ABB ACS880+N5350 User Manual Download

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B-10 Dimensions

3AXD50000011888

Figure B-9 Frame R9 (IP21, UL Type 1)

Frame R9 (IP21, UL Type 1)

000

Summary of Contents for ACS880+N5350

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 N5350 cooling tower drives User s guide ...

Page 2: ...ntact your local ABB office for the latest firmware and manuals for your drive product NOTE Correct counter EMF data is critcal for motor operation success Please record EMF voltage and motor serial number from the motor nameplate in case you need to reference this in the future Counter EMF Motor Serial Number ...

Page 3: ...ain Circuit 2 4 2 5 2 Overview of Power and Control Connections 2 5 2 5 3 External Control Connection Terminals 2 6 2 6 Type Designation Label 2 7 2 7 Type Designation Key 2 8 Chapter 3 Ratings 3 1 Ratings 3 1 3 2 Losses Cooling Data and Noise 3 4 Chapter 4 Terminal Specifications 4 1 Power Wire Gauge Range Specifications 4 1 4 2 Power Tightening Torque Specifications 4 4 4 3 Control Wire Gauge an...

Page 4: ...bles and the Motor 7 1 7 5 Connect the Power Cables 7 2 7 6 Connect the Control Cables 7 2 7 7 Default I O Connections 7 3 7 8 UL Checklist 7 4 Chapter 8 Keypad and Programming 8 1 Installation and Start Up 8 1 8 1 1 Installation 8 1 8 1 2 First Start Up 8 2 8 2 Control Panel Overview 8 3 8 2 1 Display 8 3 8 2 2 Keys 8 4 8 2 3 Status LED 8 6 8 2 4 USB Connector 8 6 8 2 5 RJ 45 Connector 8 6 8 2 6 ...

Page 5: ...Indication 10 5 Chapter 11 Example Connection Diagrams 11 1 ACS880 N5350 2 Wire Operating Mode Example 11 2 11 1 1 Manual Motor Disconnect Switch 11 2 11 2 ACS880 N5350 3 Wire Operating Mode Example 11 3 11 2 1 Manual Motor Disconnect Switch 11 3 11 3 Motor Contactor or Shorting Contactor Examples 11 4 11 3 1 Manual Motor Disconnect Switch 11 4 11 3 2 Shorting Contactor 11 4 Chapter 12 Startup Ass...

Page 6: ... C 3 3 Category C3 C 4 C 3 4 Category C4 C 5 C 4 UL Marking C 5 C 4 1 UL Checklist C 5 C 4 2 CSA Marking C 6 C 4 3 C tick Marking C 6 C 5 GOST R Certificate of Conformity C 6 C 6 Disclaimer C 6 Appendix D Mechanical Installation D 1 Safety D 1 D 2 Examining the Installation Site D 1 D 3 Necessary Tools D 2 D 4 Moving the Drive D 2 D 5 Unpacking and Examining the Delivery Frames R1 to R5 D 2 D 5 1 ...

Page 7: ...ve E 1 E 1 1 Modbus TCP Setup E 1 Appendix F Modbus RTU Setup F 1 ACS880 Cooling Tower Drive F 1 F 1 1 Modbus RTU Serial Communication Setup using built in D2D drive to drive port F 1 Appendix G Ethernet IP Setup G 1 ACS880 Cooling Tower Drive G 1 G 1 1 Ethernet IP Setup G 1 ...

Page 8: ...must follow when installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the unit USE of WARNINGS Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger The foll...

Page 9: ... regulations In a multiple drive installation connect each drive separately to protective earth PE Where EMC emissions must be minimized make a 360 high frequency grounding of cable entries in order to suppress electromagnetic disturbances In addition connect the cable shields to protective earth PE in order to meet safety regulations Do not install a drive with EMC filter option E200 or E202 on a...

Page 10: ...NG Ignoring the following instructions can cause physical injury or death or damage to the equipment Handle the unit carefully Frame sizes R6 to R9 Lift the drive using the lifting eyes of the unit Do not tilt the drive The drive is heavy and its center of gravity is high An overturning unit can cause physical injury Figure 1 1 Beware of hot surfaces Some parts such as heatsinks of power semicondu...

Page 11: ...s of the drive control program if dangerous situations can occur When activated these functions will reset the drive and resume operation after a fault The maximum number of drive power ups is five in ten minutes Too frequent power ups can damage the charging circuit of the DC capacitors Make sure that any safety circuits for example emergency stop and Safe torque off are validated in start up See...

Page 12: ...EC 60664 1 2007 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EN 61800 5 1 2007 Adjustable speed electrical power drive systems Part 5 1 Safety requirements electrical thermal and energy EN 61800 5 2 2007 Adjustable speed elec...

Page 13: ...on against incidental contact with live electrical circuits and from falling dirt The drive must be mounted in a clean dry environment and in a vertical position with at least a 2 clearance on the top bottom and both sides Conductive particles or corrosive gases must not be present in the atmosphere where the drive is mounted It is not for use outdoors and should be protected from direct sunlight ...

Page 14: ...mplished for routing conduits to the control Access to all connections can be gained by the removal of the front cover WARNING Do not remove the control cover for at least five 5 minutes after AC power is disconnected to allow capacitors to discharge Dangerous voltages are present inside the equipment Electrical shock can cause serious or fatal injury The power connections are grouped separately f...

Page 15: ...ifier and inverter 3 Inverter Converts direct current and voltage to alternating current and voltage 4 Brake chopper Conducts the surplus energy from the intermediate DC circuit of the drive to the brake resistor when necessary The chopper operates when the DC link voltage exceeds a certain maximum limit The voltage rise is typically caused by deceleration braking of a high inertia motor User obta...

Page 16: ...as follows 2 Modules Into slots 3 Analog and digital I O extension modules except FDIO 1 2 3 Feedback interface modules 1 2 3 Fieldbus communication modules and FDIO 1 2 3 Safety functions modules 2 See section Type designation key 4 Memory unit 5 Connector for safety functions modules alternative to Slot 2 6 Default I O connection diagram and Control unit ZCU 12 connection data 7 See Control pane...

Page 17: ...2 6 Product Familiarization 3AXD50000011888 2 5 3 External Control Connection Terminals The layout of external control connection terminals of the drive is shown below Figure 2 5 ...

Page 18: ...el is located on the front cover An example label is shown below Figure 2 6 Table 2 4 No Description 1 Type designation 2 Frame size 3 Ratings in the supply voltage range 4 Valid markings 5 Serial number The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete the serial nu...

Page 19: ...ides and CD containing all manuals Size xxxx Refer to the rating tables Voltage range 2 208 240V 3 380 415V 5 380 500V 7 525 690V Option codes plus codes Degree of protection B056 IP55 UL Type 12 Construction C131 Vibration dampers Resistor braking D150 Brake chopper for frame R5 and up Filters E200 EMC filter for second environment TN grounded system category C3 E201 EMC filter for second environ...

Page 20: ...adapter module L515 FEA 03 I O extension adapter L516 FEN 21 resolver interface module L517 FEN 01 TTL incremental encoder interface module L518 FEN 11 absolute encoder interface module L525 FAIO 01 analog I O extension module L526 FDIO 01 digital I O extension module Specialties P904 Extended warranty Safety functions modules Q973 FSO 12 safety functions module Full set of printed manuals in sele...

Page 21: ...7 5 10 046A 2 N5350 R4 46 64 44 11 15 061A 2 N5350 R4 61 76 58 15 20 075A 2 N5350 R5 75 104 71 18 5 25 087A 2 N5350 R5 87 122 83 22 30 115A 2 N5350 R6 115 148 109 30 40 145A 2 N5350 R6 145 178 138 37 50 170A 2 N5350 R7 170 247 162 45 60 206A 2 N5350 R7 206 287 196 55 75 274A 2 N5350 R8 274 362 260 75 100 UN 380 415V 12A6 3 N5350 R1 12 6 16 12 5 5 7 5 017A 3 N5350 R2 17 21 16 7 5 10 025A 3 N5350 R2...

Page 22: ...32 200 260A 5 N5350 R8 260 418 260 132 200 302A 5 N5350 R9 302 498 302 200 250 361A 5 N5350 R9 361 542 361 200 300 414A 5 N5350 R9 414 542 414 250 350 UN 660 690V 07A3 7 N5350 R5 7 3 12 2 6 9 5 5 7 5 09A8 7 N5350 R5 9 8 18 9 3 7 5 10 14A2 7 N5350 R5 14 2 22 13 5 11 15 018A 7 N5350 R5 18 30 17 15 20 022A 7 N5350 R5 22 44 21 18 5 25 026A 7 N5350 R5 26 54 25 22 30 035A 7 N5350 R5 35 64 33 30 40 042A ...

Page 23: ...d by drive temperature IHd Continuous rms output current allowing 50 overload for 1 minute every 5 minutes Continuous rms output current allowing 30 overload for 1 minute every 5 minutes Continuous rms output current allowing 25 overload for 1 minute every 5 minutes PHd Typical motor power in heavy duty use Notes 1 The ratings apply at an ambient temperature of 40 C 104 F 2 To achieve the rated mo...

Page 24: ...5350 R7 450 265 1260 67 206A 2 N5350 R7 450 265 1500 67 274A 2 N5350 R8 550 324 2100 65 UN 380 415V 12A6 3 N5350 R1 44 26 172 46 017A 3 N5350 R2 88 52 232 51 025A 3 N5350 R2 88 52 337 52 032A 3 N5350 R3 134 79 457 57 038A 3 N5350 R3 134 79 562 57 045A 3 N5350 R4 134 79 667 62 061A 3 N5350 R4 280 165 907 62 072A 3 N5350 R5 280 165 1117 62 087A 3 N5350 R5 280 165 1120 62 105A 3 N5350 R6 435 256 1295...

Page 25: ... 240A 5 N5350 R8 550 324 3300 65 260A 5 N5350 R8 550 324 3900 65 302A 5 N5350 R9 1150 677 4200 68 361A 5 N5350 R9 1150 677 4800 68 414A 5 N5350 R9 1150 677 6000 68 UN 660 690V 07A3 7 N5350 R5 280 165 217 62 09A8 7 N5350 R5 280 165 284 62 14A2 7 N5350 R5 280 165 399 62 018A 7 N5350 R5 280 165 490 62 022A 7 N5350 R5 280 165 578 62 026A 7 N5350 R5 280 165 660 62 035A 7 N5350 R5 280 165 864 62 042A 7 ...

Page 26: ... 16 3 x 35 6 061A 2 N5350 R4 3 x 25 3 x 35 4 075A 2 N5350 R5 3 x 35 3 x 50 3 087A 2 N5350 R5 3 x 35 3 x 70 3 115A 2 N5350 R6 3 x 50 3 x 70 1 145A 2 N5350 R6 3 x 95 3 x 120 2 0 170A 2 N5350 R7 3 x 120 3 x 150 3 0 206A 2 N5350 R7 3 x 150 3 x 240 250 MCM 274A 2 N5350 R8 380 415V 02A4 3 N5350 R1 3 x 1 5 14 03A3 3 N5350 R1 3 x 1 5 14 04A0 3 N5350 R1 3 x 1 5 14 05A6 3 N5350 R1 3 x 1 5 14 07A2 3 N5350 R1...

Page 27: ...3 0 180A 5 N5350 R7 3 x 150 3 x 185 250 MCM 240A 5 N5350 R8 2 x 3x70 3 2 x 3x95 300 MCM 260A 5 N5350 R8 2 x 3x70 3 2 x 3x95 2 x 3 0 302A 5 N5350 R9 2 x 3x95 2 x 3x120 2 x 3 0 361A 5 N5350 R9 2 x 3x120 2 x 3x185 2 x 250 MCM 414A 5 N5350 R9 2 x 3x150 2 x 3x240 2 x 250 MCM 660 690V 07A3 7 N5350 R5 3 x 1 5 14 12 09A8 7 N5350 R5 3 x 1 5 14 12 14A2 7 N5350 R5 3 x 2 5 14 12 018A 7 N5350 R5 3 x 4 12 10 02...

