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Vari Lite VL6 Series, Service Manual

The Vari Lite VL6 Series is a cutting-edge lighting fixture that delivers exceptional performance. To ensure proper maintenance and operation, users can easily access the comprehensive service manual by visiting our website. Download this manual for free to optimize your experience with the VL6 Series at manualshive.com.

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NO.

PART NO.

QTY

DESCRIPTION

1

10.9638.0033

1 EA

CASTING,FRONT,VL6 

2

10.9638.0062

2 EA

SHAFT,LENS BARREL,VL6 

3

10.9638.0093

2 EA

PANEL,VENT COVER,VL6 

4

10.9638.0094

2 EA

FILTER,AIR,FRONT CASTING,VL6 

5

22.9638.0120

1 EA

BRACKET ASSY, QUARTER TURN 

6a

22.9638.0081

1 EA

ASSY, NARROW ANGLE LENS

6b

22.9638.0208

1 EA

ASSY, MEDIUM ANGLE LENS 

6c

22.9638.0167

1 EA

ASSY, WIDE ANGLE LENS

7

24.9638.0070

1 EA

PCB ASSY,YOKE TERMINATION,YTB6 

8

44.9638.0001

1 EA

MOTOR,STEPPER,VL6,HSI 36341 

9

52.6396.2604

1 EA

RECEPT,MTA100,W/TAB,BLU,4POS,26AWG 

10

52.6424.0004

1 EA

COVER, STRAIN RELIEF/4POS MTA 

11

53.2200.0006

2 EA

NUT, 6-32 KEPS SS 

12

53.2202.0004

1 EA

NUT, 4-40 HEX SS NYLON INSERT 

13

53.5504.0250

2 EA

SCREW, 4-40x1/4"PPSS 2.00

14

53.5636.0625

2 EA

SCREW, 6-32 X 5/8" PFSS BLK

15

53.6525.0003

4 EA

SCREW, 6-32 X 5/16" PPZ THRD CUT TY F 

16

53.6534.0004

2 EA

RIVET,POP,STEEL,3/32OD X 3/16 GRIP L 

17

53.6596.0001

4 EA

SCREW, 4-40 X 5/16" PPZ 

18

54.2007.0001

2 EA

RETAINING RING, EXTERNAL 1/4"SHAFT DIA.(used only 
with wide angle lens assembly)

19

55.6677.0014

1 EA

WASHER .312OD .125ID .040THK FLAT

20

55.2233.0001

1 EA

RECEPTACLE, 1/4 TURN (VL4) 

21

55.6512.0004

4 EA

WASHER, #4 SPLIT LOCK SS 

22

55.6537.0001

2 EA

WASHER, LOCK #4 INTERNAL TOOTH 

23

55.3301.0004

2 EA

WASHER, FLAT #4

Summary of Contents for VL6 Series

Page 1: ...CONFIDENTIAL This technical manual is confidential property of Vari Lite Inc 6HUYLFH 0DQXDO 9 9 6SRW XPLQDLUH XJ The Automated Lighting Company ...

Page 2: ...ts No 683 695 673 172 667 109 657 152 652 409 649 264 637 343 618 559 586 095 582 305 580 213 576 400 575 271 571 135 546 433 Australia Design Reg No 128 796 128 795 127 644 126 781 Canada Patents No 2 076 171 2 075 268 2 070 670 2 065 774 2 050 375 2 006 314 1 293 989 1 292 379 1 284 794 1 276 607 1 270 675 1 259 058 1 181 795 Canada Design Reg No 78 662 75 750 73 695 72 772 Europe Patents No 0 5...

Page 3: ...duct meets UL1573 and CSA C22 2 No 166 1983 requirements for stage and studio lighting equipment Declaration of Conformity We declare under our sole responsibility that this product complies with the relevant clauses of the following standards and harmonized documents EN 60589 1 1997 Luminaire Safety Standard General Requirements EN 60598 2 17 1989 Specification for luminaires for stage lighting e...

Page 4: ...s 200 300 luminaires are designed for dry locations only Exposure to rain or moisture may damage luminaire 2 Disconnect power before servicing any VARI LITE equipment 3 Servicing to be performed by qualified personnel only 4 Power distribution equipment is designated as Class 1 equipment Connection to mains power must be done using a five wire method Line 1 Line 2 Line 3 Neutral and Ground All pow...

Page 5: ...CONFIDENTIAL 02 9638 0010 23 Aug 99 9 9 6SRW XPLQDLUH 6HUYLFH 0DQXDO Revision History Page Number Change Number Title Page thru xii 1 thru 236 Version Date BASIC 17 Dec 96 REV A 05 Aug 98 REV B 20 Aug 99 ...

