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Instruction manual

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REA JET HR

pro

2K / 4K

V 3.5x_001 28.05.2015

3.2 Assembly and installation

Subdirectory

MECHANICAL DATA, ASSEMBLY AND INSTALLATION ..................................................... 23

3.1

Mechanical data ................................................................................................................ 23

3.1.2

Print head ....................................................................................................................... 30

3.1.3

Print head retainer rod .................................................................................................... 32

3.1.4

Parallel program ............................................................................................................. 34

3.1.5

Shaft encoder with integrated cable ............................................................................... 35

3.1.6

Suspended measuring arm for shaft encoder with solid shaft ......................................... 36

3.1.7

HD mount for the shaft encoder with solid shaft ............................................................. 37

3.1.8

Signal lamp with assembly foot and magnetic foot ......................................................... 38

3.1.9

Signal lamp with assembly bracket ................................................................................. 39

3.1.10

I/O connecting element .................................................................................................. 40

3.2

Assembly and installation ................................................................................................ 41

3.2.1

Assembly of the REA JET HR

pro

2K/4K control device ................................................. 42

3.2.2

Assembly of the print heads / print heads ....................................................................... 46

3.2.3

Installation of a shaft encoder ......................................................................................... 89

3.2.4

Installing the signal lamp ................................................................................................ 98

3.2.5

Installation of the I/O connection cable ......................................................................... 100

3.2.6

Installation of the I/O multiplier ..................................................................................... 101

3.2.7

Installation of the shaft encoder multiplier ..................................................................... 103

Содержание JET HR pro 2K

Страница 1: ...Instruction manual Page 1 189 Copyright REA Elektronik REA JET HR V 1 4 01 02 2012 User Manual REA JET HR pro 2K HR pro 4K Version 3 5x_001 Status 28 05 2015...

Страница 2: ...in correct and contain errors REA Elektronik GmbH assumes no responsibility or liability for damages that may result from incorrect information REA Elektronik GmbH constantly endeavors to improve its...

Страница 3: ...knob with touch function B4 S1 Power switch B5 R Reset The device will be restarted B6 T Reset to factory settings B7 5V 24V 30V These LEDs represent the status of the power supply voltages 5V 24V and...

Страница 4: ...11 Declaration of conformity REA JET HRpro 4K 16 1 12 Electrical hazards 17 1 13 Fire and explosion hazards 17 1 14 Hazard through ink 17 1 15 Further hazard sources 19 2 SCOPE OF DELIVERY TRANSPORT A...

Страница 5: ...anual Page 5 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 7 DELIVERY STATUS OF REA JET HR PRO 2K 4K 182 7 1 data backup 182 7 2 Factory settings 182 7 3 Reset 1 183 8 LIST O...

Страница 6: ...grooves This lets REA JET HR pro 2K achieve print heights of up to 25 4 mm and up to 50 8 mm for the REA JET HR pro 4K Compact dimensions Despite the extreme sturdiness of the print head it is still...

Страница 7: ...y The wide range power supply used in the REA JET HR pro 2K 4K control device is equipped for 95V 250V AC and frequencies of 50 60 Hz Therefore only one control device is required for worldwide use wh...

Страница 8: ...injury or property damage Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning This symbol indicates a situation which if not prevented may resul...

Страница 9: ...of operating resources Please observe the respective material safety data sheets legislation standards as well as local regulations Wear eye protection This symbol indicates that appropriate protectiv...

Страница 10: ...estarting in the case of hard wired systems The material safety data sheet for ink can be requested from REA Elektronik GmbH 1 3 Handling Please observe the instruction manual Carefully read the instr...

Страница 11: ...observed 1 4 Responsibilities of the operator The operator is obligated to allow persons to work with the REA JET HR pro 2K 4K and corresponding components that have received instruction in the funda...

Страница 12: ...king the proper functionality of plugs cables housing safety components also retrofitted components The regular inspection of system components in terms of their condition and any foreign objects such...

Страница 13: ...and corresponding components and other material assets The REA JET HR pro 2K 4K marking system is only to be used in line with its intended use to operate it only in safe working condition malfunctio...

Страница 14: ...nt requirements of EU directives They may distribute and use the product throughout the entire EU Machinery Directive REA JET HR pro 2K 4K is not a machine in the sense of the EU Machinery Directive 2...

Страница 15: ...Instruction manual Page 15 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 1 10 Declaration of conformity REA JET HRpro 2K...

Страница 16: ...Instruction manual Page 16 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 1 11 Declaration of conformity REA JET HRpro 4K...

Страница 17: ...safety notes must be observed when working with ink as well as cleaner Certain types of ink may cause irritation to the skin eyes and soft tissue The safety information contained in the material safe...