Page 28: ... cable sizes of the drive 2 The cable sizing is based on NEC Table 310 16 for copper wires 75 C 167 F wire insulation at 40 C 104 F ambient temperature Not more than three current carrying conductors in raceway or cable or earth directly buried For other conditions size the cables according to local safety regulations appropriate input voltage and the load current of the drive Refer to Hardware Ma...

Page 29: ...0 40 30 M8 24 14 8 M10 30 M10 30 7 2 9 8 274A 2 N5350 R8 29 5 M10 40 17 7 M10 24 29 5 M10 40 17 7 M8 24 7 2 9 8 380 415V 12A6 3 N5350 R1 0 4 0 6 0 4 0 6 1 3 1 8 017A 3 N5350 R2 0 4 0 6 0 4 0 6 1 3 1 8 025A 3 N5350 R2 0 4 0 6 0 4 0 6 1 3 1 8 032A 3 N5350 R3 1 3 1 7 1 3 1 7 1 3 1 8 038A 3 N5350 R3 1 3 1 7 1 3 1 7 1 3 1 8 045A 3 N5350 R4 2 4 3 3 2 4 3 3 2 1 2 9 061A 3 N5350 R4 2 4 3 3 2 4 3 3 2 1 2 9...

Page 30: ... M12 70 17 7 M10 24 51 6 M12 70 17 7 M8 24 7 2 9 8 361A 5 N5350 R9 51 6 M12 70 17 7 M10 24 51 6 M12 70 17 7 M8 24 7 2 9 8 414A 5 N5350 R9 51 6 M12 70 17 7 M10 24 51 6 M12 70 17 7 M8 24 7 2 9 8 660 690V 07A3 7 N5350 R5 11 0 15 11 0 15 2 1 2 9 09A8 7 N5350 R5 11 0 15 11 0 15 2 1 2 9 14A2 7 N5350 R5 11 0 15 11 0 15 2 1 2 9 018A 7 N5350 R5 11 0 15 11 0 15 2 1 2 9 022A 7 N5350 R5 11 0 15 11 0 15 2 1 2 ...

Page 31: ...4 6 Terminal Specifications 3AXD50000011888 Figure 4 1 Cable Conduit Installation R1 R2 and R3 T3 W T2 V T1 U UDC R R L3 L2 L1 6 AWG Figure 4 2 Cable Conduit Installation R4 R5 ...

Page 32: ...Terminal Specifications 4 7 3AXD50000011888 Figure 4 3 Cable Conduit Installation R6 R7 R8 R9 ...

Page 33: ...1888 4 3 Control Wire Gauge and Tightening Torque Figure 4 4 Control Wire Gauge Specification and Tightening Torque 1 5 N m 0 5 N m 1 5 N m Wire sizes 0 5 2 5mm2 24 12AWG Tightening torques 0 5 N m 5lbf in for both stranded and solid wiring ...

Page 34: ...et these ratings contact your local ABB representative for support Table 5 1 Incoming Power Description Rating Voltage U1 ACS880 01 xxxx 2 units 208 240VAC 3 phase 10 15 ACS880 01 xxxx 3 units 380 415VAC 3 phase 10 15 ACS880 01 xxxx 5 units 380 500VAC 3 phase 10 15 ACS880 01 xxxx 7 units 525 690VAC 3 phase 10 15 Network type TN grounded and IT ungrounded systems Rated conditional short circuit cur...

Page 35: ...apter 4 for wire gauge range and for tightening torques of incoming terminals Incoming power must meet specifications shown in table 5 1 Power supplied to the ACS880 N5350 must be symmetrical relative to ground Power factor correction capacitors must not be switched on off of the supply while the ACS880 N5350 is connected to the line to prevent drive damage L1 L2 L3 Input Reactor Optional customer...

Page 36: ...8 5 25 75 3 ACS880 01 087A 2 N5350 R5 22 30 87 3 ACS880 01 115A 2 N5350 R6 30 40 115 1 ACS880 01 145A 2 N5350 R6 37 50 145 2 0 ACS880 01 170A 2 N5350 R7 45 60 170 3 0 ACS880 01 206A 2 N5350 R7 55 75 206 250 MCM ACS880 01 274A 2 N5350 R8 75 100 274 ACS880 01 12A6 3 N5350 R1 5 5 7 5 12 6 14 ACS880 01 017A 3 N5350 R2 7 5 10 17 10 ACS880 01 025A 3 N5350 R2 11 15 25 10 ACS880 01 032A 3 N5350 R3 15 20 3...

Page 37: ...R8 132 200 260 2 x 3 0 ACS880 01 302A 5 N5350 R9 200 250 302 2 x 3 0 ACS880 01 361A 5 N5350 R9 200 300 361 2 x 250 MCM ACS880 01 414A 5 N5350 R9 250 350 414 2 x 250 MCM ACS880 01 07A3 7 N5350 R5 5 5 7 5 7 3 14 ACS880 01 09A8 7 N5350 R5 7 5 10 9 8 14 ACS880 01 14A2 7 N5350 R5 11 15 14 2 14 ACS880 01 018A 7 N5350 R5 15 20 18 12 ACS880 01 022A 7 N5350 R5 18 5 25 22 10 ACS880 01 026A 7 N5350 R5 22 30 ...

Page 38: ...0 Bussmann JJS 20 T ACS880 01 014A 5 N5350 R2 14 25 600 Bussmann JJS 25 T ACS880 01 021A 5 N5350 R2 21 35 600 Bussmann JJS 35 T ACS880 01 027A 5 N5350 R3 27 40 600 Bussmann JJS 40 T ACS880 01 034A 5 N5350 R3 34 50 600 Bussmann JJS 50 T ACS880 01 040A 5 N5350 R4 40 60 600 Bussmann JJS 60 T ACS880 01 052A 5 N5350 R4 52 80 600 Bussmann JJS 80 T ACS880 01 065A 5 N5350 R5 65 90 600 Bussmann JJS 90 T AC...

Page 39: ...e high voltage present whenever AC power is applied even when motor is not rotating Electrical shock can cause serious or fatal injury WARNING RPM AC permanent magnet motors can induce voltage and current in the motor leads by rotating the motor shaft Electrical shock can cause serious or fatal injury Therefore do not couple the load to the motor shaft until all motor connections have been made Du...

Page 40: ... 5 J6 DICOM DIIL 24 VD 24 VD DIOGND Ground Select XDI 6 DI6 Vibration Switch External Trip XD24 Output Reactor P2 P1 Vibration switch leads must be pulled in a separate conduit from the motor power leads so electrical noise is not introduced into signal wiring See tables in Chapter 4 for wire gauge range and tightening torques of terminals Optional customer supplied output reactor shown See Chapte...

Page 41: ...se additional stress on the motor and motor cable insulation Modern variable speed drives with their fast rising voltage pulses and high switching frequencies can generate current pulses that flow through the motor bearings This can gradually erode the bearing races and rolling elements Optional du dt filters protect motor insulation system and reduce bearing currents Optional common mode filters ...

Page 42: ...digital inputs are made on terminals XD24 XD10 and XDI XDIO 1 2 terminals are dedicated to trickle current and de ice enable inputs and cannot be changed XDI 6 is shipped as an External Trip input as discussed in the next section and it is recommended that this not be changed The definitions of inputs on XDI 1 through XDI 5 are determined by the selected operating mode of the drive Operating mode ...

Page 43: ...OM 2 NO 3 NC 1 COM 2 NO 3 XD24 DIIL 1 24VDC DICOM 3 24VDC DIOGND 5 XDIO DIO1 1 DIO2 2 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 XSTO OUT1 1 SGND 2 IN1 3 IN2 4 J6 Ground Common mode voltage between channels 30 V Switch J6 settings All digital inputs and outputs share a common ground Ground of digital inputs DI1 DI5 and DIIL DICOM is separated from the DIO signal ground DIOGND insulation voltage 50V I...

Page 44: ... open 1 closed DI3 Ramp times according to 0 Parameters 23 12 and 23 13 1 Parameters 23 14 and 23 15 Further information on the usage of the connectors and jumpers is given in the sections below 6 2 1 Vibration Switch External Trip An input is provided within the ACS880 N5350 that forces the drive to fault should the circuit connected to this input open The intent for this input is to interrupt th...

Page 45: ...nal can be 10VDC or 0 to 20mA The mode voltage or current is selected by jumper J1 For detailed information on hardware settings and software see manual Figure 6 2 depicts a potentiometer connection to Analog Input 1 Figure 6 2 Reference voltage and analog inputs 1 2 3 4 5 6 7 VREF VREF AGND AI1 AI1 AI2 AI2 10VDC RL 1 10kohm 10VDC RL 1 10kohm Ground Speed reference 0 2 10V Rin 200kohm By default n...

Page 46: ...e For details on setting the Relay Output function see the ACS880 software manual Figure 6 3 depicts connections to the digital outputs for the various ways they can be used Figure 6 3 Relay Outputs XR01 XR02 XR03 Relay outputs 1 2 3 1 2 3 1 2 NC COM NO NC COM NO NC COM 3 NO Ready 250VAC 30VDC 2A Running 250VAC 30VDC 2A Faulted 1 250VAC 30VDC 2A Table 6 3 Relay Output Technical Data Relay outputs ...

Page 47: ...remote meters or to a building control computer system Table 6 4 Analog Output Technical Data Analog outputs AO1 and AO2 XAO Connector pitch 5mm wire size 2 5mm2 0 20mA Rload 500ohm Frequency range 0 300Hz Resolution 11 bit sign bit Inaccuracy 2 of full scale range Figure 6 4 Analog Outputs Analog outputs 1 2 3 4 A01 AGND A02 AGND Motor speed rpm 0 20mA RL 500ohm Motor torque 0 20mA RL 500ohm XAO ...

Page 48: ...The allowed operating temperature range of the drive without derating is 5 F to 104 F 7 3 Protect the Drive and Input Power Cable See Table 5 2 Check that the operating time of the fuse is below 0 5 seconds 7 4 Check the Insulation of the Input and Motor Cables and the Motor Check the insulation of the input cable according to local regulations before connecting it to the drive Check the insulatio...

Page 49: ... D150 Connect the brake resistor cable conductors to the R and R terminals 9 Install the control cable grounding shelf in the cable entry box 10 Connect the motor cable at the motor end 7 6 Connect the Control Cables See Figure 4 4 1 Fasten the cable conduits to the cable lead through plate holes Slide the cables through the connectors 2 Strip the cable ends and cut to suitable length note the ext...

Page 50: ...Speed reference 0 2 10V Rin 200kohm By default not in use 0 4 20mA Rin 200kohm Motor speed rpm 0 20mA RL 500ohm Motor torque 0 20mA RL 500ohm Drive to drive link Ready 250VAC 30VDC 2A Running 250VAC 30VDC 2A Faulted 1 250VAC 30VDC 2A Digital Interlock Thermostat Ramp Stop 24VDC 200mA Digital input ground 24VDC 200mA Digital input output ground Trickle current enable De Ice mode enable Stop 0 Start...

Page 51: ...n the motor circuit must be rated for at least 75 C 167 F in UL compliant installations The input cable must be protected with fuses Circuit breakers must not be used without fuses in the USA Suitable IEC class aR fuses and UL class T fuses are listed in the hardware manual For suitable circuit breakers contact your local ABB representative For installation in the United States branch circuit prot...

Page 52: ...e drive terminal strip or via a network communications card 8 1 Installation and Start Up This section describes how to install and start up the Assistant control panel for the first time 8 1 1 Installation You can attach the control panel directly to the drive or use a separate mounting kit for example for cabinet door mounting To attach the control panel 1 place its bottom end into the bottom of...

