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Dirt
Clean the engine thoroughly before servicing it.
Tightening Sequence
Where there is a tightening sequence indicated in this Service Manual, the bolts, nuts, or screws must be
tightened in the order and by the method indicated. When installing a part that is secured with several bolts,
nuts, or screws, they should all be snug fit first, then tightened to specified torque in the proper sequence.
This is to avoid distortion of the part and/or causing gas or oil leakage. Conversely, when loosening the bolts,
nuts or screws, loosen all of them about a quarter of a turn and then remove them.
Torque
The torque values given in this Service Manual should always be adhered to. Either too little or too much
torque may lead to serious damage. Use a good quality, reliable torque wrench.
Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems
especially difficult to remove or install, stop and determine what may be causing the problem. Whenever tap-
ping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for screws (partic-
ularly for the removal of screws held by a locking agent) in order to avoid damaging the heads.
Lubricant
Some oils and greases in particular should be used only in certain applications and may be harmful if used in
an application for which they are not intended.
Lubrication
Engine wear is generally at its maximum while the engine is warming up and before all the rubbing surfaces
have an adequate lubricative film. During assembly, oil or grease (whichever is more suitable) should be
applied to any rubbing surface which has lost its lubricative film. Old grease and dirty oil should be removed.
Deteriorated grease has lost its lubricative quality and may contain abrasive foreign particles.
Press
A part installed using a press or driver, such as a seal, should first be coated with oil on its outer or inner cir-
cumference (contact surface) so that it will go into place smoothly.
Oil Seal, Grease Seal
Replace with new ones any oil or grease seals that were removed, as removal generally damages seals. To
avoid damaging the seal lips, a seal guide is required for installing certain oil or grease seals. Before a shaft
passes through a seal, apply a small amount of lubricant, preferably high temperature grease, to the lip to
reduce rubber-to-metal friction.
Gasket, O-Ring
When in doubt as to the condition of a gasket or O-Ring, replace it with a new one. To avoid leaks, the mating
surface around the gasket or O-Rings should be free of foreign matter and perfectly smooth.
• BEFORE REMOVAL AND DISASSEMBLY, CLEAN THE ENGINE. ANY DIRT ENTERING THE
ENGINE, CARBURETOR, OR OTHER PARTS WILL WORK AS AN ABRASIVE AND SHORTEN
THE LIFE OF THE ENGINE. FOR THE SAME REASON, BEFORE INSTALLING A NEW PART,
CLEAN OFF ANY DUST OR METAL FILINGS.
WARNING
Содержание 1996 DS Golf Car Gasoline
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