Abbott CELL-DYN 3000 Troubleshooting Manual Download Page 101

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28 Oct

1997

CELL-DYN

3/35 Sample Loader TS Guide

9140234B-June 1997

PARTS LISTS

2.2 PARTS LISTS CROSS REFERENCE

2 - 5

Search Book TOC Go Back

--- END ---

Tower Solenoid, 2 Way Valve, N/C
1.6MM ID

PL-5.7

Tower Solenoid, 2 Way Valve, N/O
1.6MM ID

PL-5.1

Tube Pusher Solenoid w/Plunger

Tubing

Vent Needle

Vent Wash Block

White Beam Block LED

White Tubing 1/16" ID

X-Axis Guide Pin Cap

X-Axis Motor

X-Axis Motor Belt

X-Axis Solenoid Guide Pin

PL-3.4

X-Axis Solenoid Plunger Spring

PL-3.5

X-Axis Solenoid with Plunger

PL-3.8

Y-Axis Motor

PL-3.9

Y-Axis Motor Belt

PL-3.10

Y-Axis Solenoid w/Plunger

PL-3.1

Z2 Motor Bearing

PL-4.5

Z2 Motor Bracket w/Lead Screw

PL-4.9

Description

Location

Summary of Contents for CELL-DYN 3000

Page 1: ...MPLE LOADER TROUBLESHOOTING GUIDE CATALOG NO 8921133701 Abbott Laboratories 1997 Abbott Laboratories Abbott Park IL 60064 Click on item below Troubleshooting Parts Lists Verification Procedures Sensor...

Page 2: ...leshooting Guide is published by Abbott Diagnostics Division Abbott Laboratories Abbott Park IL 60064 3500 U S A Please direct all inquiries concerning information in this guide to the foregoing addre...

Page 3: ...latest revision number of all pages Additional copies of this guide may be ordered using Catalog Number 8921133701 END REVISION DATE PAGES REVISED ADDED TSBs INCORPORATED ISAs INCORPORATED Original I...

Page 4: ...ts calibrators and controls that contain human blood or serum as potentially infectious Clean up spills of potentially infectious materials in accordance with established biosafety practices A general...

Page 5: ...sed in the assay system Fluid Pathway Cycle the pathway with a disinfectant solution if possible or a buffer or water solution If during maintenance or repair the lines will be disconnected or changed...

Page 6: ...aker determine and correct the cause before attempting to resume operation of the equipment Keep liquids away from all connectors of electrical or communication components Keep the floor and counterto...

Page 7: ...same ground source as the mat cable 4 Attach wrist strap to your wrist make sure the metallic button on the inside of the wrist strap is in direct contact with your skin 5 Place PC Boards removed fro...

Page 8: ...references These have been replaced with CE MARK and NON CE MARK To determine if the Loader is CE MARK Certified look for the CE Label affixed to the front cover near the Power Input Panel See If the...

Page 9: ...YN 3 35 Sample Loader TS Guide 9140234B June 1997 Search Book TOC Go Back 28 Oct 1997 20 44 How to Identify a CE MARK Loader viii Figure i 1 CE MARK Label Location END Power Input Panel SL 276 CE MARK...

Page 10: ...s Home And Limit Sensors IP 9 Alarm 4 c Mixing Home And Contact Sensors IP 10 Alarm 4 d Mixing Home And Limit Sensors IP 11 Alarm 4 e and j Time out Moving X Axis IP 12 Alarm 4 f Time out Moving Pushe...

Page 11: ...he Analyzer according to General Biosafety Procedure 2 Use this Troubleshooting Guide as follows a If possible begin by verifying the reported error Perform the exact pro cedure that produced the erro...

Page 12: ...rmat or improper information IP 21 Alarm 1 w Time out CELL DYN did not Acknowledge last message from Sample Loader IP 21 Alarm 1 x Analyzer sent F command to Sample Loader and Sample Loader responded...

Page 13: ...ome Sensor Failure IP 11 Time out in an attempt to drive X axis mechanism to from its origin A test performed during initialization and Run where the particular mechanism is moved slightly past a part...

Page 14: ...1 Alarm 4 k Z1 Limit Sensor Time out in an attempt to drive the Venting Sampling needle s axis mechanism to from its origin IP 13 Alarm 4 l Time out in an attempt to drive the Mixing Paddle s axis mec...

Page 15: ...reader did not properly read a rack barcode IP 20 Autosampler Command Negatively Acknowledged Reseat RS232 Cable At Both Ends And Restart Auto Stand by Mode None Blood Detected in Sample Line If syst...

Page 16: ...omplete Aspiration or Sampling Error IP 4 Laser OFF None Laser ON None Manual Mode None Mixing Fault for 1st pre mixer on E Loader or F Loader Mixing 1 Overloaded IP 3 Mixing Fault for 2nd pre mixer o...

Page 17: ...le Per Operator Manual Reset Started None Sample is at Mixing Position None Sample Loader Dead No Lights No Sound IP 6 Sampling Error or Incomplete Aspiration IP 4 Start Key Pressed or Initialize star...

Page 18: ...28 Oct 1997 20 45 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 TROUBLESHOOTING 1 3 ISOLATION PROCEDURES 1 9 1 Search Book TOC Go Back 1 3 ISOLATION PROCEDURES...

Page 19: ...Blood In Line Sensor 1 No START From the D ata Station M ain M enu G o to Special Protocols and Press CLEAN NEEDLE Key Check All Tubing T Connectors and Y Fittings leading Through SO L 96 and 92 Endin...

Page 20: ...Line 2 of 3 Problem Corrected Perform Total Call Yes 1 Turn O FF Sample Loader Reseat C N5 on CPU M ain Bd Reseat Connector on Blood In Line Sensor Bd Perform Blood In Line Sensor Check VP 12 1 Repla...

Page 21: ...TOC Go Back IP 1 Blood Detected In Sample Line 3 of 3 CPU Main Bd Blood In Line Sensor 5 0V With Blood 0 2V Without See Figure Replace Blood In Line Sensor Bd PL 6 5 See Interrelationship Matrix Pg 3...

Page 22: ...tem G uide W O C Errors IP 9 HG B Errors IP 27 RBC PLT M CV W IC IP 29 Troubleshooting Perform Precision Run in OPEN mode See System Troubleshooting G uide VP 34 Run Sample 10 times 1 START Inspect Co...

Page 23: ...2 G Loader Check O peration of Lower W ash Solenoid Ensure Tubing is O K Set BAR 1 0 Switch to 1 Press MAN key Perform Lead Bubble Check VP 13 1 Run Sample 10 Times No Inspect Correct M ixing Motor s...

Page 24: ...Samples and Racks Used W hen Fault O ccurred Labeling Condition Number of Labels on Tube Condition of Tube Caps Defects on Bottom of Tubes Rack Condition No Correct Condition Perform Rack to Laser Shi...

Page 25: ...ader TS Guide 9140234B June 1997 TROUBLESHOOTING IP 3 Mixing Fault 2 of 2 1 16 1 Search Book TOC Go Back IP 3 Mixing Fault 2 of 2 Mixer Motor OK Yes Replace Mixing Motor Asm PL 4 1 See Interrelationsh...

Page 26: ...bserve sample in sample line during operation Ensure blood sample reaches left side of Sample Detector sensor on Analyzer See Figure Note 3500 Rev G or higher Blood sample must reach sensor to left o...

Page 27: ...piration 2 of 2 Inspect and Tighten the Following Tubing Connections ANALYZER Peristaltic Pump Sample Valve 3500 Perform TSB 97 21 Sol 96 SAM PLE LO ADER Sample Tubing connecting Loader to Analyzer Ve...

Page 28: ...ons Work 1 of 3 Ensure Power Cord Properly Connected and Sample Loader Power ON 1 Seat C N1 on CPU M ain Bd Seat C able from CPU M ain Bd CN2 to Keyboard CN2 Check 5V to Keyboard See figure on this pa...

Page 29: ...tions Work 2 of 3 CPU M ain Bd CN1 Pin 1 to G ND 5V 0 2 1 Power Sample Loader O FF Disconnect M ain Bd CN2 Power O N Yes No 2 CE M ARK Check polarity of Keyboard Cable Red Stripe must face CN2 Pin 1 o...

Page 30: ...3 1 21 1 Search Book TOC Go Back IP 5 No Lights Some Other Functions Work 3 of 3 CPU M ain Bd CN2 Connector NO T Cable Pin 17 to G ND 5V 0 2 2 Replace Keyboard to CPU M ain Bd Cable PL 9 1 See Interr...

Page 31: ...LD Only Insert Flat Blade Screwdriver Here to Rem ove Power Input Panel START Yes Check Fuse Replace if Necessary PL 10 13 120VAC 1 6A FB 250VAC 220 240VAC 2 0A SB 250VAC Yes 1 Problem Corrected No Ye...

Page 32: ...form Power Supply Check VP 1 CE MARK M easure Voltages on Cable NOT M ain Bd All Voltages O K No 1 Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Replace Power Supply PL 10 See Inter...

Page 33: ...e W ires Yes Remove Power Input Panel 2 screws to G ain Access to Rear of AC Line Filter DO NO T disconnect any W ires No 4 Install Fuse Remove Sample Loader Covers M easure AC input to Power Supply N...

Page 34: ...der Dead No Lights No Sounds 4 of 4 1 25 1 Search Book TOC Go Back IP 6 Sample Loader Dead No Lights No Sounds 4 of 4 Replace ON OFF Switch PL 10 10 4 AC Power Between AC Filter Output Gray and White...

Page 35: ...1 26 1 Search Book TOC Go Back IP 7 Alarm 4 a Needle Home Limit Sensors 1 of 2 START Power Sample Loader O FF Verify G ood Electrical Connection at Both Needle Home and Limit Sensors and at CPU Main B...

