Club Car 1996 DS Golf Car Gasoline, Руководство по обслуживанию

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Page 13-34
13
G
Oil Pressure Relief Valve Installation
1. Installation is the reverse of removal.
CRANKSHAFT AND BALANCER
Removal
1. Remove the four nuts and pull out the balancer guide pin (1) and the O-Ring (Figure 13-69, Page 13-
33).
2. Pull out the crankshaft and the balancer together as an assembly (Figure 13-70).
Crankshaft and Balancer Disassembly
1. Slide the spacer (2) and the link rod (3) off the flywheel end of the crankshaft. Remove the balancer
from the remaining link rod (Figure 13-70).
2. Place the gear yoke (CLUB CAR Part Number 1016418) under the spur gear with the small end of the
connecting rod opposite the crankpin (Figure 13-71).
3. Position the gear yoke with the side blocks positioned as close to the crankshaft as possible as shown
(Figure 13-71).
4. Using a press, push on the end of the crankshaft to pull the spur gear and the helical gear off of the
crankshaft (Figure 13-72). See WARNING below and at top of page 35.
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DO NOT ATTEMPT TO SERVICE HOT ENGINE OR EXHAUST.
- DISCONNECT BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
- REMOVE SPARK PLUG WIRE.
• BEFORE REMOVAL AND DISASSEMBLY, CLEAN THE ENGINE.
• SEE SAFETY WARNINGS, PAGE 13-1.
FIGURE 13-70
• SUPPORT THE CRANKSHAFT WHILE PRESSING. THIS WILL PREVENT THE CRANKSHAFT
FROM DROPPING TO THE FLOOR AFTER THE GEAR HAS BEEN REMOVED.
WARNING
2
3
WARNING