Страница 18: ...tilated and if in doubt make use of an approved air extraction system Whether or not an extraction system is necessary must be decided on a case by case basis The maximum workplace concentration value...

Страница 19: ...operating resources observe the corresponding material safety data sheets comply with pertinent laws and regulations For further information please contact your company s safety officer The safety of...

Страница 20: ...llowing environmental conditions must be observed during transport Temperature range Hardware components 25 55 C Temperature range ink 5 50 C Moisture 95 without condensation Vibration Acceleration re...

Страница 21: ...uring transport cannot be ruled out If the delivery is damaged Contact the last carrier immediately Keep the packaging for any later inspections by the carrier or for return shipment 2 3 3 Packaging f...

Страница 22: ...sport it in cold environments please wait a while after unpacking before turning the device on This way you avoid any potential damage as a result of the formation of condensation Due to the limited w...

Страница 23: ...rod 32 3 1 4 Parallel program 34 3 1 5 Shaft encoder with integrated cable 35 3 1 6 Suspended measuring arm for shaft encoder with solid shaft 36 3 1 7 HD mount for the shaft encoder with solid shaft...

Страница 24: ...tronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 REA JET HR pro 2K 4K Control devices 3 1 1 1 REA JET HR pro 2K Control device Dimensions for cabinet installation Figure 1 Mechanical data of the REA...

Страница 25: ...ual Page 25 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Dimensions for installation in 19 system Figure 2 Mechanical data of the REA JET HR pro 2K control device installati...

Страница 26: ...2K 4K V 3 5x_001 28 05 2015 Dimensions for use without cabinet When installing the REA JET HRpro without a cabinet a cover sheet incl filter set has to be installed in addition Figure 3 Mechanical dat...

Страница 27: ...onik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 1 2 REA JET HR pro 4K Control device Dimensions for cabinet installation Figure 4 Mechanical data of the REA JET HR pro 4K control device cabinet in...

Страница 28: ...manual Page 28 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 5 Mechanical data of the REA JET HR pro 4K control device installation in 19 system Dimensions for use wit...

Страница 29: ...ik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 When installing the REA JET HRpro without a cabinet a cover sheet incl filter set has to be installed in addition Figure 6 Mechanical data of the REA JET...

Страница 30: ...Instruction manual Page 30 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 2 Print head Figure 7 Mechanical data of a single print head with stripper plate...

Страница 31: ...Instruction manual Page 31 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 8 Mechanical data of a double print head with stripper plate...

Страница 32: ...manual Page 32 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 3 Print head retainer rod Figure 9 Mechanical data of a single print head with stripper plate mounted to a r...

Страница 33: ...Instruction manual Page 33 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 10 Mechanical data of a double print head with stripper plate mounted to a retainer rod...

Страница 34: ...Instruction manual Page 34 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 4 Parallel program Figure 11 Mechanical data of the parallel program...

Страница 35: ...uction manual Page 35 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 5 Shaft encoder with integrated cable Figure 12 Mechanical data of the shaft encoder with integrated c...

Страница 36: ...Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 6 Suspended measuring arm for shaft encoder with solid shaft Figure 13 Mechanical data of the suspended measuring arm for the s...

Страница 37: ...l Page 37 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 7 HD mount for the shaft encoder with solid shaft Figure 14 Mechanical data of the HD mount for the shaft encoder...

Страница 38: ...al Page 38 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 8 Signal lamp with assembly foot and magnetic foot Figure 15 Mechanical data of signal lamp with assembly foot an...

Страница 39: ...nstruction manual Page 39 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 9 Signal lamp with assembly bracket Figure 16 Mechanical data of signal lamp with assembly bracket...

Страница 40: ...Instruction manual Page 40 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 3 1 10 I O connecting element Figure 17 Mechanical data of the I O connecting element...

Страница 41: ...with solid shaft 36 3 1 7 HD mount for the shaft encoder with solid shaft 37 3 1 8 Signal lamp with assembly foot and magnetic foot 38 3 1 9 Signal lamp with assembly bracket 39 3 1 10 I O connecting...

Страница 42: ...must be observed during installation We also recommend observing the following standards guidelines DIN EN 614 Safety of machinery Ergonomic design principles BGI 523 Workers and the workplace formerl...

Страница 43: ...HR pro 2K 4K control device To install in the cabinet on a DIN supporting rail 35mm TS35 use REA JET HR pro top hat rail clips on the REA JET HR pro 4K control device Figure 19 Delivery scope REA JET...