Page 53: ...ues Nederlands Français OK 4 Use or to select a language 5 Press OK to confirm your selection Wait until the control panel completes uploading the language file Its progress is indicated by a progress bar Figure 8 3 ACS880 Cooling Tower Drive ACS880 There is a Basic set up assistant in the drive that the control panel prompts to begin the Cooling Tower Assistant Details on the assistant are contai...

Page 54: ...y 8 Start see Start and Stop 2 Left softkey 9 Local Remote see Loc Rem 3 Right softkey 10 USB connector 4 Status LED 11 Clip 5 Help 12 RJ 45 connector 6 Arrow keys 13 Type code label 7 Stop see Start and Stop 14 Battery cover 8 2 1 Display In most views the following elements are shown on the display Figure 8 7 00 00 Menu Options 0 00 0 0 Motor torque 0 0 CTDD 0 0 rpm Local Output voltage V Motor ...

Page 55: ... used to indicate that the drive is running or stopped respectively 3 Drive name If a name has been given it is displayed in the top pane By default it is blank You can change the name in the Settings menu 4 Reference value Speed frequency etc is shown with its unit 5 Content area The actual content of the view is displayed in this area The content varies from view to view The example view above i...

Page 56: ... key and the stop key start and stop the drive respectively 8 2 2 6 Loc Rem The location key Loc Rem is used for switching the control between the control panel Local and remote connections Remote When switching from Remote to Local while the drive is running the drive keeps running at the same speed When switching from Local to Remote the status of the remote location is adopted See the drive spe...

Page 57: ...bleshooting 8 2 4 USB Connector The USB connector is used for connecting the control panel to a PC When connected the control panel acts as an USB adapter for data transfer between the PC tool and the drive It is also possible to transfer data between the PC and the control panel through the USB connection 8 2 5 RJ 45 Connector The RJ 45 connector is used to electrically connect the control panel ...

Page 58: ...ntrol is available for local control Local control is mainly used during commissioning and maintenance The control panel always overrides the external control signal sources when used in local control Thermal and Vibration signals are still active By default the drive will fault if there is a control panel or PC tool communication break See software manual if desired function is to be changed in p...

Page 59: ...ns Faults and warnings view which appear when the drive or the control panel experiences an error 8 4 2 Control Panel Navigation Use the arrow keys and softkeys for navigation Follow the choices on the screen Figure 8 11 Parameters Assistants Energy efficiency Event log History graphs Backups System info Settings Home view Reference Direction change Select drive Edit Home view Menu Options Fault s...

Page 60: ...ng down the left softkey 8 4 3 1 Navigating in the Home View Use and to move between the different pages of the Home view The page numbers are shown while you scroll between pages Use or to adjust the reference visible in the top right corner Press Menu to open the main Menu Press Options to open the Options menu 8 4 4 Help You can open a context sensitive help page in all menus and views by press...

Page 61: ...s are automatically displayed If you hide a fault by pressing Hide it automatically reappears after 60 seconds of no key presses You can also view the fault through Options Fault status Open help page on a fault Press to view the help page Reset an active fault Press Reset to reset an active fault View tripping faults Go to Menu Event log Primary faults Hide view and active warning Warnings are au...

Page 62: ...5 1 2 1 2 3 4 5 6 XSTO 24VI GND VREF VREF AGND AI1 AI1 AI2 AI2 A01 AGND A02 AGND B A BGND NC COM NO NC COM NO NC COM DIIL 24VD DICOM 24VD DIOGND DI01 DI02 DI1 DI2 DI3 DI4 DI5 DI6 Safe torque oﬀ circuits must be closed for the drive to start See Hardware manual of drive 3 NO 24VDC 2A 10VDC RL 1 10kohm 10VDC RL 1 10kohm Ground Speed reference 0 2 10V Rin 200kohm By default not in use 0 4 20mA Rin 20...

Page 63: ...st be closed for the drive to start See Hardware manual of drive 3 NO 24VDC 2A 10VDC RL 1 10kohm 10VDC RL 1 10kohm Ground Speed reference 0 2 10V Rin 200kohm By default not in use 0 4 20mA Rin 200kohm Motor speed rpm 0 20mA RL 500ohm Motor torque 0 20mA RL 500ohm Drive to drive link Ready 250VAC 30VDC 2A Running 250VAC 30VDC 2A Faulted 1 250VAC 30VDC 2A Digital Interlock Thermostat Ramp Stop 24VDC...

Page 64: ... A BGND NC COM NO NC COM NO NC COM DIIL 24VD DICOM 24VD DIOGND DI01 DI02 DI1 DI2 DI3 DI4 DI5 DI6 Safe torque oﬀ circuits must be closed for the drive to start See Hardware manual of drive 3 NO 24VDC 2A 10VDC RL 1 10kohm 10VDC RL 1 10kohm Ground Process or Speed reference 0 2 10V Rin 200kohm Process feedback 0 4 20mA Rin 200kohm Motor speed rpm 0 20mA RL 500ohm Motor torque 0 20mA RL 500ohm Drive t...

Page 65: ...lable for various communication systems and Industrial Protocols for example Fieldbus Adapters FDNA 01 DeviceNet Adapter K451 FPBA 01 PROFIBUS DP Adapter K454 FCAN 01 CanOpen Adapter K457 FSCA 01 Modbus Adapter comes with a price when Built in Modbus K458 FCNA 01 ControlNet Adapter K462 FECA 01 EtherCAT Adapter K469 FEPL 02 Ethernet Powerlink Adapter K470 FENA 21 Two Port Ethernet Adapter EtherNet...

Page 66: ...ohm Ground Speed reference Local Reference 0 2 10V Rin 200 kohm By default not in use 0 4 20mA Rin 200 kohm Motor speed rpm 0 20mA RL 500 ohm Motor torque 0 20mA RL 500 ohm Drive to drive link Ready 250 VAC 30 VDC 2A Running 250 VAC 30 VDC 2A Faulted 250 VAC 30 VDC 2A Digital Interlock Thermostat Ramp Xtop 24 VDC 200mA Digital input ground 24 VDC 200mA Digital input output ground Trickle current e...

Page 67: ...of a Standard ACS880 Three bits are available in the Control Word to control the drive as follows Main Control Word MCW Bit Function 0 Trickle Current Heating 1 De Ice Mode 2 Start Forward 3 15 Not used To be able to activate Trickle Current Heating over the Communications link parameter 74 01 Trickle Current Selection must be set to FBA for Fieldbus Adapter Modules or to EFB for the Embedded Fiel...

Page 68: ...2 inactive 0 OFF2 active 5 OFF3 inactive 1 OFF3 inactive 0 OFF3 active 6 Switch on inhibited 1 Switch on inhibited 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 Operating Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location Remote EXT1 or EXT2 0 Driv...

Page 69: ...ith the ACS880 N5350 CTDD Drive due to the fact that additional Control Word Bits and Status Word Bits are used in the CTDD Application that are not supported in the other profiles 51 03 and other subsequent parameters should be set to match the Baud Rate Drive Drop Address etc of your specific Fieldbus Network Please see the appropriate Fieldbus Adapter Module Manual for information on your speci...

Page 70: ...as a 16 bit Word 1 10 16 This maps the Motor Torque to the communications link 58 34 Word Order Should be set to HI LO 58 110 Data I O 10 Should be mapped to Parameter 1 7 as a 16 bit Word 1 7 16 This maps the Motor Current to the communications link 58 111 Data I O 11 Should be mapped to Parameter 1 11 as a 16 bit Word 1 11 16 This maps the DC Bus Voltage to the communications link 58 112 Data I ...

Page 71: ...r the timer has expired trickle currrent will immediately stop and the motor will start normally In other words the Run Command has priority over Trickle The below chart has traditionally been used to size space heaters for various frame motors and is equally applicable to deciding how much trickle current to the motor Table 10 1 Motor Frame Size Wattage FL250 75 FL280 100 FL320 125 FL360 150 FL40...

Page 72: ...nt Set parameters for Trickle Current Enable Trickle Power Next Disabled 100W CTDD 10 2 Critical Speed Function When applying a variable speed control to a cooling tower fan mechanical resonances may occur at various points of operation The ACS880 N5350 provides for up to three frequency avoidance bands that are used to prohibit continuous operation at the points of mechanical resonance While in L...

Page 73: ...able Range 0 3 0 Disable Disable De Ice mode 1 DIO2 Enable De Ice mode using DI02 2 FBA Enable De Ice mode using Embedded Fieldbus 3 EFB Enable De Ice mode using Embedded Fieldbus Disable 0 disables the De Ice function If set to DIO2 1 the Digital Input DIO2 will be used to enable the De Ice function If set to FBA 2 the De Ice function is commanded via the Control Word of the Fieldbus Adapter Modu...

Page 74: ...o 13 Fieldbus opens all Fieldbus applicable parameters Expert Commissioner enables all parameters in the drive by setting 96 02 12 Expert Commissioner is set in PID and Custom modes Fieldbus operating mode opens up all parameters in groups 50 to 56 and monitoring parameters 3 05 3 06 6 01 and 6 11 CTDD User Default Access Level Pass Code 96 02 Default Set to values below for access level 14 CTDD U...

Page 75: ...l CTDD 0 0 rpm Remote 99 07 Pass code 00 00 CTDD 50 0 rpm Remote Changing other parameters 10 0 11 0 Commissioning 12 0 CTDD Fieldbus 13 1 CTDD User 14 0 Parameter lock 00 00 Edit Back CTDD 50 0 rpm Remote 96 03 Access levels active Inactive Inactive Inactive Active Inactive 96 01 Language 96 02 Pass code 96 03 Access levels ac 96 04 Macro select 96 05 Macro active 00 00 Edit Back CTDD 50 0 rpm Re...

Page 76: ...or even to imply that all safety factors have been considered since these may vary from one installation to another These diagrams are provided so that the installer may visualize several possible ways the drive can be connected based upon the 2 Wire Operating Mode as well as the 3 Wire Operating Mode The devices external to the ACS880 N5350 and the RPM AC Cooling Tower Motor depicted in the follo...

Page 77: ...n any time the motor is not connected to the drive This contact needs to be of the Late Make Early Break style such that the contacts on the auxiliary open before the power contacts open Additionally when the disconnect switch is closed the power contacts of the disconnect switch must close prior to the closure of the auxiliary contact Figure 11 1 ACS880 N5350 2 Wire Manual Motor Disconnect Switch...

Page 78: ...contact on the disconnect switch that is open any time the motor is not connected to the drive This contact needs to be of the Late Make Early Break style such that the contacts on the auxiliary open before the power contacts open Additionally when the disconnect switch is closed the power contacts of the disconnect switch must close prior to the closure of the auxiliary contact Figure 11 2 ACS880...

Page 79: ...e position open that is used when the fan is being run by the ACS880 N5350 This is the normal power on state The other power off position closed shorts the motor leads together For both the options the position that shorts the leads together is used to prohibit hazardous voltages from being present on the motor leads when it is disconnected from the drive should the fan rotate This could occur sin...

Page 80: ...lectricians 12 1 1 Motor Data and ID Run On initial startup the drive automaticlly goes into the Motor data setup Table 12 1 Initial Start up Motor Data and ID Run Safety The start up may only be carried out by a qualified electrician The safety instructions must be followed during the start up procedure See the safety instructions on the first pages of the appropriate Hardware manual Check the in...

Page 81: ...un from the Assistants menu which is located off of the main menu 00 00 Select Back CTDD 0 0 rpm Remote Assistants Motor Data ID Run CTDD Setup Motor Data and ID Run Assistant will load Press continue to begin the cooling tower startup assistant 00 00 Continue Exit CTDD 0 0 rpm Remote Motor Set up Use arrow keys and soft keys to Navigate the assistant Press next to start the set up assistant 00 00...