Page 6: ...mponents 26 Internal Yoke Components 27 Dimensions and Clearances 28 Dimensions 28 Hanging Clearances 29 Floor Mount Clearances 30 Specifications 31 Technical 31 Programmable Functions 32 Principles of Operation 33 Standard Operation Overview 33 VL6 Lamp Control PCB 33 Internal Block Diagrams 34 VL6 Power and Data Flow 34 Series 300 VL Comm System Diagram 35 DMX Control Overview 36 DMX Operating S...

Page 7: ...5 Using Smart Repeater Test Software 65 VL5 Test Codes and Parameters 66 Troubleshooting 67 Troubleshooting Chart 67 Troubleshooting Procedures 68 No Luminaire Calibration 68 Luminaire Will Not Come On Line 69 Lamp Will Not Start No Intensity 70 No Tilt Response 71 Jerky or Dragging Tilt Movement 71 No Pan Response 71 Jerky or Dragging Pan Movement 72 No Color Control 72 No Gobo Control 73 No Beam...

Page 8: ...Fuse Replacement 116 LCB EPROM Replacement 117 Input Cable Replacement 118 Input Cable Connector Replacement 121 Input Cable Connector Pin Replacement 122 Yoke Cable Replacement 123 Miscellaneous 124 Pan Tilt Belt Tension Adjustment 124 Color Gobo Wheel Calibration Shop Only 125 Narrow Lens Dust Prevention 128 Where To Use Loctite Products 130 Chapter 4 Illustrated Parts Breakdown VL6 Drawing Tree...

Page 9: ...el Group 1 Lens Assembly 184 VL6B Sub Barrel Group 2 Lens Assembly 185 VL6B Sub Barrel Group 3 Lens Assembly 186 VL6B Zoom Optics Motor Assembly 187 VL6 Yoke Termination PCB Assembly YTB6 188 VL6B Yoke Termination PCB Assembly 189 Yoke Cable Assembly 190 VL6B Sensor PCB Assembly 191 VL6B Rotating Gobo Assembly 192 VL6 Yoke Assembly 195 VL6B Yoke Assembly 199 Pan Tilt Mechanism Assembly 202 VL5 VL6...

Page 10: ...le WH1 Connects to LCB STEP 4 228 4 Pos Blue MTA100 Receptacle WH2 Connects to LCB STEP 5 229 2 Pos Red MTA100 Receptacle Power Connects to LCB POWER 229 VL6 Pan Cable 25 9643 0018 230 2 Pos Red MTA100 Receptacle To LCB 230 5 Pos Red MTA100 Receptacle To LCB 230 2 Pos Red MTA156 Receptacle To PTM Motor 230 5 Pos Red MTA100 Receptacle To Encoder 230 VL6 Tilt Cable 25 9643 0017 231 2 Pos Red MTA100 ...

Page 11: ... Row Dallas Texas 75247 COMPANY Vari Lite International USA FAX NO 214 630 5867 RE Comments to VL6 VL6B Spot Luminaire Service Manual 02 9638 0010 FROM DATE PAGE 1 OF Copy or tear this page from manual complete and fax or mail to Product Support Department Comments FAX The Automated Lighting Company ...

Page 12: ...XII 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 13: ... specific information regarding description and installation of the VL6 spot luminaire It provides test fault isolation and repair procedures for the purpose of general service and repair of the luminaire The manual is intended for use by Vari Lite personnel and by Vari Lite s customers clients The following equipment item is covered in this manual Equipment Description Part Number VL6 Spot Lumina...

Page 14: ...e appropriate equipment manuals as those manuals are revised Bulletins are categorized by assembly or subassembly and identified by a number such as VL6 005 VL6 luminaire Technical Bulletin number 5 Technical notices are also issued from the Dallas Texas USA office They are non procedural documents that contain information regarding product support issues current equipment problems software bugs a...

Page 15: ...d training working from a Vari Lite repair depot Note Vari Lite Training Department does not grant technical certification Fault Isolation The fault isolation troubleshooting section of the manual provides a logical path of fault isolation and repair designed to return the equipment to proper operation The fault isolation procedures for the equipment end item have been broken into two categories w...

Page 16: ... the envelope that have remained cool As a result the lamp blackens prematurely If system will be unattended for more than two hours lamps should be doused Standby mode should not be used for more than two hours If an arc luminaire is struck the luminaire should be maintained in a hori zontal position when not in use All arc luminaire heads should be tilted horizontal before starting lamps Lamps g...