Страница 44: ...on both mounting brackets Figure 21 Scope of delivery of REA JET HR pro mounting brackets for 19 systems 3 2 1 4 Direct assembly of the REA JET HR pro 2K 4K control device By directly screwing the REA...

Страница 45: ...rking system outside of the cabin mount the cover sheet and the filter kit to the control device The filter kit reliably prevents the ingress of dust and soil Figure 25 Delivery scope REA JET HR pro 4...

Страница 46: ...lever the power supply of the print head is automatically deactivated The destruction of the print head electronics is therefore virtually impossible Wear free monitoring has been integrated in the lo...

Страница 47: ...d ensure long service life This is why the product must not have a distance to this stripper plate but can be used for contact based guidance of the product At the same time the use of the stripper pl...

Страница 48: ...ght side By turning the stripping plate by 180 degrees the installation can be easily adapted to an altered product direction Additional guide wheel On the back side of each REA JET HR stripper plate...

Страница 49: ...EA JET HR stripper plates are connected at the side with the print head This prevents any potential damage to products resulting from fastening holes and screws in the front of the stripper plate For...

Страница 50: ...with a view to the nozzle plate Figure 33 Fastening point of the single stripper plate on the print head The stripper plate is screwed at the side The force and form fit assembly is done with two scre...

Страница 51: ...exact positioning of the two offset print heads is done with adjusting pins and the corresponding grooves 1 of the print heads During installation please make sure that the adjusting pins on the righ...

Страница 52: ...stripper plate are at the side The force and form fit assembly is done with two screws 2 one on each side of the housing of the print head On the lid side only the lower fastening hole 3 is used This...

Страница 53: ...r Here the print heads are behind one another This arrangement offers as max print height 12 7 mm of a cartridge with the following advantages For the print of two colored bitmaps or logos e g one car...

Страница 54: ...r plate offset The force and form fit assembly is done with two screws one on each side of the housing of the print head On the lid side only the lower fastening hole is used This screw is only used t...

Страница 55: ...is 87 mm Here this stripper plate is highly suitable for narrow spaces Figure 43 Scope of delivery of the single stripper plate short constructional design 87 mm Figure 44 REA JET HR print head with...

Страница 56: ...in applications that can ensure the precise and fixed guidance of the product to be printed An additional positioning wheel cannot be mounted to this version Figure 45 Scope of delivery of the single...

Страница 57: ...mm Figure 48 Print head with stripper plate for the installation of the positioning wheel In some cases production systems cannot always ensure a clean guidance of the product to be printed This often...

Страница 58: ...veyor belt In this processes the weight of the product and the friction between the product and the transport system must be observed The print head mount must be able to easily accommodate the shifti...

Страница 59: ...ipped with an opening for the product sensor as jet opening Due to the symmetrical design of the stripper plate it can be turned so that the product always passes the product sensor first Figure 50 RE...

Страница 60: ...d lower end in the front area for assembly The delivery includes by default two long M3 x 16mm screws A for fastening to the assembly bracket The long screws are used to fasten the sensor to the assem...

Страница 61: ...and that they are well accessible after installing the print head Screw retainer sheet incl sensor to the print head with the two short screws B Attention Only use the short screws B to fasten the ass...

Страница 62: ...te with shortened inlet and outlet Figure 58 Scope of delivery and photo optical product sensor type 2 laser based reflection light sensor The sensor is equipped with two M3 through hole threads at th...

Страница 63: ...mbly position right or left on the print head the controls display elements of the sensor point upward and that they are well accessible after installing the print head Screw the adapter plate incl se...

Страница 64: ...t resolutions may also be a potential cause of this It is also not suitable for transparent highly glossy of reflective objects Because of its self diagnosis function this sensor is particularly suita...

Страница 65: ...lower degree of sensitivity range in the position max right stop it has the highest degree of sensitivity range This control has a mechanical setting range of approx 280 degrees Switch for output func...

Страница 66: ...until the orange output display is lit Bookmark the position of the control as point I This is generally the min required sensitivity The green operating display must still be lit If it is no longer l...

Страница 67: ...he stripper plate of the print head later If the orange output display is lit and the green display continues to be lit the setting is done If these conditions are not met please repeat steps 2 to 10...

Страница 68: ...lective surfaces Glass objects can also be detected With the integrated background suppression function the low tolerance and hysteresis this sensor can be set with high precision which enables it to...

Страница 69: ...e position max right stop it has the highest scanning range This control has a mechanical setting range of approx 5 rotations Overwinding is not possible as the control skips the stop at the end This...

Страница 70: ...e output display is lit Please note that this is a five speed control The green operating display must still be lit If it is no longer lit please repeat steps 2 to 5 7 Step 6 Remove the product from t...