Page 82: ...onth year 24 hour In the month screen use to select the value for editing Use to modify the value Pressing save returns to the date time menu This screen is only visible the first time the Motor Data assistant is run 03 20 2014 00 00 Save Cancel CTDD 0 0 rpm Local Date Month day Year Thursday Confirm language selection Highlight the language with the and press continue 00 00 Next Exit CTDD 0 0 rpm...

Page 83: ...D 0 0 rpm Local Supply voltage Set supply voltage 500 V Motor Data Settings Refer to the motor nameplate for the following parameter settings Whenever possible enter the values exactly as shown on the motor nameplate Example of a nameplate of a Back EMF motor MEASURED OPEN CIRCUIT VOLTAGE IS VOLTS AT RPM MOTOR PHASE CURRENT SHOULD NOT EXCEED AMPS RMS PEAK TO AVOID DEMAGNETIZATION 000692 000VY PERM...

Page 84: ...otor Please record this data here for future reference Back EMF Voltage Motor Serial Number Note Back EMF Voltage is referrred to as Measured Open Circuit Voltage on the motor nameplate 000 0 v 00 00 Save Cancel CTDD 0 0 rpm Local 99 07 Motor Back EMF voltage 80 0 960 0 Motor ID Run Autophasing The drive is now ready to run the motor identification routine ID run During the ID run the motor is inj...

Page 85: ... to next step 00 00 Back CTDD 50 0 rpm Local ID run None Standstill ID run Next Motor ID Run No command rotation is given however with a permanent magnet motor the shaft could rotate up to half a revolution You must press Local Keypad START to activate ID Run Note ID Run requires Local control press Loc Rem if the Keypad does not indicated local control is active Next is not visible until ID run i...

Page 86: ...r speed used 01 07 Motor current 0 00 rpm 0 00 A 99 14 Last ID run performed None When ID run is complete the next screen will be displayed CTDD 50 0 rpm Local ID run in progress 00 00 Exit 01 01 Motor speed used 01 07 Motor current 0 00 rpm 0 00 A 99 14 Last ID run performed None ID run done NOTE If the motor data is incorrect after pressing the display will indicate check motor parameters Press ...

Page 87: ...ext The following warning message will appear Press START to check direction of the motor A screen will appear next asking if the motor is running in the correct direction 00 00 Back CTDD 50 0 rpm Local Press Start Warning Until set up is done safeties are not activate and motor speed is limited between 1 3 to 2 3 speed Press Start now to start the motor then check the direction of rotation Next M...

Page 88: ... checklist in the appropriate Hardware manual Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation Power Up Date and Time Settings Power up the drive Main Menu Screen appears Select Assistants from the main menu Select assistant to run Selecting the CTDD Setup will display the cooling ...

Page 89: ...ate and press to edit or next to continued Date Time Show date as Show time as 00 00 Next Exit CTDD 0 0 rpm Local Date Time Please enter the current date and time 01 01 2014 12 34 56 day month year 24 hour In the month screen use to select the value for editing Use to modify the value Pressing save returns to the date time menu See Motor Data 03 20 2014 00 00 Save Cancel CTDD 0 0 rpm Local Date Mo...

Page 90: ...00 s 100 000 s 100 000 s 100 000 s Maximum torque Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 00 00 Next Back CTDD 50 0 rpm Local Limits Naming the Drive The default drive name is CTDD Use to edit the drive name or next to continue CTDD Drive name 00 00 Next Back CTDD 50 0 rpm Local Naming the drive The name will show at the top of the panel screen making it eas...

Page 91: ... of this function When finished press next to continue 00 00 Back 50 0 rpm Local Trickle Current Set parameters for Trickle Current Enable Trickle Power Next Disabled 100W CTDD Trickle Time Delay 1 min Trickle Selection Select the I O or Communication Link that will Enable the Trickle Current Function If you select ENABLE the Trickle Current Function will be Enabled whenever the Drive is not runni...

Page 92: ...up Copies all settings into a backup file stored in the control panel To restore a backup go to Menu Backups Not now Backup Next CTDD Backup Status A status screen indicates progress Backing up data from drive CTDD 0 0 rpm Local Press back to backout and exit to home menu 00 00 Back 600 0 rpm Remote Set up complete I O should be connected as follows Done CTDD Start Stop Digital Input DI 1 Speed re...

Page 93: ...ers 12 17 and 12 18 set the low and high limits of the analog input signal Scaling parameters 12 19 and 12 20 define the internal signal levels that correspond to these limits as follows The corresponding parameters for analog input AI2 are 12 27 12 30 13 12 AO1 source 13 17 AO1 source min 13 18 AO1 source max 13 19 AO1 out at AI1 src min 13 20 AO1 out at AI1 src max Parameter 13 12 selects the so...

Page 94: ... to 1 start The ACS880 N5350 utilizes various parameters to determine its operation Many of these parameters will not need adjusting for most applications but are provided to allow for a user to customize the operation of the control if desired Table 12 3 Terms and Abbreviations Term Definition Actual Signal Type of parameter that is the result of a measurement or calculation by the drive or conta...

Page 95: ... 06 Default Read Only Range 500 00 to 500 00 Hz Estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency MOTOR CURRENT 01 07 Default Read Only Range 0 00 to 30000 00 A Measured absolute motor current in A MOTOR CURRENT OF MOTOR NOM 01 08 Default Read Only Range 0 00 to 1000 0 Measured motor current in MOTOR TORQUE ...

Page 96: ...ugh the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh counter is incremented The minimum value is zero Fieldbus Equivalent 10 1kWh U PHASE CURRENT 01 21 Default Read Only Range 30000 00 to 30000 00A Measured U phase current V PHASE CURRENT 01 22 Default Read Only Range 30000 00 to 30000 00A Measured V phase current W PHASE CURRENT 01 23 Default...

Page 97: ... 33 Inverter MWh regenerating is incremented The minimum value is zero MOT REGEN ENERGY GWh 01 35 Default Read Only Range 32768 to 32767 GWh Motoring energy in GWh Amount of net energy motoring energy regenerating energy that has passed through the drive in full gigawatt hours MOT REGEN ENERGY MWh 01 36 Default Read Only Range 999 to 999 MWh Motoring energy in MWh Amount of net energy motoring ene...

Page 98: ... Default Read Only Range 100000 00 to 100000 00 Reference 2 received through fieldbus adapter B FB B REFERENCE 2 03 08 Default Read Only Range 100000 00 to 100000 00 Reference 2 received through fieldbus adapter B EFB REFERENCE 1 03 09 Default Read Only Range 30000 00 to 30000 00 Reference 1 received through the imbedded fieldbus interface Scaled reference 1 received through the embedded fieldbus ...

Page 99: ...the 5th active warning LATEST FAULT 04 11 Read Only Range 0000h FFFFh Code of the 1st stored non active fault 2ND LATEST FAULT 04 12 Default Read Only Range 0000h FFFFh Code of the 2nd stored non active fault 3RD LATEST FAULT 04 13 Default Read Only Range 0000h FFFFh Code of the 3rd stored non active fault 4TH LATEST FAULT 04 14 Default Read Only Range Code of the 4th stored non active fault 5TH L...

Page 100: ... CODE 04 42 Default 0000 0000h Range 0000 0000h FFFF FFFFh Code of warning fault or pure event Specifies an auxiliary code for the event selected by the previous parameter The selected event is indicated by the event word only if its auxiliary code matches the value of this parameter With a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code EVENT WORD 1 BIT...

Page 101: ... event word will indicate the event regardless of the auxiliary code EVENT WORD 1 BIT 4 CODE 04 49 Default 0000h Range 0000h FFFFh Code of event Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 4 of 04 40 Event word 1 The event codes are listed in chapter Fault tracing EVENT WORD 1 BIT 4 AUX CODE 04 50 Default 0000 0000h Range 0000 0000h FFFF FFFFh ...

Page 102: ...is indicated by the event word only if its auxiliary code matches the value of this parameter With a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code EVENT WORD 1 BIT 9 CODE 04 59 Default 0000h Range 0000h FFFFh Code of event Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 9 of 04 40 Event word 1 The event...

Page 103: ... is indicated by the event word only if its auxiliary code matches the value of this parameter With a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code EVENT WORD 1 BIT 13 CODE 04 67 Default 0000h Range 0000h FFFFh Code of event Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 13 of 04 40 Event word 1 The ev...

Page 104: ...ange 0 65535 d On time counter The counter runs when the drive is powered RUN TIME COUNTER 05 02 Default Read Only Range 0 65535 d Motor run time counter The counter runs when the inverter modulates FAN ON TIME COUNTER 05 04 Default Read Only Range 0 65535 d Cooling fan run time counter Running time of the drive cooling fan Can be reset from the control panel by keeping Reset depressed for over 3 ...

Page 105: ...ration OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED 3 Run 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 Ramp out ze...

Page 106: ...l word The drive control word received from the application program if any This parameter is read only FBA A TRANSPARENT CONTROL WORD 06 03 Default Read Only Range 00000000h FFFFFFFFh Control word received through fieldbus adapter A Displays the unaltered control word received from the PLC through fieldbus adapter A when a transparent communication profile is selected eg by parameter group 51 FBA ...

Page 107: ...inactive 1 OFF2 inactive 0 OFF2 active 5 OFF3 inactive 1 OFF3 inactive 0 OFF3 active 6 Switch on inhibited 1 Switch on inhibited 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 Operating Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location Remote EXT1 ...

Page 108: ...nhibited 1 Start inhibited See parameters 06 18 and 06 25 for the source of the inhibiting signal 2 DC charged 1 DC circuit has been charged 3 Ready to start 1 Drive is ready to receive a start command 4 Following reference 1 Drive is ready to follow given reference 5 Started 1 Drive has been started 6 Modulating 1 Drive is modulating output stage is being controlled 7 Limiting 1 Any operating lim...

Page 109: ...1 A safe reference is being applied by functions such as parameters 49 05 and 50 02 6 Last speed active 1 A last speed reference is being applied by functions such as parameters 49 05 and 50 02 7 Loss of reference 1 Reference signal lost 8 Emergency stop failed 1 Emergency stop failed see parameters 31 32 and 31 33 9 Jogging active 1 Jogging enable signal is on 10 Above limit 1 Actual speed freque...

Page 110: ... missing or drive has not been parametrized correctly Check the parameters in groups 95 and 99 1 Ctrl location changed 1 Control location has changed 2 SSW inhibit 1 Control program is keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 FSO inhibit 1 Operation prevented by FSO xx ...

Page 111: ...mit 2 Reverse 1 Drive is running in reverse direction above zero speed limit ie 90 01 21 06 3 Out of window 1 Speed error window control active see par 24 41 4 Internal speed feedback 1 Estimated speed feedback used in motor control ie estimated speed is selected by par 90 41 or 90 46 or selected encoder has faulted par 90 45 0 Encoder 1 or 2 used for speed feedback 5 Encoder 1 feedback 1 Encoder ...

Page 112: ... or frequency 7 selected 7 15 Reserved CONSTANT SPEED STATUS WORD 06 25 Default Read Only Range 0000h FFFFh Drive inhibit status word 2 This word specifies the source of the inhibiting signal that is preventing the drive from starting See also parameter 06 18 Start inhibit status word and 06 16 Drive status word 1 bit 1 This parameter is read only Bit Name Descriptions 0 Follower drive 1 A followe...

Page 113: ...t LSU and parameter group 60 DDCS communication This parameter is read only Bit Name Descriptions 0 Ready on 1 Ready to switch on 1 Ready run 1 Ready to operate DC link charged 2 Ready ref 1 Operation enabled 3 Tripped 1 A fault is active 4 6 Reserved 7 Warning 1 A warning is active 8 Modulating 1 The supply unit is modulating 9 Remote 1 Remote control EXT1 or EXT2 0 Local control 10 Net ok 1 Supp...

