is lifted from the level of the shelf. 5) Move slowly backwards in the corridor. 6) Lower the load slowly at the same time making sure that the forks do not touch obstacles while
lowering.
Mode of use with reduced speed (“Creep speed”)
To use the truck in narrow spaces or to handle with precision delicate goods, it is possible to use the truck in “creep speed mode”. Creep speed mode is available only with the tiller bar
completely raised. To use the truck with creep speed mode, keep pressed the dedicated button on the rear part of tiller head (ref. 8/fig. 3) on which is impressed a pictogram of a tortoise and
operate on translation and forks moving controls as in standard mode.
WARNING: Always check the weight of the load with the lifting capacity relative to the height indicated on the appropriate plate.
WARNING: When the load is lifted steering and braking maneuvers must be carried out slowly and very carefully.
Summary of Contents for RX 10 Li-Ion
Page 1: ......
Page 4: ......
Page 5: ...S O C 1 0 0 1 0 0 0 1 1 1 V 2 5 6V I 1 0 0A L i f t i n g 1 S OC 1 0 0 0 T i me 6 0mi n 1 0 0...
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Page 52: ...44 21 2 26 1 22 1 23 1 25 1 27 1 24 1 OXI 49 NAI OXI 34 1...
Page 80: ...72 22 1 26 1 24 1 23 1 25 1 27 1 21 2 45 34 1...
Page 100: ...92 M ICRO C 21 2 26 1 SWITCH 24 1 22 1 23 1 25 1 27 1 NAVR EN CH 45 34 1...
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