Страница 71: ...points are important for the proper functionality of the sensor Free opening for the sensor in the stripper plate free from product residues and contamination of kinds Undamaged anodized later for th...

Страница 72: ...cealed or warnings are not visible as a result of the assembly an additional visible warning sticker must be provided When mounting this sensor to the HR print head while using the provided assembly b...

Страница 73: ...user friendly With its cleaning agent resistant stainless steel housing this sensor is particularly useful for the food and pharmaceuticals industry Technical date sensor type 3 No Requirement Functio...

Страница 74: ...tput is active supply voltage is on at the output Parameter display teach display red 3 This red LED shows the different statuses during parameterization Controls Teach button 4 The sensor is programm...

Страница 75: ...each in process for the background is completed 8 Step 7 When the teach in has been completed successfully the red teach in LED turns off and the green operating display is lit 9 Step 8 If the teach i...

Страница 76: ...per plate either cascaded or linear and screw together with the two screws 5 Place the stripper plate 6 from the front onto the screwed on print heads with the two screws 7 Then screw on the positioni...

Страница 77: ...ly of retainer rod to print head 5 054 340 020 Screws for print heads 6 Stripper plate 7 Screws for force fit screw connection of stripper plate with print heads 8 Grub screw to position the stripper...

Страница 78: ...Description 1 054 890 870 SK retainer rod L 300 mm 30 mm for SK HR centering insert 2 054 890 872 SK retainer rod L 600 mm 30 mm for SK HR centering insert Table 8 Delivery variants for print head re...

Страница 79: ...rod with improperly inserted centering element If a retainer rod is not properly connected to a centering element this will lead to damages and recessed in the centering element The centering element...

Страница 80: ...ering element leads to damages on the recessed of the print head Figure 77 Printer head with properly inserted centering element The centering element The centering element can be procured as accessor...

Страница 81: ...th marked adjusting pins Figure 81 Print head with assembled retainer rod on the preferred right side There are two adjusting pins for simple cascading on the right side of the print head on the front...

Страница 82: ...g 6 images show examples of various assembly positions of the retainer rod Figure 82 Installed right toward the rear Figure 83 Installed left toward the rear Figure 84 Installed below toward the rear...

Страница 83: ...re installed on one side of the retainer rod there is a certain torque When assembled this has no effect on the stability of the installation During setup e g with a clamp to be loosened however this...

Страница 84: ...t REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 90 Installation of the group holder for a group with two print heads Figure 91 Views of a group with two print heads and a center mou...

Страница 85: ...in which accurate adhesion is not a priority for cost reasons In all of these cases the best results can be achieved with the REA JET parallelogram and the distance between the stripper plate and the...

Страница 86: ...s When printing from the side the print head generally has to be led pressed to the product Depending on the extent to which the distance as well as it bandwidth has to be evened out and the product s...

Страница 87: ...st Functional direction Print from top When printing from the top relief of the swinging link is achieved by suspending the springs in the position point a b or c The farther away the position point i...

Страница 88: ...Instruction manual Page 88 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 98 Arrangement assembly for printing from the top and with four print heads...

Страница 89: ...s section of a REA JET shaft encoder with solid shaft This design principle clearly shows why such a measuring system can be damaged as a result of improper use excessive force and impact For the inst...

Страница 90: ...structions when installing the encoders offered by REA JET Do not mount the shaft encoder on the circumference of a deviating shaft bend pulley or the bottom side of a conveyor belt The values measure...

Страница 91: ...is 80 C Protection class acc to EN 60529 IP 67 at the shaft inlet IP 65 Table 9 Mechanical limit values of the shaft encoder with solid shaft When an encoder is directly couple to a driven shaft of a...

Страница 92: ...to EN 60529 IP 65 Table 10 Mechanical limit values of the shaft encoder with solid shaft In the case of shaft encoders with hollow shafts special attention must be paid to the accurate installation o...

Страница 93: ...nd with the condition of the product conveyor system REA JET offers three different types of measuring wheels Figure 104 Measuring wheel type I rubber studs Figure 105 Measuring wheel type II aluminum...

Страница 94: ...The housing of the shaft encoder should always be outside this surface Figure 107 Shaft encoder with ground through housing as a result of incorrect assembly The shaft encoder displayed above was moun...

Страница 95: ...a result of the suspended mounting of the measuring arm Load direction The load direction in the drawing on the left is specified with the arrow A Setting the contact pressure There are two ways to s...

Страница 96: ...s particularly suitable for applications in rough operating environments e g in saw mills in chipboard production the construction material industry etc The shaft of the shaft encoder is coupled to th...