Page 17: ...ld be observed when servicing All parts in the following VARI LITE part number groups should be con sidered ESD sensitive 23 Electrical assemblies 24 Printed circuit board assemblies 80 Transistors 81 Thyristors 82 Diodes 83 IC s linear 84 IC s digital 85 IC s interface 86 Optoelectronic devices 87 Firmware 88 LED s displays All PC boards should be shipped in electrostatic shielding bags When hand...

Page 18: ...20 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 19: ...21 CONFIDENTIAL 02 9638 0010 23 Aug 99 KDSWHU TXLSPHQW HVFULSWLRQ Features Location of Major Components Dimensions and Clearances Specifications Principles of Operation ...

Page 20: ...22 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 21: ...ng and allows for smooth timed fades and strobe effects A mechanical iris provides continuous beam size control for both rapid changes and smooth timed beam angle changes Variable beam focus is available to soften edges of gobos or spots Lamp power is provided through an APS6 power supply module installed in a SixPack chassis Three lenses are available for the luminaire narrow medium and wide fiel...

Page 22: ...nt stand can be substituted 2 Safety cable Reinforced tether with clips for hanging safety 3 Pan tube Provides pan axis for motor driven pan 4 Yoke leg cover Protects interior yoke components Clips into place 5 Board side yoke leg Houses VL6 Lamp Control PCB 6 Head assembly Houses the lamp reflector color filters diffuser and lens 7 Yoke cross member Houses pan mechanism In VL5Arc lumi naire cross...

Page 23: ... 37 5 48 30 17 6 5 37 21 2 7 21 2 0 25 20321 176 25 CONFIDENTIAL 02 9638 0010 23 Aug 99 WHULRU RPSRQHQWV FRQWLQXHG HOOKCOV 1 2 3 4 5 6 7 8 9 ...

Page 24: ...aining lamp socket and lamp Adjustable positioning by knobs to peak or flatten the projected beam field 3 Dimmer Bulkhead Removable assembly containing dimmer blade and UV glass 4 Reflector Precision glass reflector with dichroic cold mirror coating Allows source to adjust for peak or flattened beam field 5 Lens Assembly Tube housing glass lenses Available in narrow field of view medium field of v...

Page 25: ...the luminaire tilt axis tube by a belt 3 Driven pulley Pulley attached to the tilt axis tube driven by the tilt mechanism belt 4 Pan mechanism Maxon motor clutch and encoder assem bly which drives the luminaire pan axis by a belt 5 Board side yoke leg Yoke leg housing VL6 Lamp Control PCB 6 VL6 Lamp Control PCB PCB containing EPROMs and on board RAM to control the luminaire functions 7 Tilt tube c...

Page 26: ...HDUDQFHV LPHQVLRQV The VL6 luminaire head length is 14 625 inches 37 cm The total height measured from pan tube to front nose ring is 20 860 inches 53 cm The luminaire yoke width is 15 644 inches 40 cm VL6HANG 14 625 in 37 cm 20 860 in 53 cm 16 000 in 41 cm 15 644 in 40 cm 8 350 in 21 cm ...

Page 27: ...UDQFHV The following clearances should be observed during hanging installations VL6HANG 14 625 in 37 cm 16 500 in 42 cm 5 875 in 15 cm 1 in 2 54 cm min 2 in 5 08 cm max 8 350 in 21 cm 25 700 in 63 cm 20 860 in 53 cm 24 680 in 63 cm 16 000 in 41 cm 15 644 in 40 cm Top View Front View Side View ...

Page 28: ... The following clearances should be observed during floor mount installa tions C L VL6STND 16 868 in 43 cm 8 434 in 21 cm 16 500 in 42 cm Top View 20 550 in 52 cm 21 900 in 56 cm 23 650 in 60 cm 1 35 cm 0 53 in 5 402 in 14 cm 9 721in 25 cm 1 250 in 3 18 cm 16 000 in 41 cm Front View Side View ...

Page 29: ...re 6000 K at rated lamp voltage Light Output 1200 foot candles at 20 feet in white Control Processor Motorola 68332 operating at 16 7 MHz w 256kB RAM 128kB ROM Power Requirements Light source powered by external power supply APS6 module motors and electronics powered by Smart Repeater unit Light Source Power 400 watts 0 4kW 575 watts VL5Arc DC Input Power 24 Vdc at 3 A 72 W Operating Temperature 2...