Page 36: ...orrected Perform Total Call Yes No 1 Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Needle Home and Limit Sensor 5 0V 0 2 Blocked 0 0V Unblocked See Figure Replace Defective Sensor P...

Page 37: ...is Home and Limit Sensors and at CPU Main Bd CN4 Connector Clean Both Sensors Problem Corrected Perform Total Call Yes X Axis Home and Limit Sensors 5 0 0 2V Blocked 0 0V Unblocked See Figure Replace...

Page 38: ...es No 1 Power Sample Loader O FF Verify G ood Electrical Connection at Both Home and Contact Sensors and at CPU Main Bd C N5 Check Contact Sensor W iring CE MARK Reseat Contact Sensor In Line Connecto...

Page 39: ...6 Mixing Contact Pin 2 Mixing Home TP CE MARK CN5 Pin 4 Mixing Home CE MARK TP11 Mixing Replace Home Sensor PL 4 11 see Interrelationship M atrix Pg 3 4 Contact Sensor Voltages O K Yes No No Replace...

Page 40: ...rm 4 c Mixing Home And Contact Sensors 3 of 3 1 31 1 Search Book TOC Go Back IP 9 Alarm 4 c Mixing Home And Contact Sensors 3 of 3 Problem Corrected Perform VP 6 4 Mixing Contact Sensor Check Adjustme...

Page 41: ...m e S e n s o r M ixing Z2 Home Sensor and Limit Sensor 5 0V Blocked 0 0V Unblocked See Figure Power Sample Loader O FF Verify G ood Electrical Connection at Both Home and Limit Sensors and at CPU Mai...

Page 42: ...e Loader O FF Remove Cover Enter M anual M ode Set BAR 1 0 Switch to 1 Remove All Racks Clean Lube X Axis Rails M anually M ove X Axis to Center of Platen M ove X Axis M echanism with X Note If X Axis...

Page 43: ...Home Pin 3 X Axis Home CN4 20 19 2 1 CE MARK Pin 15 X Axis Limit X Axis Home Sensor Limit Sensor 5 0V Blocked 0 0V Unblocked See Figure Problem Corrected Perform Total Call Yes Replace Defective Senso...

Page 44: ...CN7 Pins 1 2 3 4 Push each wire into place with flat blade screwdriver Disconnect In Line Connection Between CN7 and X Axis Motor Move Needles Home Move X Axis Away from Sensors Measure voltage at CN...

Page 45: ...4 of 8 1 36 1 Search Book TOC Go Back IP 11 Alarm 4 e and j Time out Moving X Axis 4 of 8 CPU Main Bd CN1 Pin 3 to G ND 24V 1 No Yes B1 CE M AR K Replace Power Supply PL 10 7 NO N C E M ARK Replace 2...

Page 46: ...is 5 of 8 X Axis Motor Check OK Replace X Axis M otor and CPU M ain Bd PL 3 7 PL 8 1 See Interrelationship M atrix Pg 3 4 Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Yes No B2 M e...

Page 47: ...veral Times Tighten Screws Top of Solenoid Ensure Solenoids are Flush or Slightly Below Platen Surface X Axis Stops Properly at Both Left R ight Sensors X Axis Home Sensor at CPU M ain Bd or Limit Sen...

Page 48: ...t Moving X Axis 7 of 8 1 39 1 Search Book TOC Go Back IP 11 Alarm 4 e and j Time out Moving X Axis 7 of 8 Problem Corrected Perform Total Call Yes Replace CPU M ain Bd PL 8 1 See Interrelationship M a...

Page 49: ...Corrected Perform Total Call Yes Check X Axis M otor Speed Load 10 Full Tubes in Rack X Axis M oves Loaded Rack End to End in 4 Sec Replace X Axis M otor PL 3 7 See Interrelationship M atrix Pg 3 4 No...

Page 50: ...k IP 12 Alarm 4 f Time out Moving Pusher Y Axis 1 of 5 SL 119D Rear Connecting Bar Front Connecting Bar Slot Motor Limit Sensor Home Sensor Home Sensor Limit Sensor Loosen Set Screws Belt Perform VP 3...

Page 51: ...Go Back IP 12 Alarm 4 f Time out Moving Pusher Y Axis 2 of 5 No Y Pusher Home Sensor at CPU M ain Bd 0 0V Unblocked 5 0V Blocked See Figure 1 Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix...

Page 52: ...rix Pg 3 6 Yes SL 208B 1 Y Pusher Motor In Line Connector CPU M ain Bd Side of In Line Connector Pins 1 2 3 4 12V W hen M otor Should Be Turning 3 Ensure Y Pusher M otor W ires are Making Contact in C...

Page 53: ...usher Y Axis 4 of 5 1 44 1 Search Book TOC Go Back IP 12 Alarm 4 f Time out Moving Pusher Y Axis 4 of 5 3 CE M ARK Replace Power Supply PL 10 7 NO N C E M ARK Replace 24V Power Supply PL 10 8 See Inte...

Page 54: ...larm 4 f Time out Moving Pusher Y Axis 5 of 5 Y Pusher M otor Check O K Replace Y Pusher M otor and CPU Main Bd PL 3 9 PL 8 1 See Interrelationship M atrix Pg 3 4 Replace CPU M ain Bd PL 8 1 See Inter...

Page 55: ...of 6 Needles M ove UP DN No Power Sample Loader O FF Clean and Lube Needle Rails Enter M anual Mode M ove Needles UP DN using N Keys Clean N eedle Sensors Seat Sensor Connections and CN5 on C PU M ai...

Page 56: ...1 No Yes Ensure Needle Z1 M otor W ires at C PU M ain Bd CN 8 Pins 5 6 7 8 are Connected Properly Push W ires Into CN8 with Flat Blade Screwdriver Disconnect N eedle Drive M otor In Line Connection M...

Page 57: ...h Needles No Perform Total Call Runs O K W ithout Needles Install G ood Needle s E PL 5 14 F G Sample PL 5 14 F G Vent PL 5 12 Perform Needle Checks VP 9 1 VP 9 2 Replace Appropriate Needle E Loader P...

Page 58: ...eedles 4 of 6 4 Problem Corrected Perform Total Call No Ensure Sensor Flags are Positioned Properly Perform Needle Sensors Check VP 8 1 Perform Needle Checks VP 9 1 VP 9 2 Replace CPU M ain Bd PL 8 1...

Page 59: ...13 Alarm 4 g and k Time out Moving Needles 5 of 6 Yes CPU Main Bd Side of Connector Pins 1 2 3 4 12V W hen M otor Should Be Turning Replace Needle Z1 M otor PL 5 8 See Interrelationship M atrix Pg 3...

Page 60: ...edles 6 of 6 Needle Z1 M otor Check O K Replace Needle Z1 M otor and CPU Main Bd PL 5 8 PL 8 1 See Interrelationship M atrix Pg 3 4 Replace CPU Main Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Yes...

Page 61: ...oupler Screws Enter M anual Mode Move M ixing Paddles UP DN using Z Keys Yes START Mixing Home Sensor at CPU Main Bd 5 0V Blocked 0 0V Unblocked See Figure Replace M ixing Home Sensor PL 4 11 see Inte...

Page 62: ...Corrected Perform Total Call Mixing Home Sensor at CPU Main Bd 5 0V Blocked 0 0V Unblocked See Figure Replace Mixing Home Sensor PL 4 11 see Interrelationship Matrix Pg 3 4 Yes Yes No Replace CPU Main...

Page 63: ...r W ires at C N8 Pins 1 2 are Connected Properly Push W ires into CN8 with Flat Blade Screwdriver Disconnect M ixing Z2 M otor Connection at CN8 Manually Turn M ixing Drive Screw to Move Flag Away fro...

Page 64: ...ND 24V 1 No Yes 15 Across M ixing Z2 M otor Replace Mixing Z2 M otor PL 4 2 See Interrelationship M atrix Pg 3 4 Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Yes No M easure O hms...

Page 65: ...me out Moving X Axis 1 of 4 X Axis M oves Properly in Both D irections Starts at Slow Speed T hen G oes Full Speed 1 Power Sample Loader O FF W ithout R emoving Platen C lean and Lube R ails C heck O...

Page 66: ...blem Corrected 1 Slowdown Sensor at CPU M ain Bd to G ND 5 0V Blocked 0 0V Unblocked See Figure Clean Slowdown Sensor Ensure Sensor Flag is Positioned Properly Perform Total Call Yes Check Cable Conne...

Page 67: ...Tension Tighten Pulley Set Screws Correct Mechanical Problems X Axis M otor Turns Replace X Axis M otor PL 3 7 See Interrelationship M atrix Pg 3 4 Problem Corrected Perform Total Call Yes No No X Axi...

Page 68: ...d CN7 Pins 1 2 3 4 X Axis M otor 8 0V W hen M otor Should be M oving 3 Yes No Replace CPU M ain Bd PL 8 1 See Interrelationship Matrix Pg 3 4 SL 133B CN7 8 CN7 Pins 4 3 2 1 X Axis Motor 1 Perform Tota...

Page 69: ...ing Assy UP D N using Z Keys 2 NOTE If alarm 4 h also displayed go to IP 14 and troubleshoot h first If alarm 4 s also displayed go to IP 18 and troubleshoot s first Tighten M ixing Z2 M otor C oupler...

Page 70: ...out Not Toward Sensor 0 0V Paddle DO W N Check C abling and Sensor W iring If O K R eplace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Reseat C N5 on CPU M ain Bd Adding W hite Color Arou...

Page 71: ...0V Unblocked See Figure Replace Defective Sensor PL 4 11 See Interrelationship M atrix Pg 3 4 No 4 Yes Ensure W ires at CN8 Pins 1 2 are making contact Push W ires into CN8 with Flat Blade Screwdriver...