Страница 97: ...change of pulse number per mm with 16 teeth with 32 teeth 1 2 65 cams 195mm Halving of pulse number per mm with 32 teeth with 16 teeth 2 1 65 cams 195mm Doubling of pulse number per mm Delivery state...

Страница 98: ...stomer caution should be given when making settings so that the contact pressure is not set too high Due to the construction principle the connection of the swinging link and the counter bearing via t...

Страница 99: ...of the cable is 6 meters The cable is led out downward by means of a screw connection with strain relief With the mounting bracket this type is highly suitable for mounting to walls or constructional...

Страница 100: ...ure 118 Installed in the cabinet Assembly I Insert the holding element with the groove at the upper side into the supporting rail II Then press the connecting element on the lower side against the sup...

Страница 101: ...nst the supporting rail until the mount has snapped into place in the supporting rail Figure 124 Back and front view of the I O multiplier mounted to a 35mm supporting rail 3 2 6 2 Dismounting from a...

Страница 102: ...can now be mounted at the desired space To do so proceed as follows Dimensions of the housing 125 mm x 80 mm x 85 mm length x width x height incl bushing Place two fixing holes or threaded holes at t...

Страница 103: ...nst the supporting rail until the mount has snapped into place in the supporting rail Figure 132 Back and front view of the RE multiplier mounted to a 35mm supporting rail 3 2 7 2 Disassembly of a 35m...

Страница 104: ...now be installed at the desired position To do so proceed as follows Dimensions of the housing 125 mm x 80 mm x 85 mm length x width x height incl bushing Place two fixing holes or threaded holes at...

Страница 105: ...erial connection A6 113 4 2 8 Serial connection A11 113 4 2 8 1 1 Assignment of the serial connection A6 A12 114 4 2 9 Connection for a shaft encoder A7 114 4 2 10 Connection for a shaft encoder A13 1...

Страница 106: ...A Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 139 View of REA JET HR pro 2K with all elements connections Figure 140 View of REA JET HR pro 4K with all elements connections A15 A16 A1...

Страница 107: ...ernal control of the marking system and the display of operating statuses and messages A 9 X11 Print head 1 Connection for the print head 1 The signal of the product sensor connected to the print head...

Страница 108: ...nik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 No connection setup Name of element Function description The signal of the product sensor connected to the print head is also transferred The connections...

Страница 109: ...4 2 1 1 2 Power supply values of the REA JET HR pro control device Marking system REA JET HR pro 2K REA JET HR pro 4K Unit Name Value Value Tension 95 250 95 250 V AC Current at 115V max 1 2 max 2 4...

Страница 110: ...ound bolts on housing front side A2 4 2 3 Ethernet connection A3 Figure 144 Ethernet connection on the front side of the device A3 Always implement the earth conductor in line with applicable regulati...

Страница 111: ...146 View of the integrated socket 4 2 5 Connection for a bulk system A5 Figure 147 Connection for a bulk system on the front side of the device A5 REA JET HR pro has two USB connections to connect US...

Страница 112: ...al power supply 24V DC 7 TxD of bulk interface 8 Mass of the HR internal power supply Mass Table 17 Assignment of the bulk connection A5 Figure 149 View of the soldering side of connector 4 2 6 1 2 El...

Страница 113: ...ion on the front side of the device A6 4 2 8 Serial connection A11 Figure 151 Serial connection on the front side of the device A11 Connection A12 is only available for REA JET HR pro 4K REA JET HR pr...

Страница 114: ...19 Assignment of the serial connection A6 A12 Figure 152 View of the soldering side of connector 4 2 9 Connection for a shaft encoder A7 Figure 153 Connection for the shaft encoder on the front device...

Страница 115: ...A JET HR pro 4K Currently not available 4 2 10 1 1 Assignment of the serial connection A7 A13 Table 20 Assignment of the shaft encoder A7 A13 Pin HR Name Function Value I O 1 Mass of the HR internal p...

Страница 116: ...V in L Input voltage Low Pegel 3 V DC Sensitive V in H Input voltage High Pegel 11 V DC I in max max input current load current 8 mA Phase shift 90 degrees 10 Pulse pause ratio 50 10 R min min pulse...

Страница 117: ...tion A14 is only available for REA JET HR pro 4K The hardware electronic circuit for the digital inputs and outputs of the REA JET HRpro is galvanically separated from the remainder of the control dev...

Страница 118: ...let 10 M A8 Inlet 5 A14 Inlet 11 N UB of the HR internal power supply 24V DC O UB Connection for the HR internal I O circuit 24V DC P A8 Inlet 2 A14 Inlet 8 R A8 Inlet 1 A14 Inlet 7 S Mass connection...

