Abicor Binzel iROB 501 PRO, Original Operating Instructions

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EN - 2
iROB
®
501 PRO
Table of contents
1 Identification .................................................................................................................................EN - 5
1.1 Marking.................................................................................................................................EN - 5
1.2 Nameplate ............................................................................................................................EN - 5
1.3 Signs and symbols used.......................................................................................................EN - 6
1.4 Classification of the warnings..............................................................................................EN - 7
2 Safety ..............................................................................................................................................EN - 7
2.1 Designated use .....................................................................................................................EN - 7
2.2 Responsibilities of the user ...................................................................................................EN - 7
2.3 Warning and information signs...........................................................................................EN - 8
2.4 Safety instructions for the electrical power supply ............................................................EN - 8
2.5 Personal protective equipment ............................................................................................EN - 8
2.6 Emergency information ........................................................................................................EN - 9
3 Scope of delivery ........................................................................................................................EN - 9
4 Product description ................................................................................................................. EN - 10
4.1 Welding power source structure and function .................................................................EN - 11
4.1.1 Control elements .................................................................................................. EN - 12
4.2 Wire feed control unit structure and function.................................................................. EN - 17
4.3 Structure and function of the wire feed systems.............................................................. EN - 17
4.4 Wi-Fi router and control app (optional) .......................................................................... EN - 19
4.5 Technical data for the welding power source................................................................. EN - 20
4.6 Technical data for the wire feed control unit................................................................... EN - 21
4.6.1 Controller KINETIC wire feed control unit......................................................... EN - 21
4.6.2 Push Feeder KINETIC.......................................................................................... EN - 21
4.6.3 Pull Feeder KINETIC............................................................................................EN - 22
4.6.4 Wire Buffer KINETIC........................................................................................... EN - 22
4.6.5 Pull Feeder KINETIC cable assembly ................................................................EN - 22
4.7 Connections ....................................................................................................................... EN - 23
5 Transport and installation ....................................................................................................EN - 23
6 Commissioning .......................................................................................................................... EN - 24
6.1 Establishing the power supply.......................................................................................... EN - 24
6.2 Attaching and connecting the Push Feeder KINETIC..................................................... EN - 25
6.3 Shortening the wire guide for the cable assembly......................................................... EN - 25
6.4 Moving the robot into the maintenance position............................................................EN - 26
6.5 Attaching the Wire Buffer KINETIC to the robot ............................................................EN - 26
6.6 Mounting the Pull Feeder KINETIC.................................................................................. EN - 27
6.7 Setting up the buffer box ..................................................................................................EN - 28
6.8 Connecting the Pull Feeder KINETIC cable assembly ................................................... EN - 28
6.9 Connecting the intermediate cable assembly................................................................. EN - 30
6.10 Connecting the wire conduit............................................................................................. EN - 31
6.11 Connecting the coolant connections................................................................................EN - 32
6.12 Attaching the intermediate cable assembly to the robot ............................................... EN - 32
6.12.1 Attaching the neckliner........................................................................................EN - 32
6.13 Attaching/replacing the welding torch ........................................................................... EN - 33
6.14 Establishing a connection to the welding robot..............................................................EN - 33
7 Operation
.................................................................................................................................... EN - 34
7.1 Feeding in the welding wire ............................................................................................. EN - 34
7.1.1 Adjusting the Pull Feeder KINETIC contact pressure........................................ EN - 37
7.2 Administrative settings ....................................................................................................... EN - 38
7.2.1 Password-protecting the welding parameters ................................................... EN - 38
7.2.2 Activating the control panel lock........................................................................EN - 39
7.3 Overview of welding parameters and processes........................................................... EN - 40
7.3.1 Overview of welding parameters ......................................................................EN - 40
7.3.2 Overview of welding procedures....................................................................... EN - 40
7.4 Preparing the welding process......................................................................................... EN - 43
7.4.1 Setting the welding procedure ........................................................................... EN - 43
7.4.2 Setting the welding sequence.............................................................................EN - 44
7.5 Effects of the welding parameter settings........................................................................ EN - 47
7.6 Examples of welding parameter settings......................................................................... EN - 47
7.6.1 Example parameters for CO
2 ...................................................................................................EN - 47
7.6.2 Example of parameters for CO
2
and flux-cored wire......................................EN - 50