Page 72: ...rm 4 l Time out Moving Mixing Paddle 4 of 7 M ixing Contact Sensor at M ain Bd CE MARK 3 9V NON CE MARK 5 0V Paddle UP 0 0V Paddle DO W N See Figure No 3 Yes No Perform Total Call Replace CPU M ain Bd...

Page 73: ...16 Alarm 4 l Time out Moving Mixing Paddle 5 of 7 S L 1 4 2 N O N C E M A R K T a k e R e a d in g H e re C E M A R K T P 7 Perform VP 6 4 No Perform Total Call Replace Contact Sensor PL 4 8 See Inter...

Page 74: ...ing Paddle 6 of 7 1 65 1 Search Book TOC Go Back IP 16 Alarm 4 l Time out Moving Mixing Paddle 6 of 7 Voltage Across CPU M ain Bd CN8 Pins 1 to 2 12V 12V W hen M ixing Z2 M otor Should be Turning Yes...

Page 75: ...and CPU M ain Bd PL 4 2 PL 8 1 See Interrelationship M atrix Pg 3 4 Replace CPU Main Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Yes No M easure Ohms at M otor Side of CN8 Connector or Across Mixi...

Page 76: ...o p q r Rack Sensors 1 of 3 1 67 1 Search Book TOC Go Back IP 17 Rack Fault or Alarm 4 m n o p q r Rack Sensors 1 of 3 Reseat CN3 on CPU M ain Bd Perform VP 4 1 Rack Sensor Check START Perform VP 4 2...

Page 77: ...0 Normal Racks in Normal Mode Press RUN Allow Racks to Cycle 15 M inutes Perform Total Call Yes No 1 2 SW IT C HES R AC K SENSOR S UNBLOC K ED BLOCKED BY A R AC K C PU M AIN BD A B C D E FR OM T O NON...

Page 78: ...Go Back IP 17 Rack Fault or Alarm 4 m n o p q r Rack Sensors 3 of 3 CPU M ain Bd CN3 Pins CE MARK both 2 14 NON CE MARK both 3 4 3 0V Yes Replace Defective Sensor or Cable PL 2 6 See Interrelationshi...

Page 79: ...im it Sensor M ixing C ontact Sensor Z2 Lead Screw C oupler Screw 1 Clean C ontact Sensor Check M inimum Tube H eight CE MARK E 3 09 in 78 5mm NON CE MARK E 3 17 in 80 5mm F 3 09 in 78 5mm G 3 15 in 8...

Page 80: ...ddle UP 0 0V Paddle DO W N No Perform M ixing Checks Adjustments VP 6 1 VP 6 3 VP 6 4 and VP 6 5 Problem Corrected Perform Total Call 3 No Yes Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix...

Page 81: ...nto Detector Yes No Yes Perform VP 5 1 Tube Detect Sensor Check Seat CN5 at CPU M ain Bd Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 4 No CPU M ain Bd Tube Detect Signal at NON CE...

Page 82: ...4 1 73 1 Search Book TOC Go Back IP 18 Alarm 4 s Sample Tube Not Sensed Properly 4 of 4 Replace LED W hite Beam Block PL 6 1 or Black Beam Block PL 2 5 See Interrelationship M atrix Pg 3 4 Voltage In...

Page 83: ...Removed 1 of 1 Seat Plastic Cover on Knurl Screw on Tower Ensure Cover Flag Blocks Sensor Check Cover Sensor O peration Replace CPU M ain Bd PL 8 1 See Interrelationship M atrix Pg 3 4 Check W iring o...

Page 84: ...M anual M ode Press STAR T O bserve Power LED CE MARK O bserve PW R LED on Barcode Reader NON CE MARK Observe DS3 5V on Barcode Decoder Bd Enter M anual M ode Set BAR 1 0 Switch to 1 Press STAR T on S...

Page 85: ...Laser Shield Clean G lass and Barcode Head O ld Barcode Shield Ensure G lass if present is All W ay Down to Stop See Figure Inspect Labels for Position See O perator M anual page A4 A5 Condition Smear...

Page 86: ...6 1A CE MARK Replace Barcode Head PL 5 5 NON CE MARK Replace Barcode Decoder Bd PL 10 14 See Interrelationship M atrix Pg 3 4 EUROPE ONLY Perform VP 15 Check Barcode Reader program using VBCD IAG EXE...

Page 87: ...asure 12V and 12V at Power Supply VP 1 2 Using O ld Style Barcode Reader with Decoder Bd CH2 TXD Signal 11 0V Barcode Beam O FF 8 0V Beam O N See Figure No Replace CPU M ain Bd PL 8 1 See Interrelatio...

Page 88: ...14 See Interrelationship M atrix Pg 3 4 No Yes Inspect C opper Shield Inside Barcode Head Ensure It Does Not Block Light Beam If Copper Shield is O K Replace Barcode Head PL 5 5 See Interrelationship...

Page 89: ...r Bd PL 10 14 See Interrelationship M atrix Pg 3 4 Replace Barcode Power Supply E G PL 10 8 F PL 10 3 See Interrelationship M atrix Pg 3 4 Using O ld Style Barcode Reader with Decoder Bd Yes Remove M...

Page 90: ...12V Power Supply NON CE MARK E G PL 10 9 NON CE MARK F PL 10 3 CE MARK PL 10 7 see Interrelationship M atrix Pg 3 4 Visually Inspect Correct Connections at Both Ends of Cable at CH 1 and Analyzer Prob...

Page 91: ...press DIAG NO STIC S M O RE 4 Times AUTO SAMP VER Yes START A2 No SL 122E Mixing Z2 Motor Flag Mixing Home Sensor Mixing Paddle Mixing Paddle E Only Mixing Limit Sensor Mixing Contact Sensor Select Ap...

Page 92: ...Pg 3 4 No Yes Replace CPU M ain Bd PL 8 1 see Interrelationship M atrix Pg 3 4 Ensure M ixing Z2 M otor W ires at CN8 Pins 1 2 are Connected Properly Push W ires into CN8 with Flat Blade Screwdriver S...

Page 93: ...PU M ain Bd CN1 Pin 3 to Pin4 24V 1 CE MARK Replace Power Supply PL 10 7 NON CE MARK Replace 24V Power Supply PL 10 8 See Interrelationship M atrix Pg 3 4 Replace M ixing Z2 M otor PL 4 2 See Interrel...

Page 94: ...ample Loader Power O FF Check C ontact Sensor W iring CE MARK Reseat Contact Sensor In Line Connector on Tower ALL Verify wires to Contact Sensor Bd are not broken Verify G ood Electrical C onnection...

Page 95: ...tment Perform Total Call Yes No Replace Contact Sensor PL 4 8 see Interrelationship M atrix Pg 3 4 No Replace CPU M ain Bd PL 8 1 see Interrelationship M atrix Pg 3 4 M ixing Z2 Contact Voltage O K Se...

Page 96: ...atrix Pg 3 4 No M ixing Contact Sensor became deactivated during mix Check the following Ensure bottom of rack tube positions 1 10 are not worn Replace rack as necessary PL 2 2 see Interrelationship...

Page 97: ...TS 2 1 2 Search Book TOC Go Back CHAPTER 2 TABLE OF CONTENTS 2 1 OVERVIEW 2 2 PARTS LISTS CROSS REFERENCE PL 1 Covers PL 2 Platen PL 3 Below Platen PL 4 Tower 1 PL 5 Tower 2 PL 6 Tower 3 PL 7 Tower Tu...

Page 98: ...ing for Platen is PL 2 7 which means item number 7 in Parts List 2 is the Platen Illustrated Parts Breakdown Common Hardware Listing This chapter was designed to be used as follows 1 Find the part in...

Page 99: ...2 to CN11 PL 8 6 Cable Power Supply PL 10 6 Cable Power Supply to CN1 and Barcode Reader to CH2 PL 8 10 Cable Rack Sensors to CN3 PL 8 2 Cable Tower Sensor PL 4 10 Cable Tower Solenoid Vent Valve CN10...

Page 100: ...e PL 2 4 Rack Kit w Labels PL 2 2 Rack Sensor PL 2 6 Red Tubing 1 16 ID x 1 8 OD PL 7 1 Safety Cover PL 1 2 Sample Loader Cover PL 1 7 Sample Loader Front Cover PL 1 6 Description Location Sample Load...

Page 101: ...nger PL 5 4 Tubing PL 7 Vent Needle PL 5 12 Vent Wash Block PL 5 11 White Beam Block LED PL 6 1 White Tubing 1 16 ID PL 7 7 X Axis Guide Pin Cap PL 3 13 X Axis Motor PL 3 7 X Axis Motor Belt PL 3 6 X...

Page 102: ...31125501 NON CE MARK Tower Cover 2 9330291 9330291 9330291 Safety Cover 3 9311483 9311483 9311483 CE MARK Tower Cover 4 9311484 9311484 9311484 CE MARK Tower Back Cover 5 9311271 9311269 9311271 CE MA...

Page 103: ...ct 1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 1 Covers 2 7 2 Search Book TOC Go Back PL 1 Covers 1 2 7 S3 S3 Existing Covers New Covers 2 3 4 5 6 S3 S3 S8 SL 301 S28 S...

Page 104: ...H91 01 04H91 01 03H65 01 Rack Kit w Labels 3 9230693 9230693 9230693 Sheet of Rack Labels 4 9301106 9301106 9301106 Rack Guide 5 9211710 9211710 N A CE MARK Beam Block White Asm N A N A 9320526 NON CE...

Page 105: ...DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 2 Platen 2 9 2 Search Book TOC Go Back PL 2 Platen 6 S6 W 5 W 3 1 S23 S16 S25 S6 S1 S1 S1 S6 S10 W 1 W 2 S6 W 5 W 3 SL 302 S19 2 3 5...