Страница 119: ...t galvanically isolated 1 000 mA Inputs V in L Input voltage Low Pegel 5 V DC V in H Input voltage High Pegel 11 V DC I in max max input voltage per input 4 mA t min min signal power on time 100 s Out...

Страница 120: ...Circuit diagram 4 Functional circuit diagram of the 6 digital outputs without any connected power supply A8 A14 The hardware electronic circuit for the digital inputs and outputs are supplied via the...

Страница 121: ...onnection for print head 2 on the front device side A10 4 2 15 Connection for print head 3 A15 Figure 161 Connection for print head 2 on the front device side A15 Print head 3 is only available for RE...

Страница 122: ...Mass Pen Driver Board Mass G Head_30V Supply voltage Pen Driver Board 30V DC H Head_30V Like contact G 30V DC J NC NC NC K Head_24V Supply voltage Logic product sensor 24V DC L Internal ground Mass l...

Страница 123: ...IN VDE 110 BGV A3 IEC 60664 CENELEC HD 384 The specialist must know all pertinent norms regulations and accident prevention regulations that have to be observed when working with marking systems 4 2 1...

Страница 124: ...of the control device A9 A10 A15 and A16 can each accommodate one print head per connection Figure 166 View of the control device on the print head arrow Figure 167 Scope of delivery print head cable...

Страница 125: ...24 Table 25 Assignment of the print head connection A4 A9 A15 A16 4 2 18 1 2 The REA JET print head cable The data connection between the REA JET HR pro 2K 4K control device and the print heads is a...

Страница 126: ...g Figure 169 View of the lettering of the REA JET print head cable with one of the included cables The REA JET print head cable can be equipped with lettering carriers at both ends In connection with...

Страница 127: ...Contamination message Output of the sensor Is only available when using sensor type 1 High Pegel White pink depends on sensor type 3 Mass for the product sensor GND Blue 4 Product detected Output of...

Страница 128: ...gel 4 V DC very sensitive V in H Input voltage High Pegel 11 V DC I in max Max input current load current for the sensor 2 mA t min min signal power on time 1 s Table 28 Electrical limit values of the...

Страница 129: ...ital inputs of the control device The inlet can be freely selected here As an accessory REA JET offers a cable to connect sensors with standard M12 plug connections This cable is available in various...

Страница 130: ...ing NC 2 housing Shielding Shield NC B Bridge in plug connector Table 29 Assignment of the sensor connection cable Figure 180 View of the soldering side of I O connector A8 Figure 181 View of the clam...

Страница 131: ...83 Dimensions of the RE plug 4 2 19 1 4 Assembly instructions for the shaft encoder plug connection Figure 184 Strip insulation measurements for the shaft encoder plug connection 4 2 19 2 Shaft encode...

Страница 132: ...side of the cable box 4 2 19 2 2 Electrical limit values of the shaft encoder with M23 connector Name Function Value Unit Tolerance V out Power supply of the encoder 10 30 V DC I out max max power co...

Страница 133: ...shaft encoder connection 4 2 19 3 Shaft encoder with integrated cable and plug M12 Figure 188 Shaft encoder with integrated cable and plug M12 4 2 19 3 1 Assignment of the M12 plug Encoder Name Funct...

Страница 134: ...Identical to the description under 4 2 19 2 2 on page 132 4 2 19 4 3 Impulse diagram for the hollow shaft rotary encoder Identical to the description under 4 2 19 2 3 on page 132 4 2 20 Installation o...

Страница 135: ...lor I O Contact cable plug 1 Outlet 3 Black A 4 Outlet 4 Brown C 2 Outlet 2 Red E 3 Outlet 1 Orange G NC Y NC L NC M 5 UB of the HR internal power supply 24V DC Yellow N UB Connection for the HR inter...

Страница 136: ...ut creating an I O file each control device is provided with a default The default outputs are as follows Outlet Function Color of signal lamp 1 Operational Green 2 Malfunction Red 3 Ink message Yello...

Страница 137: ...of the I O plug 4 2 21 1 4 Assembly instructions for the I O plug connection Figure 195 Strip insulation measurements for the I O plug connection 4 2 21 2 The I O connecting element Figure 196 The RE...

Страница 138: ...well as 2 green LED for supply voltage this adapter offers a quick overview of the respective status of the application Integrated fuse for 24V supply voltage Additional protective earth connection f...

Страница 139: ...mass 9 Terminal block for external supply voltage UB and mass connection for the supply of REA JET HR pro 2K 4K internal I O circuit double terminals for simple wiring 10 Terminal block for the volta...