Page 114: ... 0 1 Reset an active fault A fresh start command is required after reset 8 11 Reserved 12 USER BIT 0 See parameter 06 40 LSU CW user bit 0 selection 13 USER BIT 1 See parameter 06 41 LSU CW user bit 1 selection 14 USER BIT 2 See parameter 06 42 LSU CW user bit 2 selection 15 USER BIT 3 See parameter 06 43 LSU CW user bit 3 selection LSU CW USER BIT 0 SELECTION 06 40 Default MCW user bit 0 2 Range ...

Page 115: ... Range 0 5 Other False 0 0 True 1 1 MCW user bit 0 2 Bit 12 of 06 01 Main control word MCW user bit 1 3 Bit 13 of 06 01 Main control word MCW user bit 2 4 Bit 14 of 06 01 Main control word MCW user bit 3 5 Bit 15 of 06 01 Main control word Other bit Source selection see Terms and abbreviations Only visible with a BCU control unit Selects a binary source whose status is transmitted as bit 14 of 06 ...

Page 116: ...er bit 1 3 Range 0 5 Other False 0 0 True 1 1 MCW user bit 0 2 Bit 12 of 06 01 Main control word MCW user bit 1 3 Bit 13 of 06 01 Main control word MCW user bit 2 4 Bit 14 of 06 01 Main control word MCW user bit 3 5 Bit 15 of 06 01 Main control word Other bit Source selection see Terms and abbreviations Selects a binary source whose status is transmitted as bit 13 of the Follower control word to f...

Page 117: ...re taken from 06 01 Main control word USER STATUS WORD 1 06 50 Default Read Only Range 0000h FFFFh User defined status word This word shows the status of the binary sources selected by parameters 06 60 06 75 This parameter is read only Bit Name Description 0 User status bit 0 Status of source selected by parameter 06 60 1 User status bit 1 Status of source selected by parameter 06 61 15 User statu...

Page 118: ...election see Terms and abbreviations Selects a binary source whose status is shown as bit 3 of 06 50 User status word 1 USER STATUS WORD 1 BIT 4 SEL 06 64 Default Run disable 2 Range 0 2 Other False 0 True 1 Run disable 2 Bit 5 of 06 18 Start inhibit status word Other bit Source selection see Terms and abbreviations Selects a binary source whose status is shown as bit 4 of 06 50 User status word 1...

Page 119: ...Selects a binary source whose status is shown as bit 8 of 06 50 User status word 1 USER STATUS WORD 1 BIT 9 SEL 06 69 Default Limiting 2 Range 0 2 Other False 0 True 1 Limiting 2 Bit 7 of 06 16 Drive status word 1 Other bit Source selection see Terms and abbreviations Selects a binary source whose status is shown as bit 9 of 06 50 User status word 1 USER STATUS WORD 1 BIT 10 SEL 06 70 Default Limi...

Page 120: ...fault False 0 Range 0 1 Other False 0 True 1 Other bit Source selection see Terms and abbreviations Selects a binary source whose status is shown as bit 14 of 06 50 User status word 1 USER STATUS WORD 1 BIT 15 SEL 06 75 Default False 0 Range 0 1 Other False 0 True 1 Other bit Source selection see Terms and abbreviations Selects a binary source whose status is shown as bit 15 of 06 50 User status w...

Page 121: ...Default Read Only Range Version number of the firmware bootloader CPU USAGE 07 011 Default Read Only Range Microprocessor load in percent PU LOGIC VERSION NUMBER 07 013 Default Read Only Range Version number of the power unit logic APPLICATION ENVIRONMENT STATUS 1 07 21 Default Read Only Range 0000h FFFFh Shows which tasks of the application program are running Bit Name Description 0 Pre task 1 Pr...

Page 122: ... Read Only Range Customization package version number Also visible under System info on the control panel or the Drive composer PC tool ADAPTIVE PROGRAM STATUS 07 30 Default Read Only Range 0000h FFFFh Shows the status of the adaptive program See section Adaptive programming Bit Name Description 0 Initialized 1 Adaptive program initialized 1 Editing 1 Adaptive program is being edited 2 Edit done 1...

Page 123: ...e DI2 to value of bit 1 of parameter 10 04 DI force data 2 1 Force DI3 to value of bit 2 of parameter 10 04 DI force data 3 1 Force DI4 to value of bit 3 of parameter 10 04 DI force data 4 1 Force DI5 to value of bit 4 of parameter 10 04 DI force data 5 1 Force DI6 to value of bit 5 of parameter 10 04 DI force data 6 14 Reserved 15 1 Force DIIL to value of bit 15 of parameter 10 04 DI force data D...

Page 124: ... See parameter 10 07 DI2 ON delay DI2 ON DELAY 10 09 Default 0 0 s Range 0 0 to 3000 0 s Defines the activation delay for digital input DI2 tOn tOff 1 0 1 0 tOn tOff tOn tOff Delayed DI status Time DIstatus 10 09 DI2 ON delay 10 10 DI2 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status DI3 OFF DELAY 10 10 Default 0 0 s Range 0 0 to 3000 0...

Page 125: ...1 DI status Indicated by 10 02 DI delayed status DI5 OFF DELAY 10 14 Default 0 0 s Range 0 0 to 3000 0 s Defines the deactivation delay for digital input DI5 See parameter 10 13 DI5 ON delay DI6 ON DELAY 10 015 Default 0 0 s Range 0 0 to 3000 0 s Defines the activation delay for digital input DI6 tOn tOff 1 0 1 0 tOn tOff tOn tOff Delayed DI status Time DIstatus 10 15 DI6 ON delay 10 16 DI6 OFF de...

Page 126: ...word Above limit 12 Bit 10 of 06 17 Drive status word 2 Warning 13 Bit 7 of 06 11 Main status word Fault 14 Bit 3 of 06 11 Main status word Fault 1 15 Inverted bit 3 of 06 11 Main status word Open brake command 22 Bit 0 of 44 01 Brake control status Ext2 active 23 Bit 11 of 06 16 Drive status word 1 Remote control 24 Bit 9 of 06 11 Main status word Supervision 1 33 Bit 0 of 32 01 Supervision statu...

Page 127: ... delay RO2 SOURCE 10 27 Default Running 7 95 20 b3 Range 0 44 Other Selects a drive signal to be connected to relay output RO2 For the available selections see parameter 10 24 RO1 source RO2 ON DELAY 10 028 Default 0 0 s 95 20 b3 Range 0 0 to 3000 0 s Defines the activation delay for relay output RO2 tOn 10 28 RO2 ON delay tOff 10 29 RO2 OFF delay 1 0 1 0 tOn tOff tOn tOff RO status Time Status of...

Page 128: ...edded fieldbus interface To control the relay outputs RO and the digital input outputs DIO of the drive send a control word with the bit assignments shown below as Modbus I O data Set the target selection parameter of that particular data 58 101 58 124 to RO DIO control word In the source selection parameter of the desired output select the appropriate bit of this word Bit Name Description 0 RO1 S...

Page 129: ...Bit 6 of 06 16 Drive status word 1 Ready ref 8 Bit 2 of 06 11 Main status word At setpoint 9 Bit 8 of 06 11 Main status word Reverse 10 Bit 2 of 06 19 Speed control status word Zero speed 11 Bit 0 of 06 19 Speed control status word Above limit 12 Bit 10 of 06 17 Drive status word 2 Warning 13 Bit 7 of 06 11 Main status word Fault 14 Bit 3 of 06 11 Main status word Fault 1 15 Inverted bit 3 of 06 1...

Page 130: ...O2 is used as a digital output Input 1 DIO2 is used as a digital input Frequency 2 DIO2 is used as a frequency input Selects whether DIO2 is used as a digital output or input or a frequency output DIO2 OUTPUT SOURCE 11 10 Default Running 7 Range 0 44 Other Selects a drive signal to be connected to digital input output DIO2 when parameter 11 09 DIO2 function is set to Output For the available selec...

Page 131: ...N 12 03 Default No action 0 Range 0 4 No action 0 No action taken Fault 1 Drive trips on 80A0 AI supervision Warning 2 Drive generates an A8A0 AI supervision warning Last speed 3 Drive generates a warning A8A0 AI supervision and freezes the speed or frequency to the level the drive was operating at The speed frequency is determined on the basis of actual speed using 850 ms lowpass filtering WARNIN...

Page 132: ...g on whether the input is set to current or voltage by a hardware setting This parameter is read only AI1 UNIT SELECTION 12 15 Default V Range V or mA V Volts mA Milliamperes Selects the unit for readings and settings related to analog input AI1 Note This setting must match the corresponding hardware setting on the drive control unit see the hardware manual of the drive Control board reboot either...

Page 133: ...eal internal value that corresponds to the minimum analog input AI1 value defined by parameter 12 17 AI1 min Changing the polarity settings of 12 19 and 12 20 can effectively invert the analog input 12 20 12 18 12 17 12 19 AIin 12 11 AIscaled 12 12 AI1 SCALED AT AI1 MAX 12 20 Default 1500 000 1800 000 95 20 b0 Range 32768 000 to 32767 000 Defines the real internal value that corresponds to the max...

Page 134: ...or analog input AI2 See parameter 12 16 AI1 filter time AI2 MIN 12 27 Default 0 000mA or V Range 22 000 to 22 000mA or V Defines the minimum site value for analog input AI2 Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting See also parameter 12 01 AI tune AI2 MAX 12 28 Default 20 000mA or 10 000V Range 22 000 to 22 000mA or V Defines the max...

Page 135: ...to 22 000mA Displays the value of AO1 in mA This parameter is read only AO1 SOURCE 13 12 Default 1 Motor Speed Used Range 0 23 37 38 Other 0 Zero 1 Motor speed used 3 Output frequency 4 Motor current 6 Motor torque 7 DC voltage 8 Power inu out 10 Speed ref ramp in 11 Speed ref ramp out 12 Speed ref used 13 Torq ref used 14 Freq ref used 16 Process PID out 17 Process PID fbk 18 Process PID act 19 P...

Page 136: ... filter output t time T filter time constant Unfiltered signal Filtered signal AO1 SOURCE MIN 13 17 Default 0 0 Range 32768 0 to 32767 0 Defines the real minimum value of the signal selected by parameter 13 12 AO1 source that corresponds to the minimum required AO1 output value defined by parameter 13 19 AO1 out at AO1 src min 13 18 13 17 13 20 13 19 IAO1 mA Signal real selected by 13 12 Programmi...

Page 137: ...r analog output AO1 See also drawing at parameter 13 17 AO1 source min AO1 OUT AT AO1 SRC MAX 13 20 Default 20 000mA Range 0 000 22 000mA Defines the maximum output value for analog output AO1 See also drawing at parameter 13 17 AO1 source min AO2 ACTUAL TIME 13 21 Default Read Only Range 0 000 22 000mA Displays the value of AO2 in mA This parameter is read only AO2 SOURCE 13 22 Default 4 Motor Cu...

Page 138: ... 28 as the minimum value inverts the output IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 AO2 SOURCE MAX 13 28 Default 100 0 Range 32768 0 to 32767 0 Defines the real maximum value of the signal selected by parameter 13 22 AO2 source that corresponds to the maximum required AO2 output value defined by parameter 13 30 AO2 out at AO2 src max See parameter 13 27 AO2 source min AO2 OUT...

Page 139: ...y started after a short supply power failure using the automatic restart function See section Automatic restart When this parameter is set to 0 0 seconds automatic restarting is disabled Otherwise the parameter defines the maximum duration of the power failure after which restarting is attempted Note that this time also includes the DC precharging delay WARNING Before you activate the function mak...

Page 140: ... of 22 54 Critical speed 2 low CRITICAL SPEED 3 LOW 22 56 Default 0 00 RPM Range 30000 00 to 30000 00 RPM Defines the low limit for critical speed range 3 Note This value must be less than or equal to the value of 22 57 Critical speed 3 high CRITICAL SPEED 3 HIGH 22 57 Default 0 00 RPM Range 30000 00 to 30000 00 RPM Defines the high limit for critical speed range 3 Note This value must be greater ...

