Club Car Pioneer 900, Руководство по техническому обслуживанию

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FE350 ENGINE Cylinder Block
Page 13-30 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
13
Connecting Rod Inspection, Continued:
5. Using a telescoping gauge or an inside micrometer, measure the inside diameter of the large bore at
several points along its length (Figure 13-58, Page 13-29).
6. If the inside diameter exceeds 1.479 inches (37.567 mm), replace the connecting rod. See following NOTE.
NOTE: If the connecting rod is bent or twisted, it must be replaced.
The connecting rod and cap must stay together as a set. Do not mix with parts from any other engine.
CYLINDER BLOCK
Read DANGER and WARNING on page 13-1.
While the engine is disassembled, inspect the cylinder block for cracks, stripped bolt holes, broken fins, or
cylinder wall scoring. Repair or replace as necessary.
1. Use an inside micrometer or telescoping gauge, together with a micrometer, to measure the cylinder bore.
2. Make the first measurement parallel with the crankshaft and the second at right angles to the crank-
shaft at three different locations in the bore. The first measurement location is 0.4 inch (10 mm) from
the top of the cylinder. The second location is in the center or 2.4 inches (60 mm) from the top, and the
third location is 0.3 inch (8 mm) from the bottom of the cylinder or bottom of ring travel. See locations 1,
2, and 3 (Figure 13-59, Page 13-30).
• The standard bore diameter is 3.2669 - 3.2677 inches (82.980 - 83.000 mm).
• The maximum cylinder bore diameter wear limit is 3.2703 inches (83.067 mm).
• The maximum acceptable out of round cylinder bore is 0.0022 inch (0.056 mm).
3. If the cylinder bore is not within these measurements, the cylinder bore will need to be resized.
To Resize Bore to Next Oversize
Always resize the bore to exactly 0.020 inches (0.50 mm) over standard size.
1. The bore size 0.020 inches over standard size is 3.2858 - 3.2866 inches (83.460 - 83.480 mm). See
Specifications for Resizing Cylinder Bore on page 13-51.
Figure 13-59 Measure Cylinder Bore Figure 13-60 Hone Cylinder
3
1
3
2
Measure each
bore in 2 places
90
°
apart.
1
2
3
HONING
TOOL