Страница 140: ...UB connections UB connections potential distributor for the inputs and the outputs 4 Connection for the inputs Connection for input 1 6 contacts R P J L M and U 5 Connection for the inputs Connection...

Страница 141: ...d into the spring cage via the separate conductor shaft By removing the tool from the actuation shaft the spring then pulls the conductor against the power rail This connection can be released in the...

Страница 142: ...re color I O Pin I O cable socket A A8 Outlet 3 A14 Outlet 7 black A C A8 Outlet 4 A14 Outlet 8 brown C E A8 Outlet 2 A14 Outlet 6 red E G A8 Outlet 1 A14 Outlet 5 orange G Y A8 Inlet 3 A14 Inlet 9 ye...

Страница 143: ...supply you avoid parasitic voltage only one potential in the installation This achieves a higher degree of operative safety When simultaneously requesting e g the REA JET signal lamp and the coupling...

Страница 144: ...circuit e g by an external source 4 Status LED HR internal power supply green LED to display the voltage of the REA JET HR pro 2K 4K internal power supply 5 I O panel socket 3 I O connection no 3 Sig...

Страница 145: ...Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 The driver of the four REA JET HR pro 2K 4K outputs are shielded by a diode connected in series The diodes are installed on the circ...

Страница 146: ...marked with SPS For UB the contacts O and N as well as for mass the contacts S and T have to be connected bridged In the delivery version of the I O multiplier the bridges only have the needed effect...

Страница 147: ...al to HR pro I O circuit internal open J 4 Signal Tower 1 2 2 3 UB internal to HR I O circuit internal UB internal on contact N open J 12 Signal Tower 1 2 2 3 Mass internal to T Mass internal to HR pr...

Страница 148: ...of the I O multiplier with open housing 4 2 23 RE multiplier Figure 208 Scope of delivery of the I O multiplier 4 2 23 1 Application area of the RE multiplier The RE multiplier provides the signals of...

Страница 149: ...1 Connection for one control device 3 M12 RE panel plug RE output 1 Shaft Encoder Out 3 Connection for one control device 4 Ground bolts M5 Connection for a functional earth 5 M12 RE panel plug RE ou...

Страница 150: ...tiplier contains an own driver amplifier for each connection All signals are buffered A B N A inverted B inverted and N inverted This enables the application of systems that require all signals of an...

Страница 151: ...Instruction manual Page 151 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 5 Operation observe B1 B2 B6 B3 B5 B4 B9 B7 B8...

Страница 152: ...ch function B4 Power switch B5 T button reset factory settings the button has to be kept pressed from the start of the device up to the bleep B6 R button Reset REA JET HRpro is restarted B7 These LEDs...

Страница 153: ...he Basic Display For the sake of clarity figure 211 shows on the left a REA JET HR pro 2K and on the right a REA JET HR pro 4K with print job and ink cartridges as well as an assigned and started prin...

Страница 154: ...jobs are assigned started or stopped Figure 212 Basic display sub menu Start Job activates a print job Once activated the JOB LED is green Print can be initiated by triggering a code Stop Job deactiv...

Страница 155: ...print job is being executed Stop the device and assign the print job again Confirm the following query with Yes Figure 214 Basic display selection print job Current counter selecting this opens the me...

Страница 156: ...system This information facilitates commissioning as well as the search for potential errors Switching between screens is done with the rotary know by pressing and scrolling Figure 216 Info screen No...

Страница 157: ...ob is shown 6 Installation Here the name of the assigned system setting is shown 7 horiz res Here the defined horizontal resolution is shown in dpi 8 Group vert res Here the name of the respective pri...

Страница 158: ...in the current system settings The following modes are available Regular pressure Constant pressure Single pressure 11 Display single pressure For single print the variable objects data of the assigne...

Страница 159: ...e with the respective speed information is shown For internal clock For installed shaft encoder This view also shows the turning direction If the shaft encoder turns in the opposite direction of the s...

Страница 160: ...green bar visualizes the print trigger For high pegel at trigger entry the bar jumps to the upper position 15 I O configuration Shows the names of the assigned I O settings of REA JET HR pro 2K 4K The...

Страница 161: ...IP address of REA JET HR pro 2K 4K is shown 19 Article number Here the article number of REA JET HR pro 2K 4K is shown When contacting the REA JET Service or a REA JET sales partner please always sta...

Страница 162: ...ard to the REA JET HR pro 2K 4K control device Figure 220 Device settings No Name Description 1 This menu item is currently not supported 2 This menu item is currently not supported 3 This menu item i...

Страница 163: ...c and manual assignment of the IP address Checkmarking the field DHCP activates the automatic assignment of the IP address To do so a DHCP server has to be in the network to which the control device s...