Page 141: ... additive 22 17 Speed additive 2 source See the control chain diagram This parameter is read only SPEED REFERENCE ACT 7 22 87 Default Read Only Range 30000 00 to 30000 00 RPM Displays the value of speed reference before application of critical speeds See the control chain diagram The value is received from 22 86 Speed reference act 6 unless overridden by any constant speed a jogging reference netw...

Page 142: ... speed defined by parameter 46 01 Speed scaling this value is set automatically to 99 09 motor nominal speed If the speed reference increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference If the acceleration time is set too short the drive will ...

Page 143: ...DBACK 24 02 Default Read Only Range 30000 00 to 30000 00 RPM Displays the speed feedback used for speed error calculation See the control chain diagram This parameter is read only SPEED CONTROL Speed controller settings See the control chain diagrams USED SPEED FEEDBACK 25 01 Default Read Only Range 1600 0 to 1600 0 Displays the speed controller output that is transferred to the torque controller ...

Page 144: ...ation time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed controller output after an error step when the error remains constant Kp e Kp e e Error value Time Gain Kp 1 TI Integration time 0 TD Derivation time 0 Controller output TI SPEED DERIVATION TIME 25 04 Default 0 000s Range 0 000 to 1000 00s Define...

Page 145: ...pectively When actual speed is equal to or above 25 19 Speed adapt max limit no adaptation takes place the coefficient is 1 When actual speed is between 25 18 Speed adapt min limit and 25 19 Speed adapt max limit the coefficients for the gain and integration time are calculated linearly on the basis of the breakpoints Coefficient for Kp or TI Kp Proportional gain TI Integration time Actual speed 9...

Page 146: ... sel 30 26 Power motoring limit or 30 27 Power generating limit 4 Torq ref min 1 Torque reference ramp input is being limited by 26 08 Minimum torque ref source of 30 18 Minimum torque sel 30 26 Power motoring limit or 30 27 Power generating limit 5 Tlim max speed 1 Torque reference is being limited by the rush control because of maximum speed limit 30 12 Maximum speed 6 Tlim min speed 1 Torque re...

Page 147: ...otors only 1 Load angle limit is active ie the motor cannot produce any more torque 6 Motor pullout With asynchronous motors only 1 Motor pull out limit is active ie the motor cannot produce any more torque 7 Reserved 8 Thermal 1 Input current is being limited by the main circuit thermal limit 9 Max current 1 Maximum output current IMAX is being limited 10 User current 1 Output current is being li...

Page 148: ...age control of the intermediate DC link If the DC voltage drops due to input power cut off the undervoltage controller will automatically decrease the motor torque in order to keep the voltage above the lower limit By decreasing the motor torque the inertia of the load will cause regeneration back to the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts t...

Page 149: ...ut DIO1 11 02 DIO delayed status bit 0 11 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 30 FBA A MCW bit 7 Control word bit 7 received through fieldbus interface A 32 EFB MCW bit 7 Control word bit 7 received through the embedded fieldbus interface Other bit Source selection see Terms and abbreviations Selects the source of an external fault reset signal The signal resets the drive...

Page 150: ... phase loss is detected BRAKE CHOPPER Settings for the internal brake chopper BRAKING RESISTOR TEMPERATURE 43 01 Default Read Only Range 0 0 120 0 Displays the estimated temperature of the brake resistor or how close the brake resistor is to being too hot The value is given in percent where 100 is the temperature the resistor would reach if the maximum continuous braking power 43 09 Brake resistor...

Page 151: ...ISTOR FAULT LIMIT 43 11 Default 105 Range 0 to 150 Selects the fault limit for the brake resistor temperature protection function When the limit is exceeded the drive trips on fault 7183 BR excess temperature The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 43 09 Brake resistor Pmax cont BRAKE RESISTOR WARNING LIMIT 43 12 Default...

Page 152: ... energy tariff 45 14 Tariff selection When this parameter rolls over parameter 45 05 Saved money x1000 is incremented The currency is defined by parameter 45 17 Tariff currency unit CO2 REDUCTION IN KILOTONS 45 08 Default Read Only Range 0 65535 metric kilotons Reduction in CO2 emissions in metric kilotons compared to direct on line motor connection This value is incremented when parameter 45 09 C...

Page 153: ... 0 7 10 11 Other Energy tariff 1 0 Energy tariff 2 1 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4 DI3 Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 10 DIO1 Digital input o...

Page 154: ...CALING 46 01 Default Max Speed P 30 12 Range 0 10 to 30000 00 RPM Defines the maximum speed value used to define the acceleration ramp rate and the initial speed value used to define the deceleration ramp rate see parameter group 23 Speed reference ramp The speed acceleration and deceleration ramp times are therefore related to this value not to parameter 30 12 Maximum speed Also defines the 16 bi...

Page 155: ... Data storage 1 real32 DATA STORAGE 1 REAL32 TYPE 47 31 Default 0 Unscaled Range 0 5 Data storage parameter 3 See also parameter 47 01 Data storage 1 real32 0 Unscaled Data storage only Range 2147483 264 to 2147473 264 1 Transparent Scaling 1 1 Range 32768 to 32767 2 General Scaling 1 100 Range 327 68 to 327 67 3 Torque The scaling is defined by parameter 46 03 Torque scaling Range 1600 0 to 1600 ...

Page 156: ...is read only NODE ADDRESS 58 03 Default 1 Range 0 255 Defines the node address of the drive on the fieldbus link Values 1 247 are allowable Two devices with the same address are not allowed on line Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control BAUD ADDRESS 58 04 Default 3 19 2 kbps Range 2 7 2 9 6 kbp...

Page 157: ...y protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to transmit 3 Autobauding Reserved 4 Wiring error 1 Errors detected A B wires possibly swapped 5 Parity error 1 Error detected check parameters 58 04 and 58 05 6 Baud rate error 1 Error detected check parameters 58 05 and 58 04 7 No bus activity 1 0 bytes received during last 5 seconds 8 No packets 1 0 packets addressed to an...

Page 158: ...ring disabled 1 Fault Drive trips on 6681 EFB comm loss This only occurs if control is expected from the EFB EFB selected as source of start stop in the currently active location 2 Last speed Drive generates an A7CE EFB comm loss warning and freezes the speed to the level the drive was operating at This only occurs if control is expected from the EFB The speed is determined on the basis of actual ...

Page 159: ...t for EFB communication If a communication break lasts longer than the timeout the action specified by parameter 58 14 Communication loss action is taken Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control See also parameter 58 15 Communication loss mode TRANSMIT DELAY 58 17 Default 0 ms Range 0 65535 ms De...

Page 160: ...ed through the embedded fieldbus interface The scaled reference is displayed by 03 10 EFB reference 2 For the selections see parameter 58 26 EFB ref1 type EFB ACT1 TYPE 58 28 Default 0 Auto Range 0 6 0 Auto Type source and scaling follow the type of reference 1 selected by parameter 58 26 EFB ref1 type See the individual settings below for the sources and scalings 1 Transparent The value selected ...

Page 161: ...caling is defined by parameter 46 01 Speed scaling 5 Frequency 01 01 Motor speed used is sent as actual value 2 The scaling is defined by parameter 46 01 Speed scaling 6 Position Motor position is sent as actual value 2 See parameter 90 06 Motor position scaled Selects the type source and scaling of actual value 2 transmitted to the fieldbus network through the embedded fieldbus interface EFB STAT...

Page 162: ...eter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control WORD ORDER 58 34 Default 1 LO HI Range 0 1 0 HI LO The first register contains the high order word the second contains the low order word 1 LO HI The first register contains the low order word the second contains the high order word Selects in which order 16 bit registers of 3...

Page 163: ...2 AO1 data storage Parameter 13 91 AO1 data storage 33 AO2 data storage Parameter 13 92 AO2 data storage 40 Feedback data storage Parameter 40 91 Feedback data storage 41 Setpoint data storage Parameter 40 92 Setpoint data storage Other Source selection see Terms and abbreviations Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400...

Page 164: ...ions see parameter 58 101 Data I O 1 DATA I O 8 58 108 Default 0 None Range 0 6 11 16 21 24 31 33 40 41 Parameter selector for Modbus register address 400008 For the selections see parameter 58 101 Data I O 1 DATA I O 9 58 109 Default 0 None Range 0 6 11 16 21 24 31 33 40 41 Parameter selector for Modbus register address 400009 For the selections see parameter 58 101 Data I O 1 DATA I O 10 58 110 ...

Page 165: ...r 58 101 Data I O 1 DATA I O 19 58 119 Default 0 None Range 0 6 11 16 21 24 31 33 40 41 Parameter selector for Modbus register address 400019 For the selections see parameter 58 101 Data I O 1 DATA I O 20 58 120 Default 0 None Range 0 6 11 16 21 24 31 33 40 41 Parameter selector for Modbus register address 400020 For the selections see parameter 58 101 Data I O 1 DATA I O 21 58 121 Default 0 None ...

Page 166: ...ermined by frame size of the motor and input to the drive power level no decimal required Formula for how current value is determined Frame Size Family Motor Wattage FL2800 72 FL4400 119 FL5800 500 Trickle Current Wattage 3 Stator R Setting is entered as a power level TRICKLE DELAY TIME 74 03 Default 1 Min Range 0 10 Min The time delay before trickle current starts This delay ensures the motor has...

Page 167: ...st be stopped before De Ice will start Trickle must be stopped before normal run The CTDD application requires a limited set of operating modes It is envisioned that the selection for this will be through CTDD Setup assistant programmed CT MINIMUM SPEED 76 04 Default 0 RPM Range 0 to 650 RPM Sets the minimum forward operating speed of the CTDD motor HW CONFIGURATION SUPPLY VOLTAGE 95 01 Default Ra...

Page 168: ...GE 96 01 Default English Range Not selected None English English Deutsch German Italiano Italian Español Spanish Portugues Portuguese Nederlands Dutch Français French Dansk Danish Suomi Finnish Svenska Swedish Russki Russian Polski Polish Czech Czech Türkçe Turkish Selects the language of the parameter interface and other displayed information when viewed on the control panel Notes Not all languag...

Page 169: ... default selecting CTDD MACRO ACTIVE 96 05 Default Read Only Range CTDD CTDD Defaults to CTDD To change the macro use parameter 96 04 Macro select PARAMETER RESTORE 96 06 Default 0 Done Range 0 8 62 0 Done Restoring is completed 8 Restore defaults All editable parameter values are restored to default values except motor data and ID run results control panel PC communication settings I O extension ...

Page 170: ...ing an external power supply to the control board as the supply might have a very short hold up time when powered off Note A new parameter value is saved automatically when changed from the PC tool or control panel but not when altered through a fieldbus adapter connection UNIT SELECTION 96 16 Default 0001 0001 Range 0000h FFFFh Selects the unit of parameters indicating power temperature and torqu...

Page 171: ...list of applications where scalar control should definitely be used Notes Correct motor operation requires that the magnetizing current of the motor does not exceed 90 of the nominal current of the inverter Some standard features are disabled in scalar control mode See also section Scalar motor control page 60 and section Operating modes of the drive Selects the motor control mode MOTOR NOMINAL CU...

Page 172: ...dvanced Standstill See Firmware Manual Selects the type of the motor identification routine ID run performed at the next start of the drive During the ID run the drive will identify the characteristics of the motor for optimum motor control If no ID run has been performed yet or if default parameter values have been restored using parameter 96 06 Parameter restore this parameter is automatically s...

Page 173: ... 99 16 Default 0 U V W Range 0 1 0 U V W Normal 1 U W V Reversed Rotation Direction Switches the rotation direction of motor This parameter can be used if the motor turns in the wrong direction i e because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference polarities so positive speed referen...