Page 106: ...d Umbrella Not used on CE MARK Slider 4 9301104 9301104 9301104 X Axis Solenoid Guide Pin 5 2508471 2508471 2508471 X Axis Solenoid Plunger Spring 6 7001021 7001021 7001021 X Axis Motor Belt 7 9211698...

Page 107: ...DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 3 Below Platen 2 11 2 Search Book TOC Go Back PL 3 Below Platen SL 303 7 6 8 9 10 11 1 2 11 S14 W 7 W 5 S9 W 5 W 3 S21 W 6 W 7 3 4 5 S...

Page 108: ...N A Z2 Lead Screw with Flange Nut 5 7001029 7001029 7001029 Z2 Motor Bearing 6 9301094 9300896 9330284 CE MARK Mixing Paddle 9300896 9300896 9330284 NON CE MARK Mixing Paddle 7 7003064 7003064 250846...

Page 109: ...t 1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 4 Tower 1 2 13 2 Search Book TOC Go Back PL 4 Tower 1 12 Assembly Includes 1 2 6 8 9 and 11 SL 304 2 1 4 9 3 S26 6 7 8 5 1...

Page 110: ...8340570101 8340570101 8340570101 NON CE MARK Barcode Laser Head 6 9311272 9311272 N A Shim 1 2mm 7 N A N A 8934004901 Tower Solenoid 2 Way Valve N C 1 6MM ID 8 9211659 9211659 9211659 Motor w Pulley N...

Page 111: ...1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 5 Tower 2 2 15 2 Search Book TOC Go Back PL 5 Tower 2 SL 305 E Loader 1 7 13 8 14 2 4 6 3 6 9 F G Loaders S13 11 10 12 16 5...

Page 112: ...F 3000 G 3500 Description 1 9211655 9211655 N A Tube Sensor LED White Beam Block N A N A 9320525 Tube Sensor Detector Black Beam Block Detector 2 9311477 9311477 9311113 Laser Shield Front Cover w Gl...

Page 113: ...28 Oct 1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 6 Tower 3 2 17 2 Search Book TOC Go Back PL 6 Tower 3 SL 310 1 4 3 W 6 W 4 S20 W 6 W 4 S29 2 5 S22...

Page 114: ...nnector 062 x 062 3 9130542 9130542 9130542 600 15 24m Silicone Tubing S1 4 9130543 9130543 9130543 600 15 24m Silicone Tubing S2 5 9130555 9130555 9130555 600 15 24m Vinyl Tubing 1 32 ID x 3 32 OD 6...

Page 115: ...2 19 2 Search Book TOC Go Back PL 7 Tower Tubing E Loader SL 306E 8 13 5 4 6 2 2 4 11 Wash Block Blood In Line Sensor Sample Needle Tower Solenoid Bubble Trap VAC Vent to Air 3 3 7 6cm 8 20 3cm N O 1...

Page 116: ...Tower Tubing F Loader 2 20 2 Search Book TOC Go Back PL 7 Tower Tubing F Loader SL 306F Blood In Line Sensor 3 1 3 7 6cm 3 7 6cm 3 7 6cm 3 7 6cm 12 30 5cm 1 2 5cm 3 7 6cm 8 75 22 2cm 12 8 13 3 7 6cm...

Page 117: ...ng G Loader SL 306G Blood In Line Sensor 8 Wash Block 3 12 30 5cm 3 5 1 3cm 1 3 7 6cm 3 4 0 25 0 6cm 4 3 5 8 9cm 5 3 7 6cm 13 8 20 3cm 12 8 75 22 2cm Vent Block Vent Needle Bubble Trap Vent Needle Sam...

Page 118: ...8952067001 8952067001 8952067001 Cable Tray Solenoid to CN9 6 9520669 N A N A Cable Mixing Motor 2 to CN11 7 9520666 9520666 9520666 Cable Z2 UP DN Motor and Mixing Motor 1 to CN8 8 9520662 9520662 95...

Page 119: ...CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 8 Main Board Cables 2 23 2 Search Book TOC Go Back PL 8 Main Board Cables 1 3 2 4 6 5 7 8 11 10 15 14 13 12 CN10 1 8 S7 W 2 W 1...

Page 120: ...9 Keyboard END Item E 3500 F 3000 G 3500 Description 1 9520660 9520660 9520660 Cable Keyboard to CN2 2 9330294 9330294 9330294 CE MARK Cover Keyboard Diagnostic 7015007 7015007 7015007 NON CE MARK Cov...

Page 121: ...28 Oct 1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 9 Keyboard 2 25 2 Search Book TOC Go Back PL 9 Keyboard SL 308 S2 W 2 W 1 1 1 2 2 3 3 S31 S32 N1...

Page 122: ...r Supply 5 See PL 8 Item 10 Cable Power Supply to CN1 and Barcode to CH2 6 9520651 9520651 9520651 CE MARK Cable Power Supply 7 4056258 4056258 4056258 CE MARK Power Supply 5V 12V 8 4056256 4056256 40...

Page 123: ...28 Oct 1997 CELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 PARTS LISTS PL 10 Power 2 27 2 Search Book TOC Go Back PL 10 Power 1 2 5 6 4 10 11 12 13 S6 SL 309 S9 W 2 S2 W 1 3 9 8 7 14 S34...

Page 124: ...M3 X 6MM LG STL Z S06 2802664 SCR PAN PHIL M3 X 6MM LG ST S07 2802695 SCR PAN PH M4 X 14MM LG STL Z S08 2801955 SCR THUMB M3 X 8MM LG STL Z S09 2802665 SCR PAN PH M3 X 8MM LG STL Z S10 2802693 SCR PAN...

Page 125: ...2X4MM LG SST S28 7001049 SCR THUMB M2 6X8MM LG BRS S29 2802663 SCR PAN PH M3X5MM LG STL Z S30 2803161 SET SCR HEX M4X5MM LG CUP P S31 7015008 SCR THUMB M3 X 8MM LG STL Z S32 2802844 SCR FLT W01 280840...

Page 126: ...tment VP 3 8 Rack to Laser Shield Check VP 3 9 Rack to Laser Shield Adjustment VP 3 10 X Axis Solenoids to Platen Channel Check VP 3 11 X Axis Solenoids to Platen Channel Adjustment VP 3 12 Platen to...

Page 127: ...8 1 Needle Sensors Check Adjustment VP 9 1 Sample Wash Block Check Adjustment VP 9 2 Vent Wash Block Check Adjustment F Loader Only VP 10 1 Tube Positioning Arm Check VP 10 2 Tube Positioning Arm Ali...

Page 128: ...mple Loader Type E F and G The Interrelationship Matrix identifies the Alignments and Adjustments VPs required when various parts are replaced For example if the Laser Shield is replaced VP 3 8 VP 3 1...

Page 129: ...ndicated 1 then 2 then 3 etc to ensure the Sample Loader is functioning correctly and will not require a repeat call Table 3 1 Interrelationship Matrix VP to do when the Part below is Replaced or Adju...

Page 130: ...Rack Sensors A B C D or E 1 Barcode Window Glass 1 Laser Shield 1 VP 3 8 2 VP 3 12 3 Barcode Decoder Board 1 2 Barcode Head 1 2 X Axis Home Sensor 1 VP 3 16 X Axis Limit Sensor 1 VP 3 16 Table 3 1 In...

Page 131: ...r 1 2 3 4 5 Y Pusher Limit Sensor 1 2 3 4 5 Y Pusher Motor 1 2 3 4 5 Y Pusher Solenoid Type E and G 1 2 3 4 5 Detector LEDBeam Block 1 Beam Block on Platen 1 Needle Limit Sensor 1 Needle Z1 Motor 1 2...

Page 132: ...Only Mixing Home Sensor 1 Mixing Limit Sensor 1 Mixing Contact Sensor 1 Mixing Z2 Motor UP DN 1 Mixing Motor Block Assembly 1 Mixing Paddle 1 Mixing Paddle Rotate Motor 1 Blood In Line Sensor Board 1...

Page 133: ...8 3 Search Book TOC Go Back END Tube Positioning Arm Solenoid 1 2 Cleaning Block Vent 1 Cleaning Block Sample 1 Racks 1 1 Rack Labels 1 1 Table 3 1 Interrelationship Matrix continued VP to do when the...

Page 134: ...ly Check NON CE MARK Purpose Perform this procedure to verify operation of Non CE Mark Loader Power Supplies 1 Verify Voltage Select Switch is set for line voltage 2 Ensure Line Fuse is correct see Ta...

Page 135: ...n 24V Power Supply ON LED on 5V Power Supply ON E and G Loaders View from Front F Loader View from Rear LED on Blood In Line Sensor ON if no blood in Sample Line F Loader LED ON located on Barcode Pow...

Page 136: ...gure 3 1 F Loader NON CE MARK Power Distribution 5V Red Black Yellow Black 24V 1 GND 5V 12V 12V Gray White Purple Power Switch Gray Purple Green Green 115 230V Switch White SL 174B Red Black 24V P S B...

Page 137: ...Back Figure 3 2 E and G Loaders NON CE MARK Power Distribution END Red Yellow Black 1 GND 5V 12V 12V Gray White AC Input Gray White Purple Power Switch Purple Green 115 230V Switch SL 252 Red Black 2...

Page 138: ...m this procedure to verify operation of CE Mark Loader Power Supplies 1 Ensure Line Fuse is Correct see Table 3 3 2 Turn Power ON 3 Verify LEDs flash and Beeper sounds 4 Verify Barcode Reader PWR LED...