Страница 164: ...4 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 The manual entry of the data can take place here with the rotary knob after entry press OK OK element on the right Figure 223...

Страница 165: ...nob and following the menu instructions The update can be performed directly on devices with firmware 1 84 and higher For devices with a lower firmware version an update has to be performed to version...

Страница 166: ...ly remove it once the REA JET HR pro 2K 4K has rebooted completed the boot process Make sure that during the entire update process the power supply of the control device is not interrupted Interruptio...

Страница 167: ...The rotary knob is used to navigate through the language selection The selection is confirmed by pressing the rotary knob The following list shows the currently available user languages The languages...

Страница 168: ...2K 4K The diagnosis menu of the REA JET HR pro 2K 4K provides the current display of the cartridge status The following illustration shows the diagnosis menu of a REA JET HR pro 2K with the current ca...

Страница 169: ...Instruction manual Page 169 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 228 Display print head 2 2 4 5 6 7 8 3...

Страница 170: ...d The calculation is based on the following information currently assigned label set resolution dpi specific drop size value from the chip on the deployed cartridge fill level value from the chip on t...

Страница 171: ...pport display Figure 230 Support menu No Element name Function 1 International REA Partners Here you can find the contact data of your local contact partners REA JET sales partners 2 Archive log files...

Страница 172: ...lorer The file can be found in the Service folder These log files can facilitate the analysis in the event of problems 3 Info In this menu item the data of the individual hardware components of the co...

Страница 173: ...4K V 3 5x_001 28 05 2015 6 ADVANCED COMMISSIONING 172 6 1 System control connection 174 6 2 Operation in an IT network 174 6 2 1 Network integration 174 6 2 2 VNC Server 174 6 2 3 FTP Server 174 6 2...

Страница 174: ...e entered manually If no gateway is used in the network the entry can be omitted here With a point to point connection the control device supports the function Zeroconfig 6 2 2 VNC Server The control...

Страница 175: ...he network and the individual devices must know the IP address of the NTP server If REA JET HR pro 2K 4K DHCP has been set for the assignment of the IP address the control device will ask the DHCP ser...

Страница 176: ...C if it is connected to it via an Ethernet cable To use this function on the respective PC the UPnP user interface has to be enabled To activate UPnP under Windows go to Control Panel under Software t...

Страница 177: ...Figure 232 View of the network environment in the Windows Explorer Note If the system administrator has suppressed or restricted the display of the network environment on the used PC the display of th...

Страница 178: ...he following screen for the selected marking system All important information on the REA JET device in the network can be obtained from this window Figure 234 Property window for the selected marking...

Страница 179: ...A Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 For the sake of clarity the static website is divided into three parts Figure 235 View of the header part of the static website Figure 236 View...

Страница 180: ...Instruction manual Page 180 189 Copyright REA Elektronik REA JET HR pro 2K 4K V 3 5x_001 28 05 2015 Figure 237 View of the footer part of the static website...

Страница 181: ...operators through the use of known programs Internet browser System plant wide set up and administration of marking systems via any standard network The connection to the web server can be established...

Страница 182: ...Open the Explorer with the Windows button E 4 The Explorer opens 5 In the address bar enter and the IP address of the marking system 6 Copy the rea jet directory to a secure location If Windows refuse...

Страница 183: ...les We therefore urgently recommend that you backup any user data before executing this function To reset the device to factory settings deactivate the device and press the black button while the devi...

Страница 184: ...view of the LED control display and locking plate as well as type plates 46 Figure 28 Front side of the REA JET HR stripper plate single 47 Figure 29 Back side of the REA JET HR stripper plate single...

Страница 185: ...ft toward the rear 82 Figure 84 Installed below toward the rear 82 Figure 85 Installed below downward 82 Figure 86 Installed left to the left 82 Figure 87 Installed right to the right 82 Figure 88 Pri...

Страница 186: ...Connection for a bulk system on the front side of the device A5 111 Figure 148 Connection for a bulk system on the front side of the device A11 112 Figure 149 View of the soldering side of connector...

Страница 187: ...nals of the REA JET connection module 140 Figure 199 Actuation of the tension spring connection for the REA JET I O connecting element 141 Figure 200 Scope of delivery of the I O cable 142 Figure 201...

Страница 188: ...window for the selected marking system 178 Figure 235 View of the header part of the static website 179 Figure 236 View of the center part of the static website 179 Figure 237 View of the footer part...

Страница 189: ...D When operational the power LED emits a green light While booting the REA JET HR pro 4K this LED is lit in orange The LED is also green if the display light has been deactivated by the power save mod...

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