Page 174: ... are only recorded in the event log of the drive The codes of these events are included in the Warning messages table 13 1 2 Editable Messages For some warnings and faults the message text can be edited and instructions and contact information added To edit these messages choose Menu Settings Edit texts on the control panel 13 2 Warning Fault History 13 2 1 Event Log All indications are stored in ...

Page 175: ...e Try running the motor in scalar control mode if allowed See parameter 99 04 Motor control mode If no earth fault can be detected contact your local ABB representative Short circuit A2B4 Short circuit in motor cable s or motor Check motor and motor cable for cabling errors Check there are no power factor correction capacitors or surge absorbers in motor cable IGBT overload A2BA Excessive IGBT jun...

Page 176: ...rive module cooling air flow and fan operation Check inside of cabinet and heatsink of drive module for dust pick up Clean whenever necessary Excess temperature A4B0 Power unit module temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power Excess temperature difference A4B1 High temperature differ...

Page 177: ... PLC programming Check settings of parameter groups 50 Fieldbus adapter FBA and 54 FBA B settings AI parametrization A6E5 The current voltage hardware setting of an analog input does not correspond to parameter settings Check the event log for an auxiliary code The code identifies the analog input whose settings are in conflict Adjust either the hardware setting on the drive control unit or parame...

Page 178: ...1 11 or 91 13 against encoder type 92 01 or 93 01 0007 Adapter not configured Check module location 91 12 or 91 14 0008 Speed feedback configuration has changed Use parameter 91 10 Encoder parameter refresh to validate any changes in the settings BC short circuit A79B Short circuit in brake chopper IGBT Replace brake chopper if external Drives with internal choppers will need to be returned to ABB...

Page 179: ...peed feedback Programmable warning 90 45 Motor feedback fault A7B0 No motor speed feedback is received Check the event log for an auxiliary code format XXYY ZZZZ XX specifies the number of the encoder interface module 01 91 11 91 12 02 91 13 91 14 YY specifies the encoder 01 92 Encoder 1 configuration 02 93 Encoder 2 configuration ZZZZ indicates the problem see actions for each code below 0001 Mot...

Page 180: ...ol panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Check mounting platform if being used Disconnect and reconnect the control panel Motor bearing Programmable warnings 33 14 On time 1 warn message 33 24 On time 2 warn message 33 55 Value counter 1 warn message 33 65 Value counter 2 warn ...

Page 181: ...n 32 26 Supervision 3 action A8B0 Warning generated by a signal supervision function Check the source of the warning parameter 32 07 32 17 or 32 28 External warning 1 Editable message text Programmable warning 31 01 External event 1 source 31 02 External event 1 type A981 Fault in external device 1 Check the external device Check setting of parameter 31 01 External event 1 source External warning ...

Page 182: ...stop off1 or off3 AFE2 Drive has received an emergency stop mode selection off1 or off3 command Enable start signal missing Editable message text AFEA No enable start signal received Check the setting of and the source selected by parameter 20 19 Enable start command Run enable missing AFEB No run enable signal is received Check setting of parameter 20 12 Run enable 1 source Switch signal on e g i...

Page 183: ...re no power factor correction capacitors or surge absorbers in motor cable Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable Try running the motor in scalar control mode if allowed See parameter 99 04 Motor control mode If no earth fault can be detected contact your local ABB representative Short circuit 2340 Short circuit in motor c...

Page 184: ...cted inverter modules Contact your local ABB representative Output phase loss Programmable fault 31 19 Motor phase loss 3381 Motor circuit fault due to missing motor connection all three phases are not connected Connect motor cable Autophasing 3385 Autophasing routine see section Autophasing has failed Try other autophasing modes see parameter 21 13 Autophasing mode if possible Check that the moto...

Page 185: ...if faulty Reboot the control unit using parameter 96 08 Control board boot or by cycling power STO hardware failure 5090 Safe torque off hardware failure Contact your local ABB representative Safe torque off Programmable fault 31 22 STO indication run stop 5091 Safe torque off function is active i e safety circuit signal s connected to connector XSTO is broken during start or run Check safe torque...

Page 186: ...sion incompatible 6181 Firmware and FPGA file version in the power unit are incompatible Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative FBA A mapping file 6306 Fieldbus adapter A mapping file read error Contact your local ABB representative FBA B mapping file 6307 Fieldbus adapter B mapping file rea...

Page 187: ...xt 64 bit table overflow 6883 Internal fault Reset the fault Contact your local ABB representative if the fault persists Text file overflow 6885 Internal fault Reset the fault Contact your local ABB representative if the fault persists Option module comm loss 7080 Communication between drive and an option module is lost Check that all option modules are properly seated in their slots Check that al...

Page 188: ...opper cool down Check for excessive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet Check resistor overload protection function settings parameter group 43 Brake chopper Check that braking cycle meets allowed limits Check that drive supply AC voltage is not excessive Mechanical brake closing failed Programma...

Page 189: ...r settings 90 61 and 90 62 0004 Encoder not configured Check encoder settings 92 Encoder 1 configuration or 93 Encoder 2 configuration Use parameter 91 10 Encoder parameter refresh to validate any changes in the settings 0005 Encoder stopped working Check encoder status Emergency ramp failed 73B0 Emergency stop did not finish within expected time Check the settings of parameters 31 32 Emergency ra...

Page 190: ... 80B0 Fault generated by a signal supervision function Check the source of the fault parameter 32 07 32 17 or 32 28 External fault 1 Editable message text Programmable fault 31 01 External event 1 source 31 02 External event 1 type 9081 Fault in external device 1 Check the external device Check setting of parameter 31 01 External event 1 source External fault 2 Editable message text Programmable f...

Page 191: ...9 09 Motor nominal speed Make sure that 30 12 0 55 99 09 0 50 synchronous speed 30 11 0 and supply voltage 0 66 99 07 0003 Maximum torque limit too low Check settings of parameter 99 12 Motor nominal torque and the torque limits in group 30 Limits Make sure that the maximum torque limit in force is greater than 100 0004 Current measurement calibration did not finish within reasonable time Contact ...

Page 192: ...ult Fault Cause What to do FB A force trip FF81 A fault trip command has been received through fieldbus adapter A Check the fault information provided by the PLC FB B force trip FF82 A fault trip command has been received through fieldbus adapter B Check the fault information provided by the PLC ...

Page 193: ...13 20 Troubleshooting 3AXD50000011888 ...

Page 194: ... Connection Data Motor Types Permanent magnet synchronous cooling tower direct drive motors Voltage U2 0 to U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz Current See Chapter 3 Ratings Switching Frequency 2 7 kHz typically Maximum Recommended Motor Cable Length For ACS880 01 xxxx 2 ACS880 01 xxxx 3 and ACS880 01 xxxx 5 frames R1 to R3 and for types ACS880 01 07A3 7 ACS...

Page 195: ...vel square wave signal sinusoidal or other wave form cannot be used DIO2 can be configured as a 24V level square wave frequency output See the firmware manual parameter group 11 Connector pitch 5mm wire size 2 5mm2 As inputs 24V logic levels 0 5V 1 15V Rin 2 0 kohm Filtering 0 25ms As outputs Total output current from 24VD is limited to 200mA Figure A 1 RL DIOx DIOGND 24VD Reference Voltage for An...

Page 196: ...by switch Safe Torque Off Connection XSTO Connector pitch 5mm wire size 2 5mm2 Current consumption per channel 55mA continuous For the drive to start both connections must be closed OUT1 to IN1 and IN2 Control Panel PC Connection Connector RJ 45 Cable length 3m The terminals on the board fulfil the Protective Extra Low Voltage PELV requirements The PELV requirements of a relay output are not fulfi...

Page 197: ...O2 XRO3 NC 1 COM 2 NO 3 NC 1 COM 2 NO 3 NC 1 COM 2 NO 3 XD24 DIIL 1 24VD 2 DICOM 3 24VD 4 DIOGND 5 XDIO DIO1 1 DIO2 2 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 XSTO OUT1 1 SGND 2 IN1 3 IN2 4 J6 Ground Common mode voltage between channels 30 V Switch J6 settings All digital inputs and outputs share a common ground Ground of digital inputs DI1 DI5 and DIIL DICOM is separated from the DIO signal ground...

Page 198: ...pter 3 Ratings 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative Humidity 5 to 95 Max 95 Max 95 No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases Contamination Levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No conductive dust allowed Chemical gases Class 3C2 Solid particles Class 3S2 Chemical gases Class 1C2 Solid particles Class 1S3 Chemical...

Page 199: ...code Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers End of life treatment must follow international and local regulations A 2 Derating A 2 1 Ambient Temperature Derating IP21 UL Type 1 drive types and other IP55 UL Type 12 types than listed in the following subheadings In the temperature range 40 55 C 104 13...

Page 200: ... 28 74 23 46 7 99 10 79 51 R6 726 569 251 357 45 28 60 22 40 9 92 14 09 99 R7 880 600 284 365 55 34 70 23 60 11 22 14 37 121 R8 963 681 300 386 70 37 90 26 82 11 81 15 21 154 R9 955 680 380 413 98 37 59 26 77 14 96 16 27 216 H1 Height with cable entry box H2 Height without cable entry box H3 Height with hood W Width with cable entry box D Depth with cable entry box Note For more information on dim...

Page 201: ...B 2 Dimensions 3AXD50000011888 Figure B 1 Frame R1 IP21 UL Type 1 Frame R1 IP21 UL Type 1 3AUA0000097621 ...

Page 202: ...Dimensions B 3 3AXD50000011888 Figure B 2 Frame R2 IP21 UL Type 1 Frame R2 IP21 UL Type 1 3AUA0000097691 ...

Page 203: ...B 4 Dimensions 3AXD50000011888 Figure B 3 Frame R3 IP21 UL Type 1 Frame R3 IP21 UL Type 1 3AUA0000097847 ...

Page 204: ...86 274 10 80 160 6 30 SUGGESTED MOUNTING HOLES 98 3 86 475 18 70 SUGGESTED MOUNTING HOLES 505 19 88 490 19 291 WITHOUT GLAND BOX 7 26 203 7 99 13 51 22 85 8 32 18 72 7 26 15 57 22 85 7 28 PLATE HOLE 44 1 73 3pcs GROMMET UP TO 24 0 94 CABLE DIAMETER PLATE HOLE 22 0 87 3pcs GROMMET UP TO 15 0 59 CABLE DIAMETER A B A B 3AUA0000098285 ...

Page 205: ... 6 30 SUGGESTED MOUNTING HOLES 581 22 87 SUGGESTED MOUNTING HOLES 612 24 07 596 23 46 WITHOUT GLAND BOX 7 26 274 10 77 65 2 55 74 2 90 48 1 88 730 28 73 203 7 99 124 4 86 7 26 8 32 22 85 A B PLATE HOLE 51 2 01 3pcs GROMMET UP TO 32 1 26 CABLE DIAMETER PLATE HOLE 29 1 12 2pcs GROMMET UP TO 22 0 87 CABLE DIAMETER A B 3AUA0000097965 ...

Page 206: ...Dimensions B 7 3AXD50000011888 Figure B 6 R6 IP21 UL Type 1 Frame R6 IP21 UL Type 1 3AUA0000098321 ...

Page 207: ...B 8 Dimensions 3AXD50000011888 Figure B 7 Frame R7 IP21 UL Type 1 Frame R7 IP21 UL Type 1 3AUA0000073149 ...

Page 208: ...Dimensions B 9 3AXD50000011888 Figure B 8 Frame R8 IP21 UL Type 1 Frame R8 IP21 UL Type 1 3AUA0000073150 ...

Page 209: ...B 10 Dimensions 3AXD50000011888 Figure B 9 Frame R9 IP21 UL Type 1 Frame R9 IP21 UL Type 1 3AUA0000073151 ...

