Club Car 1996 DS Golf Car Gasoline, Руководство по обслуживанию

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Page 13-43
G
13
5. Put the piston/connecting rod into the cylinder bore with the lettering MADE IN JAPAN on the con-
necting rod oriented toward the clutch side of the engine (Figure 13-92). Position piston ring gaps so
that they are oriented toward the corresponding letters in: (A) Top Ring Gap, (B) Second Ring Gap,
(C) Upper Side Rail Gap installed in the lowest ring groove, (D) Lower Side Rail Gap installed in the
lowest ring groove. Compress the rings on the piston and finish sliding the piston into the cylinder
(Figure 13-93).
6. Tighten the two connecting rod bolts to 16.5 ft.lbs. (23 N-m).
CRANKSHAFT AXIAL PLAY ADJUSTMENT
1. With the gasket installed on the crankcase, measure from the gasket surface (1) to the helical gear sur-
face (2). Record measurement (A) (Figure 13-94).
2. Measure from the crankcase cover (3) mounting face to the crankshaft bearing inner end (4). Record
measurement (B) (Figure 13-94).
3. Locate the measurements on the Crankshaft Shim Table. Follow lines to where the recorded measure-
ments intersect (Figure 13-96, Page 13-44).
4. Choose the next smaller shim from the table. Example: Measurement A is 15.87 mm and B is 17.66
mm. The correct crankshaft shim (5) is 1.53 mm.
5. Install the shim (5) on the crankshaft (6) (Figure 13-95).
• THE LETTER R MARKED ON THE TOP TWO PISTON RINGS SHOULD BE FACING UP WHEN
THE RINGS ARE INSTALLED.
• INSTALL THE CHROME EDGED RING INTO THE TOP RING GROOVE.
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DO NOT ATTEMPT TO SERVICE HOT ENGINE OR EXHAUST.
- DISCONNECT BATTERY AS SHOWN IN FIGURE 12-1, PAGE 12-2.
- REMOVE SPARK PLUG WIRE.
• BEFORE REMOVAL AND DISASSEMBLY, CLEAN THE ENGINE.
• SEE SAFETY WARNINGS, PAGE 13-1.
FIGURE 13-94 FIGURE 13-95
NOTE
WARNING
A
B
1
3
2
4
5
6