Page 139: ...K 3 14 3 Search Book TOC Go Back Table 3 4 Voltage Range Location 5V 0 2V CN1 Pin 1 CPU Main Bd 12V 0 4V CN1 Pin 5 CPU Main Bd 12V 0 4V CN1 Pin 6 CPU Main Bd 24V 1 0V CN1 Pin 3 CPU Main Bd 15V 0 8V U1...

Page 140: ...eck CE MARK 3 15 3 Search Book TOC Go Back Figure 3 3 CE MARK Power Distribution Diagram All Loaders END U19 Barcode Reader TB1 CPU Main Bd Power Switch Power Supply TB2 CN1 SL 248 1 6 2 3 4 5 1 6 2 3...

Page 141: ...der OFF 2 Observe all LEDs while turning on power All should flash Figure 3 4 Page 3 17 3 Remove Cover to Manual Keyboard 4 Set BAR 1 0 Switch to 0 5 Verify PRE rotary switch if used is set to 0 paint...

Page 142: ...1997 VERIFICATION PROCEDURES VP 2 Keyboard Test 3 17 3 Search Book TOC Go Back Figure 3 4 Keyboard END ALARM INIT START PAUSE REPEAT RESET E STOP MAN PRE 1SOL2 R Z BAR I II III IV REPEAT I II III IV...

Page 143: ...Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 3 Set BAR 0 1 Switch to 1 4 Set PRE rotary switch if used to 0 painted dot faces 0 5 Pres...

Page 144: ...der TS Guide 9140234B June 1997 VERIFICATION PROCEDURES VP 3 1 Platen Pre Check 3 19 3 Search Book TOC Go Back Figure 3 5 Platen END Sensor 4 Places Pusher Arm Pusher Arm Screws 2 Laser Shield Screws...

Page 145: ...ck Purpose Perform this procedure to verify Platen Walls are square to one another and Rack Guides and Beam Block are aligned 1 Check fit of Rack Guide Alignment Tool in Positions 1 2 3 4 If Check is...

Page 146: ...ES VP 3 2 Platen Wall Check 3 21 3 Search Book TOC Go Back Figure 3 6 Platen Wall Check END Left Rack Guide Rack Flanges Right Rack Guide Tight Fit Tool Seats Fully Tight Fit Tool Seats Fully SL 272 4...

Page 147: ...d Beam Block 1 Determine if Platen is welded or non welded Non welded Platen has 14 wall screws on top of Platen 2 If Platen is non welded go to Step 3 If Platen is welded go to Step 4 3 Align Non Wel...

Page 148: ...Positions 2 3 and 4 the same way Figure 3 6 Page 3 21 d It may be necessary to adjust the Rack Guide and or Beam Block for Tool to fit properly To Adjust Rack Guide Loosen 2 screws attaching Rack Gui...

Page 149: ...annot be straightened If walls are not square replace Platen b It may be necessary to adjust Rack Guide and or Beam Block for Tool to fit properly To Adjust Rack Guide Loosen 2 screws attaching Rack G...

Page 150: ...P 3 3 Platen Wall Adjustment 3 25 3 Search Book TOC Go Back Figure 3 8 Rack Guide Alignment END Left Rack Guide Rack Flanges Right Rack Guide Tight Fit Tool Seats Fully Tight Fit Tool Seats Fully SL 2...

Page 151: ...ack Clearance Check Purpose Perform this procedure to verify clearance between Rack and Beam Block Figure 3 9 1 Check Clearance of Rack at Beam Block Figure 3 9 2 If Check is OK go to VP 3 6 X Axis So...

Page 152: ...r TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 3 4 Rack Clearance Check 3 27 3 Search Book TOC Go Back Figure 3 9 Rack to Beam Block Clearance END 030 in 0 75mm Feeler Gauge Inserted Between...

Page 153: ...ure 3 10 inserted through bottom of Platen below Beam Block If screws cannot be accessed with Platen installed remove Platen Figure 3 11 3 See Figure 3 10 and Figure 3 11 for proper rack clearance NOT...

Page 154: ...ck Clearance Adjustment 3 29 3 Search Book TOC Go Back Figure 3 10 Top View of Platen Left Rack Guide Right Rack Guide SL 253 Beam Block Place Rack Guide Alignment Tool On End With Cut Out Facing Up B...

Page 155: ...ICATION PROCEDURESVP 3 5 Rack Clearance Adjustment 3 30 3 Search Book TOC Go Back Figure 3 11 Platen Removal END Remove Platen Mounting Screws 4 Places Disconnect Tube Detector Connector Remove Right...

Page 156: ...or Flag below Platen attached to X Axis Solenoid Slide Figure 3 12 2 Verify color of X Axis Sensor Flag Figure 3 12 GRAY CE MARK No adjustment required Install Platen if removed Go to VP 3 8 Rack to L...

Page 157: ...CATION PROCEDURESVP 3 6 X Axis Solenoid to Guide Rod Check 3 32 3 Search Book TOC Go Back Figure 3 12 X Axis Sensor Flags 5 If Platen is installed a Perform VP 3 10 X Axis Solenoids to Platen Channel...

Page 158: ...th Step 5b b Install Rack Guide Alignment Tool on right side of Platen c Press X to move X Axis Solenoids to edge of tool d Check distance between Tool and solenoids using a Feeler Gauge Distances sho...

Page 159: ...TOC Go Back Figure 3 13 Solenoid to Guide Rod Check 6 If Platen is NOT installed a Place Rack Guide Alignment Tool on Guide Rods against Right Bracket Figure 3 14 b Press X to move X Axis Solenoids t...

Page 160: ...Check distance between Tool and solenoids using a Feeler Gauge Distances should be the same 005 in 0 127mm d If Check is OK Install Platen then go to VP 3 8 Rack to Laser Shield Check Page 3 39 e If...

Page 161: ...2 Page 3 32 1 Perform Check procedure VP 3 6 X Axis Solenoid to Guide Rod Check Page 3 31 2 If installed remove Platen 3 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON...

Page 162: ...sen 3 screws 1 2 turn Figure 3 16 Page 3 38 Pivot Solenoid Slide until both Solenoids are just touching the Tool Tighten screws 8 Install Umbrellas and Platen R e m o ve P la te n M o u n ting S cre w...

Page 163: ...P 3 7 X Axis Solenoid to Guide Rod Adjustment 3 38 3 Search Book TOC Go Back 9 Go to VP 3 8 Rack to Laser Shield Check Page 3 39 Figure 3 16 Solenoid Parallelism END L o o s e n 3 S cre w s 1 2 T u rn...

Page 164: ...n Power ON hold keys down until BEEPING stops c Ensure BAR 1 0 Switch is set to 1 2 Ensure Needle is in Home position 3 Ensure Laser Shield hardware is tight 4 Press X key to move X Axis Solenoids to...

Page 165: ...3 40 3 Search Book TOC Go Back 10 IF Check is OK go to VP 3 10 X Axis Solenoids to Platen Channel Check Page 3 43 11 IF Check Fails go to VP 3 9 Rack to Laser Shield Adjustment Page 3 41 Figure 3 17...

Page 166: ...de to side with the Tower 1 Perform Check procedure VP 3 8 Rack to Laser Shield Check Page 3 39 2 Loosen 4 Platen Mounting screws 1 2 Turn Figure 3 18 NOTE Mounting screws are located below Platen wal...

Page 167: ...3 35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 3 9 Rack to Laser Shield Adjustment 3 42 3 Search Book TOC Go Back Figure 3 18 Adjusting Rack to Laser Shield END Platen Mounti...

Page 168: ...a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Press X keys move the solenoids along their full length of travel 3 Visually confirm the following The solenoids com...

Page 169: ...35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 3 10 X Axis Solenoids to Platen Channel Check 3 44 3 Search Book TOC Go Back Figure 3 19 Solenoid Centering in Platen END SL 236B...

Page 170: ...Platen Channel Check Page 3 43 2 Loosen 4 Platen Mounting screws 1 2 turn Figure 3 20 NOTE Though the location of the Platen Screws may be different there is a slot in the platen for each Platen Screw...

Page 171: ...5 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 3 11 X Axis Solenoids to Platen Channel Adjustment 3 3 Search Book TOC Go Back Figure 3 20 Location of Platen Screws END Platen Mo...

Page 172: ...Perform this procedure to verify Platen is aligned front to back with the Tower 1 Ensure Laser Shield hardware is tight 2 Verify Laser Shield is slightly recessed from Platen Wall Check Left and Right...

Page 173: ...ON PROCEDURESVP 3 12 Platen to Laser Shield Check 3 48 3 Search Book TOC Go Back Figure 3 21 Laser Shield Check END End View of Loader Barcode Window Platen Wall 050 060 1 25 1 5mm Insert Feeler Gauge...

Page 174: ...olts can be loosened go to Step 5 If not continue with Step 4 4 If bracket bolts cannot be loosened perform the following a Loosen 4 Platen mounting screws and Adjust Platen slightly until Laser Shiel...

Page 175: ...VERIFICATION PROCEDURESVP 3 13 Platen to Laser Shield Adjustment 3 50 3 Search Book TOC Go Back 7 Go to VP 3 14 Pusher Arm to Platen Check Page 3 51 Figure 3 22 Platen to Laser Shield Adjustment END...

Page 176: ...Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Press Y key on Loader Keyboard until Pusher Arms are retracted 3 Pusher head must be flush or in the case of E...

Page 177: ...e 9140234B June 1997 VERIFICATION PROCEDURESVP 3 14 Pusher Arm to Platen Check 3 52 3 Search Book TOC Go Back Figure 3 23 Pusher Alignment END SL 238 Side View Front View Straightedge Ensure Push Arm...

Page 178: ...gn the X Axis Pusher Arms in the Platen Cutouts CAUTION Do not remove Platen to perform this adjustment 1 Perform Check procedure VP 3 14 Pusher Arm to Platen Check Page 3 51 2 Loosen 2 Pusher Arm mou...