Page 210: ...uipment third edition NEMA 250 2008 Enclosures for Electrical Equipment 1000 Volts Maximum CSA C22 2 No 14 10 Industrial control equipment GOST R 51321 1 2007 Low voltage switchgear and control gear assemblies Part 1 Requirements for type tested and partially type tested assemblies General technical requirements and methods of tests C 2 CE Marking A CE mark is attached to the drive to verify that ...

Page 211: ...C 2 CE Guidelines 3AXD50000011888 Figure C 1 Declaration of Conformity ...

Page 212: ...CE Guidelines C 3 3AXD50000011888 ...

Page 213: ...e in complex systems in the second environment C 3 2 Category C2 The drive complies with the standard with the following provisions 1 The drive is equipped with EMC filter E202 2 The motor and control cables are selected as specified in the hardware manual 3 The drive is installed according to the instructions given in the hardware manual 4 Maximum motor cable length is 150 meters WARNING The driv...

Page 214: ... R5 of voltage ranges 380 415V and 380 500V frames R5 of voltage range 525 600V The listing is pending for the other types The approval is valid with rated voltages C 4 1 UL Checklist The drive is to be used in a heated indoor controlled environment The drive must be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and electricall...

Page 215: ...patibility Scheme C tick marking is pending for drives of voltage ranges 204 240V and 525 690V For fulfilling the requirements of the standard see section Compliance with the EN61800 3 2004 in hardware manual C 5 GOST R Certificate of Conformity The drive has been given a GOST R certificate of conformity C 6 Disclaimer The manufacturer shall have no obligation hereunder with respect to any product...

Page 216: ...es R1 to R3 can be installed tightly side by side For UL Type 12 drives of frames R4 to R9 leave 100mm 4 in between the hoods Make sure that the installation site agrees with these requirements The installation site has sufficient ventilation to prevent overheating of the drive See section Losses cooling data and noise The operation conditions of the drive agree with the specifications in section ...

Page 217: ...n label of the drive to make sure that the drive is of the correct type Figure D 3 4 9 5 8 10 3 2 1 6 7 11 1 2 3 4 5 6 7 8 9 10 12 Table D 1 Item Description Item Description 1 Drive with factory installed options Control cable grounding shelf Romex connectors in IP21 frames R1 to R3 in a plastic bag inside the cable entry box 5 Cardboard sleeve 2 Manuals CD 6 9 Cushions 3 Printed quick guides and...

Page 218: ... D 5 1 Frame R5 Cable Entry Box IP21 UL Type 1 This illustration shows the contents of the cable entry box package The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame Figure D 4 ...

Page 219: ...cription Item Description 1 Cable entry box Power and control cable grounding shelves in a plastic bag assembly drawing Note The cable entry box is mounted to a IP55 drive module frame at the factory 5 Cardboard sleeve 2 Drive with factory installed options 6 Straps 3 Top cardboard cover 7 Printed quick guides and manuals CD and multilingual residual valtage warning sticker 4 Cushion 8 Pallet tray...

Page 220: ... D 6 1 Frame R6 Cable Entry Box IP21 UL Type 1 This illustration shows the contents of the cable entry box package The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame Figure D 6 ...

Page 221: ... D 6 2 Frame R7 Cable Entry Box IP21 UL Type 1 This illustration shows the contents of the cable entry box package The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame Figure D 7 ...

Page 222: ...011888 D 6 3 Frame R8 Cable Entry Box IP21 UL Type 1 This illustration shows the contents of the cable entry box package There is also an assembly drawing which shows how to install the cable entry box to the drive module frame Figure D 8 ...

Page 223: ... D 6 4 Frame R9 Cable Entry Box IP21 UL Type 1 This illustration shows the contents of the cable entry box package The package also includes an assembly drawing which shows how to install the cable entry box to the drive module frame Figure D 9 ...

Page 224: ...ns included with the dampers and on the manuals CD D 7 1 Frames R1 to R4 1 See the dimensions in chapter Dimension drawings Mark the locations for the four mounting holes 2 Drill the mounting holes 3 Start the screws or bolts into the mounting holes 4 Position the drive onto the screws on the wall 5 Tighten the screws in the wall securely Figure D 10 4 4 4 4 1 2 3 5 Screw size R1 M5 R2 M5 R3 M5 R4...

Page 225: ...e box is opened Figure D 11 D 7 3 Frames R5 and R9 without Vibration Dampers 1 See the dimensions in chapter Dimension drawings Mark the locations for the four or six mounting holes 2 Drill the mounting holes 3 Start the screws or bolts into the mounting holes 4 Remove the front cover 5 For IP21 units Attach the cable entry box to the drive frame For instructions see the assembly drawing in the ca...

Page 226: ...Mechanical Installation D 11 3AXD50000011888 Figure D 12 6 1 2 3 Screw size R5 M5 R6 M8 R7 M8 R8 M8 R9 M8 3 200 mm 300 mm 7 87 11 81 4 5 7 ...

Page 227: ...D 12 Mechanical Installation 3AXD50000011888 D 8 Cabinet Installation See ACS880 01 cabinet installation supplement 3AUA0000145446 English ...

Page 228: ...DE 96 02 to 13 to allow access to fieldbus parameters 50 01 FBA A Enable Option Slot 1 This is the top option slot on the drive Adapter can go in any slot 50 02 FBA A Comm Loss Function Warning This setting determines what the drive does when comms are lost 50 03 FBA A Comm Loss Timeout 3sec This time is added to the time in 51 20 before issuing a fault warning 50 04 FBA A ref1 Type Speed 50 08 FB...

Page 229: ...s Voltage x 10 52 03 FBA A Data In3 Parameter 1 14 Register 40056 Actual motor power in HP x 10 52 12 FBA A Data In12 Register 40065 These additional data words could be used to read other parameters from the drive Group 53 FBA A Data Out PLC Output Data Note the first three words sent to the drive are pre defined or already mapped for you Control Word CW Register 40001 See control word bit descri...

Page 230: ...ng the ModbusPoll Software Some familiarity with this software is assumed PLC OUTPUT DATA PLC INPUT DATA Use Modbus Function Code 03 Read Holding Registers 4x for both output and input data PLC Output data starts at register address 40001 PLC Input data starts at register address 40051 Check the boxes for Address in Cell and PLC Addresses Base 1 Then click Connection from the top menu and select C...

Page 231: ...king at bus voltage a value that constantly changes is a good way to verify working communication Now we re ready to begin controlling monitoring the drive over fieldbus The Fieldbus Operating Mode specifies some digital inputs that must be turned on DI2 ON This puts the drive in Fielbus Control Mode EXT2 Control Location DI3 ON Run Enable DI6 ON Vibration Switch OK Note If the drive will ONLY be ...

Page 232: ...d reference 100rpm Set CW bit 2 1 by writing a decimal value of 4 to the CW drive should start Note If you have set par 53 01 23 12 then make sure to also write a value into register 40004 for the Accel Time 1 Try 300 for 30 seconds If left empty Modbus Poll will write a value of zero into this parameter An accel time of zero is unreasonable and may cause a drive fault For the CTD firmware only a ...

Page 233: ...4 OFF2 inactive 1 OFF2 inactive 0 OFF2 active 5 OFF3 inactive 1 OFF3 inactive 0 OFF3 active 6 Switch On inhibited 1 Switch On inhibited 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location REMOT...

Page 234: ...oking at par 6 03 FBA A Transparent Control Word This will be the raw value being sent by the PLC You can verify the current speed reference being used by the drive by looking at par 47 01 Data Storage 1 real32 This parameter will contain the active reference whether it comes from Fieldbus or an analog input ...

Page 235: ... This includes setting the Language Units entering Motor Data and performing an ID Run Once this basic drive setup has been done the following parameters will need to be set Group 76 CTD Motor Control Program parameter PASS CODE 96 02 to 13 to allow access to fieldbus parameters 76 03 Operating Mode EFB EFB embedded fieldbus port aka D2D link Group 74 CTD Motor Control 74 01 Trickle Selection EFB ...

Page 236: ... 7 16 Motor Current 58 111 Data I O 11 1 11 16 DC Bus Voltage 58 112 Data I O 12 1 14 16 Motor Power Last step is to restart the fieldbus interface so the above settings take effect Do this any time you make a change to Group 58 parameters 58 06 Communication Control Refresh settings That should complete the fieldbus setup on the drive If this were a startup in the field next step would be to expl...

Page 237: ... Pay attention to RS 485 signal polarity Generally A is and B is If communication just doesn t work try swapping these lines It s also a good practice to terminate the drive end of the bus by turning ON switch J3 push the red slider to the right Once the hardware is setup we will use a software program called ModbusPoll Some familiarity with this software is assumed You can simply open the three M...

Page 238: ... you are using to connect to the drive If you are using a USB to Serial adapter this will be the COM port assigned to that device The other serial settings with regard to Baud rate number of data bits parity etc are set to match the drive defaults Enter them in exactly You may also need to go into your Device Manager and edit the properties of the USB to Serial converter to match the above setting...

Page 239: ...eed to tell the drive to respond to fieldbus commands DI2 ON This puts the drive in Fieldbus Control Mode EXT2 Control Location Now let s look at the Control Word bit structure These are the bits we will turn on and off to control the drive Control Word Bit Function Decimal number to write into control word to turn this bit ON 0 Trickle Heating 1 1 De Ice Mode 2 2 Start Forward 4 Turning a bit ON ...

Page 240: ...Drive Faulted Bit 7 Drive Warning Bit 9 Drive Keypad in Remote mode Bit Name Value STATE Description 0 Ready to switch on 1 Ready to switch ON 0 Not ready to switch ON 1 Ready run 1 Ready to operate 0 OFF1 active 2 Ready ref 1 Operation enabled 0 Operation inhibited 3 Tripped 1 Fault 0 No fault 4 OFF2 inactive 1 OFF2 inactive 0 OFF2 active 5 OFF3 inactive 1 OFF3 inactive 0 OFF3 active 6 Switch On ...

Page 241: ... the CW being received by the drive by looking at par 58 18 EFB Control Word This will be the raw value being sent by the PLC You can verify the current speed reference in rpm being used by the drive by looking at par 3 09 EFB Reference 1 You can verify the SW being sent by the drive to the PLC by looking at par 58 19 EFB Status Word This value is shown in HEX by default so convert to decimal befo...

Page 242: ...is the top option slot on the drive Adapter can go in any slot 50 02 FBA A Comm Loss Function Warning This setting determines what the drive does when comms are lost 50 03 FBA A Comm Loss Timeout 3sec This time is added to the time in 51 20 before issuing a fault warning 50 04 FBA A ref1 Type Speed 50 08 FBA A Act1 Transparent source Torque 50 09 FBA A SW Transparent Source 6 11 16 Status Word sen...

Page 243: ...rol Word MCW See control word bit description below Speed Reference 1 Scaling is 1 1rpm Reference 2 Not used in ACS880 CTDD 53 01 FBA A Data Out1 Parameter 23 14 16 Accel Time 2 optional These additional data words could be used to write to other parameters within the drive For example writing a value of 300 here would set par 23 12 Accel Time 1 to 30 seconds 53 04 FBA A Data Out1 Up to 10 additio...

Page 244: ...Ethernet IP Setup G 3 3AXD50000011888 3 Click on New Module 4 Select Module Type ETHERNET MODULE ...

Page 245: ... Module User s Manual 3AUA0000093568 section Communication for more information on Input Output Assembly Instances and reference FEIP 21 Ethernet IP User s Manual 3AXD50000158621 6 Enter the following information The example shown is using the B16 Bit Transparent Profile Assembly Instances 112 and 162 The PLC will transmit and receive 13 words of information a Enter the name that will be given to ...

Page 246: ...Ethernet IP Setup G 5 3AXD50000011888 8 The ACS880 CTD Drive is now added to the PLC I O ...

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