Club Car 1996 DS Golf Car Gasoline, Руководство по обслуживанию

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Page 14-13
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14
Accelerator Cable Removal
1. Remove the seat from the vehicle.
2. Remove the electrical box cover and loosen the cable housing retaining nuts (See Figure 14-9).
3. Disconnect the cable (1) (Figure 14-11) from the cam in the electrical box (See Figure 14-9).
4. Remove the “E” ring (7) on the spring end of the cable at the accelerator cable bracket (5) (Figure 14-
11). Pull the cable housing out of the bracket.
5. Disconnect the spring (16) from the engine governor arm by rotating it counterclockwise one-half turn.
Remove the cable assembly from the vehicle (Figure 14-11).
Accelerator Cable Installation
1. Connect the cable to the cam in the electrical box.
2. Insert the cable housing into the mounting slot in the wall of the electrical box, with approximately the
same number of threads visible between the jam nuts as are visible from the nut inside the box to the
end of the cable housing (Figure 14-9, Page 14-10). Tighten the nuts finger tight.
3. Connect the spring (16) to the engine governor arm (Figure 14-11).
4. Install the cable in the accelerator cable bracket and secure it with the “E” ring (7) (Figure 14-11).
5. Install the cable dust shield on the spring end of the cable conduit (Figure 14-11).
6. Before tightening the cable housing retaining nuts, make sure the governed speed adjustment is cor-
rect. See Engine RPM Adjustment on Page 14-14.
7. Install the electrical box cover.
• TURN KEY SWITCH OFF, PLACE FORWARD AND REVERSE LEVER IN THE NEUTRAL POSI-
TION, AND REMOVE KEY BEFORE SERVICING THE VEHICLE.
• MOVING PARTS! - DO NOT ATTEMPT TO SERVICE THE VEHICLE WHILE IT IS RUNNING.
• ALWAYS USE INSULATED TOOLS WHEN WORKING NEAR BATTERIES OR ELECTRICAL CON-
NECTIONS.
• FRAME GROUND - DO NOT ALLOW WRENCH OR OTHER METAL OBJECTS TO CONTACT
FRAME WHEN DISCONNECTING BATTERY CABLES OR OTHER ELECTRICAL WIRING. NEVER
ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, INNER FRAME, OR
OTHER METAL COMPONENT.
• TO AVOID UNINTENTIONAL STARTING OF THE VEHICLE, ALWAYS BEFORE SERVICING:
- DISCONNECT BATTERY CABLES, NEGATIVE (-) FIRST.
- DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG.
BECAUSE THE ENGINE MUST BE RUN TO CONDUCT TESTS AND MAKE ADJUSTMENTS, THE
FOLLOWING SAFETY PROCEDURES MUST BE STRICTLY FOLLOWED. FAILURE TO DO SO
COULD RESULT IN DAMAGE TO THE VEHICLE OR PERSONAL INJURY.
• ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THIS VEHICLE. ANYONE DOING
EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE CORRECT PROCEDURES AND
HEED THE WARNINGS IN THIS AND ALL APPLICABLE PUBLICATIONS.
• ALWAYS WEAR APPROVED EYE PROTECTION WHEN SERVICING THIS VEHICLE.
• CHOCK BOTH THE FRONT AND REAR WHEELS TO PREVENT VEHICLE MOVEMENT.
• HOT!! AVOID TOUCHING THE ENGINE AND EXHAUST WHEN WORKING ON THE VEHICLE. A
HOT ENGINE OR EXHAUST CAN CAUSE SEVERE BURNS.
• MOVING PARTS! KEEP HANDS, CLOTHING, AND ALL OTHER OBJECTS AWAY FROM MOVING
PARTS. DO NOT WEAR JEWELRY OR LOOSE CLOTHING.
WARNING
WARNING