Page 179: ...Arm to Platen Adjustment 3 54 3 Search Book TOC Go Back Figure 3 24 Pusher to Platen Clearance END Front View Ensure Head Does Not Touch Platen Straight Edge Loosen Pusher Arm 2 Screws Pusher Head Rec...

Page 180: ...items from Platen 2 Cycle Power Off On NOTE Do not put Loader in Manual Mode NOTE Analyzer must be Initialized or Ready 3 Wait for Sample Loader to complete initialization 4 Verify alignment of X Axi...

Page 181: ...Guide Check 3 56 3 Search Book TOC Go Back 6 IF Check is OK Platen Procedure is Complete IF Check Fails go to VP 3 17 X Axis Solenoid to Rack Guide Adjustment Page 3 57 Figure 3 25 Solenoid to Rack Gu...

Page 182: ...e Figure 3 25 Page 3 56 and Figure 3 26 Page 3 58 a Loosen Right Home Sensor screws b Adjust Sensor bracket until X Axis Solenoids align with Rack Guide c Put Sample Loader in Manual Mode 1 Press and...

Page 183: ...ook TOC Go Back f Check Left Rack Guide in same manner Remember to stop Solenoids before driving to left Limit Sensor g Repeat check VP 3 8 Rack to Laser Shield Check Page 3 39 h Repeat Steps 2a 2g fo...

Page 184: ...s Manual 3 Clean Rack Sensors A through E with cotton tip applicator and water Figure 3 28 4 Ensure sensor surface does not protrude beyond platen wall Sensor face must be flush or recessed not more...

Page 185: ...nsor Side View 6 Check Rack Sensors a Ensure Platen is clear of loose items and all ALARM LEDs are OFF b Put a 0 100 2 5mm shim and Normal Rack not End Rack at positions shown Figure 3 28 c Push rack...

Page 186: ...g LED for that sensor Example B blocked and E blocked LED II Flashing B blocked E NOT blocked LED II ON 7 Verify E Sensor is ON just before B Sensor a Place normal rack at D Sensor Figure 3 28 b Ensur...

Page 187: ...RIFICATION PROCEDURESVP 4 1 Rack Sensor Check 3 62 3 Search Book TOC Go Back Figure 3 28 Rack Sensor Shim Placement END Sensor C LED III Sensor D LED IV Sensor B Top LED II Sensor E Bottom Sensor A LE...

Page 188: ...4 Rack sensors must be flush with or recessed one half 1 2 the thickness of the platen wall a To adjust sensor loosen rack sensor bracket and move sensor 5 Adjust sensitivity of Sensor a Set up racks...

Page 189: ...June 1997 VERIFICATION PROCEDURESVP 4 2 Rack Sensor Adjustment 3 64 3 Search Book TOC Go Back Table 3 5 Sensor Pots Sensor Alarm LED Pot NON CE MARK CE MARK A I VR1 R5 B Top II VR2 R4 E Bottom Makes...

Page 190: ...N 3 35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 4 2 Rack Sensor Adjustment 3 65 3 Search Book TOC Go Back Figure 3 29 Pot Locations on CPU Main Board END SL 264 NON CE MARK...

Page 191: ...3 Search Book TOC Go Back VP 5 1 Tube Detect Sensor Beam Block Check Purpose Perform this procedure to verify Tube Detect Beam Block Operation Figure 3 30 and Figure 3 31 l Figure 3 30 Black Beam Blo...

Page 192: ...5 1 Tube Detect Sensor Beam Block Check 3 67 3 Search Book TOC Go Back 2 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 3 Set BAR 1...

Page 193: ...racks toward tower 7 MAN LED should flash with tube in 1 position and Rack 1 under tower Figure 3 32 8 Slowly lean tube side to side front to back and rotate tube MAN LED should continue to flash Ensu...

Page 194: ...ple Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 5 1 Tube Detect Sensor Beam Block Check 3 69 3 Search Book TOC Go Back Figure 3 32 Beam Block Check Tube Positions END SL 191 Tube in R...

Page 195: ...ect Sensor Beam Block Adjustment Purpose Perform this procedure to align Tube Detector Beam Block 1 Perform Check procedure VP 5 1 Tube Detect Sensor Beam Block Check Page 3 66 2 Remove Covers and if...

Page 196: ...djust Beam Block CE MARK Rotate beam block clockwise until voltage reads less than 0 25V and then rotate counter clockwise until voltage reads 0 6V to 0 7V If this voltage cannot be set then a Beam Bl...

Page 197: ...CEDURESVP 5 2 Tube Detect Sensor Beam Block Adjustment 3 72 3 Search Book TOC Go Back Figure 3 33 Black Beam Block Mechanical Adjustment 5 Perform Electrical Adjustment as follows NON CE MARK Perform...

Page 198: ...ESVP 5 2 Tube Detect Sensor Beam Block Adjustment 3 73 3 Search Book TOC Go Back 6 NON CE MARK ONLY Adjust Gain Figure 3 34 a Attach Resistor tool between TP22 and GND TP23 b Set volt meter to AC volt...

Page 199: ...tect Sensor Beam Block Adjustment 3 74 3 Search Book TOC Go Back Figure 3 34 Beam Block Test Points NON CE MARK d With No Racks on Loader turn VR8 fully counter clockwise and verify that voltage volt...

Page 200: ...put to 80 of the saturation voltage level 7 NON CE MARK ONLY Adjust Offset Figure 3 34 Page 3 74 a Set the volt meter to DC volts and move positive lead of volt meter to TP Pin 1 detector circuit outp...

Page 201: ...mple Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 5 2 Tube Detect Sensor Beam Block Adjustment 3 76 3 Search Book TOC Go Back Figure 3 35 CE MARK Beam Block Test Point POT END SL 140 C...

Page 202: ...ck VP 6 1 Mixing Head Position Check Purpose Perform this procedure to verify alignment of Mixing Assembly 1 Perform Mixing Head Vertical Check as follows a Remove Racks b Access rear of Loader c Ensu...

Page 203: ...ide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 1 Mixing Head Position Check 3 78 3 Search Book TOC Go Back Figure 3 36 Tower Rear View d Ensure Ball Slide play is not excessive SL 242 2 Ball Slide...

Page 204: ...e straight edge on platen against Beam Block and confirm Mixing Assembly is parallel with the straight edge Figure 3 37 If OK go to Step 2 Page 3 80 Mix Head Alignment Check If not OK go to VP 6 2 Mix...

Page 205: ...Book TOC Go Back 2 Perform Mix Head Alignment Check as follows E and F Loader a Put Sample Loader in Manual Mode 1 Press and Hold MAN and START 2 Turn Power ON hold keys down until BEEPING stops b Mo...

Page 206: ...g Head Position Check 3 81 3 Search Book TOC Go Back Figure 3 38 Location of Adjustment Alignment Tools d Load Mixing Head Alignment Tool in Position 4 of Rack and Place Rack on Left End of Platen Pla...

Page 207: ...Book TOC Go Back e Press X key to move Rack into cutout Mixing Head Tool should be under Mixing Paddle Figure 3 38 f Observe tool while moving mixing paddles Z all the way down Figure 3 39 Mixing Head...

Page 208: ...ON hold keys down until BEEPING stops b Move X Axis Solenoids to Left End Stop c Insert Rack Guide Alignment Tool in Right End of Platen Figure 3 38 d Load Sarstedt Tube in Position 4 of Rack and Plac...

Page 209: ...DYN 3 35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 1 Mixing Head Position Check 3 84 3 Search Book TOC Go Back Figure 3 40 Sarstedt Tube END SL 197 Tube Must Be Centered i...

Page 210: ...VP 3 8 VP 3 10 VP 3 16 checks 3 Perform vertical adjustment a Loosen top Ball Slide Screw Figure 3 41 b Adjust Mixing Assembly until Paddle is parallel to straight edge Figure 3 42 Page 3 87 c Tighte...

Page 211: ...OC Go Back d Tighten hardware G Loader a While Tube is Rotating loosen Mixing Paddle Assembly bracket screws Figure 3 43 Page 3 88 and adjust Assembly to center tube in rack Tighten hardware 5 Go to V...

Page 212: ...de 9140234B June 1997 VERIFICATION PROCEDURESVP 6 2 Mixing Head Position Adjustment 3 87 3 Search Book TOC Go Back Figure 3 42 Mixing Assembly Vertical Alignment Platen Surface SL 241 Ensure Paddle is...

Page 213: ...35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 2 Mixing Head Position Adjustment 3 88 3 Search Book TOC Go Back Figure 3 43 Mixing Head Assembly Screw Location END Loosen 2 M...

Page 214: ...Paddle 2 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 3 Press Z keys to move the Mixing Paddle all the way down then all the way...

Page 215: ...xing Home Sensor Check Adjustment 3 90 3 Search Book TOC Go Back Figure 3 44 Mix Paddle to Platen Clearance END Mounting Screws on Opposite Side of Sensor Mounting Bracket Limit Sensor Home Sensor Adj...

Page 216: ...ust the Tube Contact Sensor Position and Sensitivity Figure 3 45 1 Remove all Racks from Sample Loader 2 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down...

Page 217: ...TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 4 Mixing Contact Sensor Check Adjustment 3 92 3 Search Book TOC Go Back Figure 3 45 Mixing Contact Sensor SL 268 Mixing Contact Sensor E Loader...

Page 218: ...ct Sensor Board Position E and F Loaders CE MARK Top of Mixing Paddle must be 040 060 in 1 1 5 mm below bottom of Sensor when Mixing Head is in Home Position Z See Figure 3 46 and Figure 3 47 Page 3 9...

