Club Car 1996 DS Golf Car Gasoline, Руководство по обслуживанию

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Page 6-27
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REMOVING THE ACCELERATOR PEDAL ASSEMBLY
DS PowerDrive System 48 Vehicles and DS PowerDrive Plus Vehicles (Serial Number
A9529 445799 and Later)
1. Make sure the key switch is off and that the Forward and Reverse Switch is in neutral, then disconnect
the batteries as shown (Figure 22-6, Page 22-5). See CAUTION below.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack.
Place jackstands under the front cross tube of the vehicle frame and lower the vehicle onto the jack-
stands. See WARNING below
.
3. Remove the two hex head screws (20) attaching the potentiometer housing cover (Figure 6-31, Page
6-21) to the potentiometer and remove the cover.
4. Remove the bolt (9), washer (8), and lock nut (11) from the spring retainer (12) with the pivot support
bearing (10) (Figure 6-35, Page 6-22).
5. Remove the hex head cap screw (4), two flat washers (5), and lock nut (7) from the accelerator pedal
and pivot rod assembly (6) (Figure 6-35, Page 6-22).
6. Remove the bolt (9), flat washer (8), and captured lock nut (11) from the actuator lever (17) and pivot
rod assembly (Figure 6-35, Page 6-22).
7. Remove the brake ratchet retaining nut (24) from the pivot rod assembly (6) (Figure 6-35, Page 6-22).
8. Disconnect the spring retainer (12) from the accelerator pivot rod assembly (6) (Figure 6-35, Page 6-
22).
9. Remove the crescent retaining ring (16) from the accelerator pivot rod (Figure 6-35, Page 6-22).
10. Depress the brake pedal slightly and then slide the park brake ratchet (25) toward the end of the accel-
erator pivot rod (Figure 6-35, Page 6-22). Rotate the ratchet towards the rear of the vehicle and
remove it from the pivot rod.
11. Hold the actuator lever (17) and accelerator pedal (1) in place and remove the accelerator pivot rod and
plastic washer (18) (Figure 6-35, Page 6-22).
12. Pull the accelerator pedal (1) (Figure 6-35, Page 6-22) out of the vehicle from the top side of the floor-
board.
13. Remove the four hex head cap screws (23), flat washers (8), and lock nuts (11) attaching the accelera-
tor pivot rod support (22) and potentiometer assembly (21) to the vehicle frame (Figure 6-35, Page 6-
22), and remove the pivot rod support and the potentiometer assembly.
• DISCHARGE CONTROLLER ON POWERDRIVE SYSTEM 48 VEHICLES PER INSTRUCTIONS IN
WARNING ON PAGE 6-1.
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES AND
CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A SUITABLE LIFTING DEVICE
(CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LBS. (454 KG.) MINIMUM LIFTING
CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN RAISED POSITION. ALWAYS
USE APPROVED JACKSTANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE.
CAUTION
WARNING