Page 18-3
G
18
MONO-LEAF SPRINGS
REMOVING THE MONO-LEAF SPRINGS
1. Place chocks at the front wheels and lift the rear of the vehicle with a chain hoist or floor jack. Position
jackstands under the frame cross-member between the spring mount and the side stringer, just forward
of each rear wheel. Lower the vehicle to let the jackstands support the vehicle (Figure 18-2). See
WARNING below.
2. Place jackstands under both ends of the inner frame to the rear of the inner frame cross brace as
shown (Figure 18-3).
3. Remove the tire and wheel assembly on the side from which the spring is to be removed.
4. Remove the bolt (13) and nut (2) from the lower rear spring shackle (1) (Figure 18-1, Page 18-2).
5. Remove the cotter pin (1) and the clevis pin (2) at the brake lever and brake cable connection and pull
the clevis (4) away from the lever (Figure 18-4, Page 18-4).
6. Remove the upper nut (5), cup washer and rubber bushing (7) from the shock absorber (Figure 18-1,
Page 18-2).
7. Remove the nuts (12) and lock washers (11) attaching the U-bolt (9) to the retainer plate on the inner-
frame (Figure 18-1, Page 18-2).
8. Remove the nut (2) and bolt (13) attaching the front of the spring to the vehicle frame (Figure 18-1,
Page 18-2).
9. Position a small pry bar under the brake cluster with its tip resting on the spring retainer plate. Lift on
the pry bar to raise the axle tube off of the spring (Figure 18-5, Page 18-4).
10. While holding the axle tube up, remove the spring.
11. Inspect the bushings (4) and spacers (3) in the spring eyes and replace them if they are worn or dam-
aged (Figure 18-1, Page 18-2).
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES AND
CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A SUITABLE LIFTING DEVICE
(CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LBS. (454 KG.) MINIMUM LIFTING
CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN RAISED POSITION. ALWAYS
USE APPROVED JACKSTANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE.
FIGURE 18-2
FIGURE 18-3
WARNING
SIDE VIEW
Содержание 1996 DS Golf Car Gasoline
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