Page 219: ...DURESVP 6 4 Mixing Contact Sensor Check Adjustment 3 94 3 Search Book TOC Go Back Figure 3 47 NON CE MARK F Loader Top of Mixing Paddle must be 0 040 0 60in 1 0 1 5mm below bottom of Sensor when Mixin...

Page 220: ...Sensor Check Adjustment 3 95 3 Search Book TOC Go Back Figure 3 48 NON CE MARK E Loader Contact Sensor G Loader CE MARK and NON CE MARK Top of Mixing Paddle must be flush with bottom of Sensor Figure...

Page 221: ...ct Sensor Check Adjustment 3 96 3 Search Book TOC Go Back Figure 3 49 6 Verify Contact Sensor clearance CE MARK Clearance Check is NOT required NON CE MARK Mixing Paddle must clear Sensor by 010 015in...

Page 222: ...xing Contact Sensor Check Adjustment 3 97 3 Search Book TOC Go Back 7 If Step 5 or 6 fails loosen screws on Sensor Bracket and adjust Contact Sensor Figure 3 50 NON CE MARK Contact Sensor to Mixing Pa...

Page 223: ...nsert Rack Guide Alignment Tool in right end of Platen with cutout facing up and to the left Figure 3 51 Page 3 99 d Load Mixing Head Alignment in Position 4 of Rack and place Rack on left end of Plat...

Page 224: ...Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 4 Mixing Contact Sensor Check Adjustment 3 99 3 Search Book TOC Go Back Figure 3 51 Place Rack Guide Alignment Tool with Cutout Up and Facing Left...

Page 225: ...CEDURESVP 6 4 Mixing Contact Sensor Check Adjustment 3 100 3 Search Book TOC Go Back Figure 3 52 Contact Sensor Sensitivity Check Table 3 6 CE MARK NON CE MARK E 1 2 Blocked 3 4 Blocked F 3 4 Blocked...

Page 226: ...Paddle Verify the Sensor is unblocked and REPEAT LED is Off NON CE MARK Position Mixing Paddle to block 1 2 of Sensor Verify REPEAT LED is Off 9 If Check Fails CE MARK adjust R7 with Mixing Paddle po...

Page 227: ...Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 6 4 Mixing Contact Sensor Check Adjustment 3 102 3 Search Book TOC Go Back Figure 3 53 Contact Sensor Pot Location END SL 249 NON CE MARK D...

Page 228: ...ly Limit Sensor E Loader CE MARK 1 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Clear all racks from under mixing paddle 3 Press...

Page 229: ...ROCEDURESVP 6 5 Mixing Limit Sensor Check Adjustment 3 104 3 Search Book TOC Go Back Figure 3 54 CE MARK E Loader Limit Sensor Adjustment Mounting Screws on Opposite Side of Sensor Mounting Bracket Li...

Page 230: ...ment 3 105 3 Search Book TOC Go Back E Loader NON CE MARK 1 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Place Rack Guide Alignm...

Page 231: ...it Sensor Check Adjustment 3 106 3 Search Book TOC Go Back Figure 3 55 Placing Alignment Tools NON CE MARK E Loader 4 Place rack in cutout of Rack Guide Tool 5 Press Z key until motor stops Figure 3 5...

Page 232: ...AT LED is flashing 7 Loosen limit sensor mounting screws 8 Put volt meter lead on TP Pin 4 Figure 3 56 9 Put volt meter lead on GND Figure 3 56 Mixing Home and Limit Pin Locations 10 Adjust limit sens...

Page 233: ...ATION PROCEDURESVP 6 5 Mixing Limit Sensor Check Adjustment 3 108 3 Search Book TOC Go Back 11 Tighten screws 12 Ensure TP Pin 4 0 0V unblocked Figure 3 57 Mounting Screws on Rear of Tower Mounting Sc...

Page 234: ...109 3 Search Book TOC Go Back F Loader 1 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Clear all racks from under mixing paddle 3...

Page 235: ...6 5 Mixing Limit Sensor Check Adjustment 3 110 3 Search Book TOC Go Back 5 If check fails adjust Limit Sensor Figure 3 58 F Loader Limit Clearance Mounting Screws on Opposite Side of Sensor Mounting B...

Page 236: ...1 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Clear all racks from under mixing paddle 3 Press Z key down until mixing paddle...

Page 237: ...ensor Check Adjustment 3 112 3 Search Book TOC Go Back Figure 3 59 G Loader Limit Clearance END Move Vent Wash Block to Adjust Needle Loosen Retaining Nut SL 227B Laser Shield Mixing Assembly Mounting...

Page 238: ...verify Mixing Paddle Overcurrent Alarm NOTE NON CE MARK only CE MARK is not adjustable 1 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING st...

Page 239: ...IFICATION PROCEDURESVP 7 1 Mixing Paddle Overcurrent Alarm Check 3 114 3 Search Book TOC Go Back Figure 3 60 Check Locations 5 Connect Mixing Motor Current Tool Mixing Motor Current Tool SL 175D Mixin...

Page 240: ...9 Perform the following procedure E Loader only a Reconnect Motor 1 and connect Mixing Motor Current Tool to Mixing Motor 2 b Press R key If Loader beeps go to Step 11 If check fails go to Step 10 10...

Page 241: ...y 1 Perform Check procedure VP 7 1 Mixing Paddle Overcurrent Alarm Check Page 3 113 2 Set up Mixing Paddle VP 7 1 Mixing Paddle Overcurrent Alarm Check Page 3 113 Steps 1 6 3 Adjust Overcurrent Alarm...

Page 242: ...ELL DYN 3 35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 7 2 Mixing Paddle Overcurrent Alarm Adjustment 3 117 3 Search Book TOC Go Back Figure 3 61 Cut TP 15 to Activate R84 SL...

Page 243: ...June 1997 VERIFICATION PROCEDURESVP 7 2 Mixing Paddle Overcurrent Alarm Adjustment 3 118 3 Search Book TOC Go Back Figure 3 62 Overcurrent Potentiometer Locations E Loader Only e Reconnect Motor 1 SL...

Page 244: ...ixing Paddle Overcurrent Alarm Adjustment 3 119 3 Search Book TOC Go Back f Connect Mixing Motor Current Tool to Mixing Motor 2 Figure 3 63 Page 3 120 g Press R Loader should beep h If no beep turn R...

Page 245: ...35 Sample Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 7 2 Mixing Paddle Overcurrent Alarm Adjustment 3 120 3 Search Book TOC Go Back Figure 3 63 Overcurrent Test Location END Mixing M...

Page 246: ...and Limit Position 1 Remove Racks and any loose items under Needle s 2 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 3 Set BAR 1 0...

Page 247: ...e Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 8 1 Needle Sensors Check Adjustment 3 122 3 Search Book TOC Go Back Figure 3 64 Needle Home and Limit Sensor Location SL 120B Needle Sens...

Page 248: ...UP 8 Ensure aspiration hole in needle is centered in waste cavity line and tip of needle is flush with bottom of Wash Block NOTE Needle must not extend below bottom of Wash Block nor recess more than...

Page 249: ...TOC Go Back Figure 3 66 Sample Needle Home and Limit Clearances 9 Press N key to move Needle to the maximum DOWN position 10 Verify distance between needle tip and Platen floor Figure 3 66 11 If chec...

Page 250: ...e to verify and adjust Aspiration Needle Alignment 1 Fully seat needle to collar and tighten clamp Figure 3 67 Page 3 126 2 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power...

Page 251: ...3 Search Book TOC Go Back Figure 3 67 Sample Needle Alignment Setup 6 If check fails a Perform VP 3 8 Rack to Laser Shield Check Page 3 39 and VP 3 16 X Axis Solenoid to Rack Guide Check Page 3 55 Ne...

Page 252: ...TOC Go Back b Loosen Wash Block Mounting Screws Figure 3 68 NOTE E Loader If a spacer has been added under the left side of the mounting block DO NOT REMOVE c Move Wash Block to align needle in Tool N...

Page 253: ...Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 9 1 Sample Wash Block Check Adjustment 3 128 3 Search Book TOC Go Back Figure 3 68 Sample Needle Alignment END Move Wash Block to Align Nee...

Page 254: ...heck Adjustment F Loader Only Purpose Perform this procedure to verify and adjust Vent Needle Alignment F Loader Only Figure 3 70 1 Perform Steps 1 2 and 3 of VP 9 1 Sample Wash Block Check Adjustment...

Page 255: ...lock Check Adjustment F Loader Only 3 Search Book TOC Go Back Figure 3 69 Vent Needle Orientation 3 Set up check according to Figure 3 70 Page 3 131 4 Verify Needle is centered in tool SL 273 Needle a...

Page 256: ...997 VERIFICATION PROCEDURESVP 9 2 Vent Wash Block Check Adjustment F Loader Only 3 Search Book TOC Go Back Figure 3 70 Vent Needle Alignment Setup Place Rack Guide Alignment Tool with Cutout Up and Fa...

Page 257: ...s adjust Vent Wash Block a Perform VP 3 8 Rack to Laser Shield Check Page 3 39 and VP 3 16 X Axis Solenoid to Rack Guide Check Page 3 55 b Loosen Retaining Nut Figure 3 71 c Move Vent Wash Block to al...

Page 258: ...edure perform VP 3 8 Rack to Laser Shield Check Page 3 39 2 Remove racks from under mixing assembly 3 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Turn Power ON hold keys down unt...

Page 259: ...Positioning Arm Check 3 134 3 Search Book TOC Go Back 8 If incorrect perform VP 10 2 Tube Positioning Arm Alignment Page 3 135 Figure 3 72 Tube Positioning Arm Clearances END Tube Positioning Arm SL 2...

Page 260: ...NOTE E and F Loaders Only G Loader does not have a Tube Positioning Arm 1 Perform Check procedure VP 10 1 Tube Positioning Arm Check Page 3 133 2 Remove Sample Loader Covers and Racks 3 Disconnect tu...

