Club Car 1996 DS Golf Car Gasoline, Руководство по обслуживанию

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Page 6-20
6
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Adjust the Actuator Lever - PowerDrive System 48 and PowerDrive Plus Vehicles, Continued:
4.1.4. Connect the green/white wire from the potentiometer housing to the green lead from the
Calibration Test Module (Figure 6-29).
4.1.5. If it is not already disconnected, disconnect the 6 gauge red wire from the positive (+) post
of battery No. 6. Connect the Calibration Test Module’s alligator clip to the end of the 6
gauge red wire.
4.2. Reposition and clamp the Accelerator Pedal Adjustment tool on the accelerator pedal with the
end marked micro break point toward the floorboard, then depress the pedal until the end of the
tool rests against the floorboard (pedal height should be 4-5/8"). Use a rubber strap to hold the
pedal in depressed position and proceed to step 4.3. (Figure 6-30)
4.3. Use a 1/4” socket or nut driver to remove two screws (20) and detach the potentiometer housing
cover (Figure 6-31).
FIGURE 6-28 FIGURE 6-29
FIGURE 6-30
Club Car
R
CALIBRATION & TEST MODULE
INSTRUCTIONS
SPEED CONTROL
PEDAL CIRCUIT
TEST
POT CALIBRATION: SET MODE SWITCH TO "POT".
CHECK INTERNAL 4.30
±
.03 VOLT SIGNAL BY PRESSING "TEST" BUTTON.
CONNECT TEST SOCKET TO POT PLUG, CONNECT GREEN LEAD TO GREEN/
WHITE POT LIMIT SWITCH LEAD, CONNECT BLUE LEAD TO BATTERY
POSITIVE. ILLUMINATION OF THE L.E.D. INDICATES A CLOSED
PEDAL LIMIT SWITCH, READ THE POTENTIOMETER SET VOLTAGE FROM THE
L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE.
SET POWER SWITCH
TO "ON".
SPEED SENSOR TEST: SET MODE SWITCH TO "SSAM", CONNECT TEST
SOCKET TO MOTOR SPEED SENSOR PLUG, ROTATE MOTOR. L.E.D. SHOULD
PULSE ON AND OFF INDICATING SPEED SENSOR IS FUNCTIONAL.
SEE OPERATING INSTRUCTIONS FOR MORE DETAIL
POWER
ON
OFF
MODE
SSAM
POT
L.C.D. DISPLAY
WINDOW
UPPER CALIBRATION SCREW
LOWER CALIBRATION SCREW
ALLIGATOR CLIP
(NO. 18 WHITE WIRE)
3-WIRE PLUG
MALE TERMINAL
(NO. 18 GREEN WIRE)
(CALIBRATION SCREWS
ARE UNDER DECAL AT
TARGET POINTS)
L.E.D.
DISPLAY
TEST
BUTTON
WIRE HARNESS TO
THE F&R SWITCH
3-WIRE CONNECTOR
TO POTENTIOMETER
GREEN/WHITE WIRE
FROM POTENTIOMETER
;;;
;;;
yyy
yyy ; y
PARK
STOP
GO
4 5/8" 3/32"
+
MICRO BREAK POINT
REPOSITION ACCELERATOR
PEDAL ADJUSTMENT TOOL SO THAT
"MICRO BREAK POINT" IS TOWARD
FLOORBOARD. DEPRESS THE
ACCELERATOR PEDAL UNTIL A
PEDAL HEIGHT OF 4 5/8" PLUS OR
MINUS 3/32" IS REACHED
READS MICRO
BREAK POINT
USE A RUBBER STRAP
TO HOLD PEDAL IN
DEPRESSED POSITION
; y
PARK
GO
; y
STOP
MICRO BREAK POINT