GENERAL INFORMATION & ROUTINE MAINTENANCE
Page A-2
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
Wear eye protection when working on
the vehicle. In particular, use care
when working around batteries, or
using solvents or compressed air.
To reduce the possibility of causing an electrical
arc, which could result in a battery explosion, turn
off all electrical loads from the battery before
removing any heavy gauge battery wires.
To prevent the possibility of powertrain failure,
never operate vehicle at full throttle for more than
4 - 5 seconds while vehicle is in a “no load” condi-
tion.
Do not attempt any type of servicing operations before
reading and understanding all notes, cautions and warn-
ings in this manual.
It is in the best interest of both vehicle owner and servic-
ing dealer, to carefully follow the procedures recom-
mended in this manual. Adequate preventative
maintenance, applied at regular intervals, is the best
guarantee for keeping the vehicle both dependable and
economical.
In any product, components will eventually fail to perform
properly as the result of normal use, age, wear or abuse.
It is virtually impossible to anticipate all possible compo-
nent failures or the manner in which each component
may fail.
A vehicle requiring repair indicates the vehicle is no
longer functioning as designed and should be considered
potentially hazardous. Use extreme care when working
on a vehicle. When diagnosing, removing or replacing
any components that are not operating properly, consider
the safety of yourself and those around you, should the
component move unexpectedly.
Some components are heavy, spring loaded, highly cor-
rosive, explosive, may produce amperage or reach high
temperatures. Gasoline, carbon monoxide, battery acid
and hydrogen gas could result in serious bodily injury to
the technician/mechanic and bystanders, if not treated
with the utmost caution. Be careful not to place hands,
face, feet or body in a location that could expose them to
injury, should an unforeseen dangerous situation occur.
Always use the appropriate tools listed in the tool list and
wear approved safety equipment.
Before a new vehicle is put into operation, it is recom-
mended the items shown in the INITIAL SERVICE
CHART be performed (Ref Fig. 2 on page A-2).
TOWING
T h i s v e h i c l e i s n o t
designed to be towed.
It is recommended that the vehicle be moved by placing
the entire vehicle on a trailer, flatbed truck or other suit-
able transport.
JUMP STARTING
To reduce possibility of
severe personal injury or
death resulting from a
battery explosion, follow jump starting instructions
explicitly.
To reduce possibility of permanent
damage to battery, promptly charge a
discharged battery.
Turn key switch to OFF. Apply parking brake. Place
direction selector in neutral position.
Attach one end of red positive cable to positive post of
weak battery and other end to positive post of strong bat-
tery (Ref Fig. 3 on page A-3). Attach one end of black
negative cable to negative post of strong battery and
other end to the front frame receiver of the vehicle to be
started.
Start vehicle as usual. Once started, disconnect cables in
reverse order and charge the battery as soon as possi-
ble.
Fig. 2 Initial Service Chart
ITEM SERVICE
OPERATION
Battery Charge
battery
Seats
Remove protective plastic covering
Brakes Check operation and adjust if necessary
Check hydraulic brake fluid level
Establish new vehicle braking distance
Tires Check
pressure
Fuel
Fill tank with correct fuel
Engine Check oil level (Initial change after 5 - 8 hours)
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Содержание ST 4X4
Страница 6: ...Page iv Repair and Service Manual TABLE OF CONTENTS Notes...
Страница 10: ...Repair and Service Manual SAFETY INFORMATION Page viii Notes...
Страница 12: ...GENERAL INFORMATION ROUTINE MAINTENANCE Page A ii Repair and Service Manual Notes...
Страница 24: ...SAFETY Page B ii Repair and Service Manual Notes...
Страница 34: ...BODY AND TRUCKBED Page C ii Repair and Service Manual Notes...
Страница 50: ...BRAKES Page D ii Repair and Service Manual Notes...
Страница 68: ...CONTINUOUSLY VARIABLE TRANSMISSION CVT Page E ii Repair and Service Manual Notes...
Страница 74: ...DIRECTION AND DRIVE SELECTOR Page F ii Repair and Service Manual Notes...
Страница 80: ...ELECTRICAL Page G ii Repair and Service Manual Notes...
Страница 114: ...FRONT SUSPENSION AND STEERING Page J ii Repair and Service Manual Notes...
Страница 128: ...FUEL SYSTEM Page K ii Repair and Service Manual Notes...
Страница 136: ...PAINT Page L ii Repair and Service Manual Notes...
Страница 142: ...REAR AXLE AND SUSPENSION Page M ii Repair and Service Manual Notes...
Страница 152: ...SPEED CONTROL Page N ii Repair and Service Manual Notes...
Страница 160: ...TROUBLESHOOTING Page P ii Repair and Service Manual Notes...
Страница 168: ...WHEELS AND TIRES Page R ii Repair and Service Manual Notes...
Страница 174: ...GENERAL SPECIFICATIONS Page S ii Repair and Service Manual Notes...
Страница 180: ...LIMITED WARRANTY Page T ii Repair and Service Manual Notes...
Страница 182: ...Page T 2 Repair and Service Manual LIMITED WARRANTY Notes...