Abicor Binzel iROB 501 PRO, Original Operating Instructions

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iROB
®
501 PRO 7 Operation
EN - 55
7.6.5 Example of parameters for MIG pulse aluminum welding
Example of welding parameters with square butt welding
Example of welding parameters with horizontal fillet welds
7.6.6 Example of parameters for MIG aluminum short arc welding
Example of welding parameters with square butt welding
Example of welding parameters with horizontal fillet welds
Tab. 31 Example of welding parameters with square butt welding
Sheet thickness t
(mm)
Wire diameter
(mm)
Welding current
(A)
Arc voltage
(V)
Welding speed
(cm/min)
Free wire end
(mm)
Gas flow
(l/min)
1.5 1.2 60 to 80 16 to 18 60 to 80 12 to 15 20
2.0 1.2 70 to 80 17 to 18 40 to 50 15 20
3.0 1.2 80 to 100 17 to 18 40 to 50 15 20
4.0 1.2 90 to 120 18 to 21 40 to 50 15 20
6.0 1.2, 1.6 150 to 180 20 to 23 40 to 50 15 to 18 20
Tab. 32 Example of welding parameters with horizontal fillet welds
Sheet thickness t
(mm)
Wire diameter
(mm)
Welding current
(A)
Arc voltage
(V)
Welding speed
(cm/min)
Free wire end
(mm)
Gas flow
(l/min)
1.5 1.2 60 to 80 16 to 18 60 15 15 to 20
3.0 1.2 100 to 120 19 to 21 60 15 15 to 20
6.0 1.2, 1.6 150 to 180 20 to 23 50 to 60 15 20
Tab. 33 Example of welding parameters with square butt welding
Sheet thickness t
(mm)
Wire diameter
(mm)
Welding current
(A)
Arc voltage
(V)
Welding speed
(cm/min)
Free wire end
(mm)
Gas flow
(l/min)
3.0 1.2 120 to 140 20 to 22 60 to 80 15 20
4.0 1.2 150 to 170 22 to 24 60 to 80 15 to 18 20
6.0 1.6 180 to 210 23 to 25 40 to 60 17 to 20 20 to 25
Tab. 34 Example of welding parameters with horizontal fillet welds
Sheet thickness t
(mm)
Wire diameter
(mm)
Welding current
(A)
Arc voltage
(V)
Welding speed
(cm/min)
Free wire end
(mm)
Gas flow
(l/min)
3.0 1.2 140 to 160 21 to 22 60 to 70 15 15 to 20
4.0 1.2 150 to 170 22 to 24 50 to 60 15 to 18 15 to 20
6.0 1.6 200 to 230 23 to 25 50 to 65 17 to 20 20 to 25