Page 261: ...arch Book TOC Go Back Figure 3 73 Tube Positioning Arm Solenoid Position Loosen Solenoid Clamp Screw Solenoid Straight in Clamp C L Platen Wall Tower Top View From Rear of Instrument SL 217C Wires Not...

Page 262: ...Arm Alignment 3 137 3 Search Book TOC Go Back 6 Ensure tube positioning arm s does not drag on top of platen If necessary loosen solenoid bracket screws and adjust Only OLD F Loader with Clamp Others...

Page 263: ...1997 VERIFICATION PROCEDURESVP 10 2 Tube Positioning Arm Alignment 3 138 3 Search Book TOC Go Back Figure 3 74 Tube Positioning Arm Vertical Adjustment Rear View Solenoid Mounting Bracket Screws Brac...

Page 264: ...DURESVP 10 2 Tube Positioning Arm Alignment 3 139 3 Search Book TOC Go Back 7 Adjust energized arm length NON CE MARK F Loader a Loosen clamp slightly to slide solenoid Figure 3 75 b Adjust solenoid u...

Page 265: ...earch Book TOC Go Back Figure 3 75 Tube Positioning Arm Dimensions END Loosen Solenoid Clamp Screw Solenoid Straight in Clamp C L Platen Wall Tower Top View From Rear of Instrument SL 217C Wires Not D...

Page 266: ...in platen wall Figure 3 76 If glass needs adjustment go to VP 11 2 Barcode Adjustment Page 3 145 a Remove shield and clean glass on both sides b Inspect and clean Barcode Reader lenses c Install laser...

Page 267: ...uide 9140234B June 1997 VERIFICATION PROCEDURES VP 11 1 Barcode Check 3 142 3 Search Book TOC Go Back g When Mixing Paddle starts down press E STOP Figure 3 76 Laser Shield Glass Check Remove Laser Sh...

Page 268: ...ck 3 143 3 Search Book TOC Go Back Figure 3 77 Barcode Alignment Tube Position 4 Put Sample Loader in Manual Mode a Press and Hold MAN and START b Cycle Power Off On while holding keys down until BEEP...

Page 269: ...nt Test a From Data Station Main Menu press DIAGNOSTICS MORE MORE MORE MORE BARCODE ALIGNMENT b At Barcode Alignment Screen Type TEST all capital letters Press ENTER Press START key on Sample Loader W...

Page 270: ...rocedure VP 11 1 Barcode Check Page 3 141 2 Platen checks VP 3 8 VP 3 10 VP 3 16 must be correct before proceeding 3 Old Style Laser Shield Only Adjust Laser Glass a Remove laser shield b To adjust be...

Page 271: ...June 1997 VERIFICATION PROCEDURESVP 11 2 Barcode Adjustment 3 146 3 Search Book TOC Go Back Figure 3 78 Old Style Laser Shield Glass Adjustment Push Glass Down Until Flush With Platen Laser Shield Ben...

Page 272: ...Loader DO NOT kink Sample Tubing e Turn Sample Loader to access rear f Perform Steps 4 5 and 6 of VP 11 1 Barcode Check Page 3 141 g As Barcode Alignment Test is running loosen Barcode Head Bracket 2...

Page 273: ...ple Loader TS Guide 9140234B June 1997 VERIFICATION PROCEDURESVP 11 2 Barcode Adjustment 3 148 3 Search Book TOC Go Back Figure 3 79 Barcode Head Bracket Screws Location END Barcode Beam Centered on T...

Page 274: ...2 Clean the sample path a Place tube with enzymatic cleaner under Sample Needle b Lower Sample Needle into tube of cleaner c Aspirate 1 2 tube cleaner by manually opening Solenoid 96 and 92 Cleaner d...

Page 275: ...by 1 25 c Subtract 1 from Step 4b d Multiply Step 4c by Volume of sample e Add volume of Diluent calculated in Step 4d to sample to get an RBC count of 8 1 M l Example RBC Count 2 75 M l Sample volum...

Page 276: ...OCEDURESVP 12 1 Blood In Line Sensor Check Adjustment 3 151 3 Search Book TOC Go Back 5 Place 0 80 M l sample in position 1 of rack 1 Figure 3 80 Figure 3 80 Dilution Location 6 Minimum Volume 1 0 ml...

Page 277: ...the 0 80 sample or inject sample into line with syringe With Blood in the In Line Sensor TP4 2 4 to 2 6VDC Figure 3 81 Meter to TP4 and TP1 9 Connect DC meter to Sensor board TP1 to TP3 GND 10 With Bl...

Page 278: ...If either check fails a Loosen or Remove if necessary Blood In Line Sensor Board screws to gain access to Potentiometer R1 Figure 3 82 Adjusting R1 b With sample in the In Line Sensor adjust R1 until...

Page 279: ...e Sample Needle connection b Verify the sample line is properly connected to the Sample Needle c Reseat the sleeve 2 Verify sample tubing from Blood In line Sensor to Solenoid 96 is not crimped 3 Put...

Page 280: ...olenoid 96 and release lever from Sample Peristaltic Pump P2 Cleaner moves through Shear Valve via Peristaltic Pump to Waste Chamber 2 NOTE The typical clot is in the T fitting that joins the peristal...

Page 281: ...4B June 1997 VERIFICATION PROCEDURESVP 13 1 Lead Bubble Check Adjustment 3 156 3 Search Book TOC Go Back 8 Observe Lead Bubble during operation Figure 3 83 Lead Bubble Examples Diluent Sample Good Lea...

Page 282: ...ESVP 13 1 Lead Bubble Check Adjustment 3 157 3 Search Book TOC Go Back 9 If Incorrect E Loader with old clear plastic Wash Block Install new brown plastic Wash Block PL 5 13 or Adjust Wash block until...

Page 283: ...8 3 Search Book TOC Go Back Adjust shim to achieve conditions at top and bottom of Wash block Figure 3 84 E Loader with new brown plastic Wash Block Replace Wash Block F G Loader No adjustment Figure...

Page 284: ...and Hold MAN and START b Turn Power ON hold keys down until BEEPING stops 2 Activate Pushers E and G Loader a Set BAR 1 0 Switch to 0 b Press SOL 1 several times Ensure Y Axis Solenoid actuates every...

Page 285: ...form the following steps a Remove Platen b Loosen 2 set screws at left end of shaft Figure 3 86 Page 3 162 c Adjust Y Axis Drive Mechanism d Pull both Push Arm slides away from platen e Verify Connect...

Page 286: ...TION PROCEDURESVP 14 1 Y Axis Operation Check Adjustment 3 161 3 Search Book TOC Go Back Figure 3 85 Platen Removal Remove Platen Mounting Screws 4 Places Disconnect Tube Detector Connector Remove Rig...

Page 287: ...1997 VERIFICATION PROCEDURESVP 14 1 Y Axis Operation Check Adjustment 3 162 3 Search Book TOC Go Back Figure 3 86 Y Axis Alignment END SL 119D Rear Connecting Bar Front Connecting Bar Slot Motor Limi...

Page 288: ...igure 3 88 as a reference NOTE Cable compatible with NON CE MARK and CE MARK Barcode Readers a Use four wire signal cable about 2m long b Attach connectors DB9 female to each end c Label connectors BC...

Page 289: ...32 Configuration CAUTION If the message PORT 1 UNABLE TO GO ONLINE COMM STATUS displays repeat Step 1 NOTE If procedure fails check cable wiring according to Figure 3 88 Page 3 167 If problem persists...

Page 290: ...s MAIN CODE TYPES displays at bottom of screen d Press ENTER CODE TYPES screen displays with CODE TYPES NARROW MARGINS DISABLED message bottom of screen e Press SPACE BAR until desired Barcode type di...

Page 291: ...ISABLED DISABLED FIXED LENGTH DISABLED DISABLED N A N A DISABLED CODE LENGTH 1 10 10 12 N A 10 CODE LENGTH 2 N A N A 10 N A N A CHECK DIGIT DISABLED DISABLED DISABLED N A N A C D OUTPUT DISABLED DISAB...

Page 292: ...er beeps to confirm new settings 14 Press F10 to Exit to the A prompt Figure 3 88 Barcode Programming Link Cable END 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 BCR female Computer female G N D DTR TxD RxD Rx...

Page 293: ...MARK Blocked 0 5 1 0V NON CE MARK Blocked 5V UnBlocked 0v R5 VR1 4 1 4 2 B Rack Sensor above E Sensor Alarm LED II CE MARK TP 4 NON CE MARK TP Header Pin 14 CE MARK Blocked 0 5 1 0V NON CE MARK Block...

Page 294: ...1 4 2 Blood In Line Sensor On Sensor BD in Tower LED On Clear LED Off Blood In Line CN 5 PIN 23 TP Header Pin 17 Blood In Line 5V Clear 0V See VP 12 1 Interlock Sensor N A CE MARK CN 5 PIN 24 NON CE...

Page 295: ...ome N A CE MARK CN 5 PIN 3 NON CE MARK TP Header Pin 13 Blocked 5V UnBlocked 0V N A 8 1 Needle Limit N A CE MARK CN 5 PIN 9 NON CE MARK TP Header Pin 15 Blocked 5V UnBlocked 0V N A 8 1 Tube Detect Bea...

Page 296: ...ack X Axis Limit N A CE MARK CN 4 PIN 15 NON CE MARK TP Header Pin 7 Blocked 5V UnBlocked 0V N A 3 16 3 17 Y Axis Home N A CE MARK CN 4 PIN 4 NON CE MARK TP Header Pin 9 Blocked 5V UnBlocked 0V N A 14...

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Abbott CELL-DYN 3000, Troubleshooting Manual

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