Page 30: ...w rotating wheels each providing twelve user selectable color and gobo choices Focus Pan Tilt Digital servo system with 320 1 speed range Velocity 240 degrees per second max 0 75 degrees per second min Accuracy 0 3 degrees resolution Pan 360 in 1 7 seconds min Tilt 270 in 1 2 seconds min Beam Beam divergence angle variable by motorized lens assembly Timing Luminaire responds to Series 200 system t...

Page 31: ... 36 Internal processing functions are carried out on the luminaire s lamp control PCB LCB assembly Voltage and data are channeled through the Smart Repeater unit to the following luminaire main mechanical subassem blies Color Bulkhead Assembly Dimmer Bulkhead Assembly Pan and Tilt Mechanisms PTM 9 DPS RQWURO 3 The LCB which is mounted inside the board side yoke leg controls the various luminaire f...

Page 32: ...ORFN LDJUDPV The following diagram shows how data and power are distributed in the VL6 luminaire 9 3RZHU DQG DWD ORZ Input data and power is supplied to the Lamp Control PCB LCB The LCB controls the tilt and pan mechanism motors and actuator motors driving the blue amber magenta and diffuser panels Power is supplied directly to the lamp TILT MECHANISM PAN MECHANISM LAMP COLOR WHEEL POWER DATA AND ...

Page 33: ...mirrors Series 300 data 24Vdc and lamp power are provided by repeater units to Series 300 luminaires via lamp cables Dimming power for VL5 VL5B luminaires is provided by C3 power supply modules which require the use of an SPC 36 SixPack controller Arc power for VL5Arc VL6 VL7 luminaires is provided by APS6 power supply modules The SPC 36 controller is optional for controlling APS6 modules mini Art...

Page 34: ... in either VL Comm or DMX mode As soon as it receives valid data VL comm or DMX it initializes in the appropriate mode 7HUPLQDWLRQ Make sure to terminate the Smart Repeater DMX 512 system with a DMX terminator plug 23 9623 0177 or switch the DMX termination switch to the TERM setting modified units only 2SHUDWLQJ 6 VWHP RZQORDG The Smart Repeater unit monitors the luminaire s status while in the D...

Page 35: ...d lamp power are provided by repeater units to Series 300 luminaires via lamp cables Dimming power for VL5 VL5B luminaires is provided by C3 power supply modules which require the use of an SPC 36 SixPack con troller Arc power for VL5Arc VL6 VL7 luminaires is provided by APS6 power supply modules The SPC 36 controller is optional for controlling APS6 modules DMX Console Splitter or Opto Isolator A...

Page 36: ...38 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 37: ...39 CONFIDENTIAL 02 9638 0010 23 Aug 99 KDSWHU QVWDOODWLRQ Installation Hardware Hanging Preparation Installation Checkout Procedure Packing Installing Accessories ...

Page 38: ...40 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 39: ...eded 4 EA SCREW 5 16 18X1 HCSC GRADE 5 53 7001 0003 4 EA NUT 5 16 18 ZINC W NYLON INSERT 53 2025 0002 2 EA BOLT 3 8 16X1 1 2 BLK WING 53 6505 0002 Tools Hand drill or ratchet Socket 1 2 To remove hook Step 1 Remove power to luminaire Step 2 Using hand drill or rachet equipped with 1 2 socket loosen four 5 16 18 zinc w nylon insert nuts by removing four 5 16 18x1 HCSC screws from base of pan tube a...

Page 40: ...d one fixed leg which provide a tripod floor mount for the luminaire ORRU 6WDQG 5HPRYDO DQG 5HSODFHPHQW Parts 1 EA FIXED LEG 10 9634 0158 2 EA PIVOTING LEG 10 9634 0159 3 EA NUT 5 16 24 53 2024 0001 4 EA NUT 5 16 18 ZINC W NYLON INSERT 53 2025 0002 4 EA SCREW 5 16 18 X 1 HCSZ 53 7001 0003 4 EA CLUTCH DISC SPRING VL5 PTM 55 2128 0001 6 EA FLAT WASHER 1 4 ID 55 6631 0001 1 EA ROLL PIN 3 16 OD x 1 1 ...

Page 41: ...ds and ensure that both nuts are tightened very tight Step 2 Install roll pin in fixed leg ensuring that it is centered sticking out an equal distance on either side Step 3 Install one rubber bumper on fixed leg with a 5 16 24 nut The bumper goes on the end opposite the roll pin To install the legs Step 1 Rotate pan tube until input cable is positioned as needed Pivoting Legs Input Cable Recommend...

Page 42: ...eg and the pan tube Ensure clutch disc springs are installed with concave surfaces facing the flat washer as shown Step 4 Using nutdriver tighten nuts and bolts until proper tension is obtained just enough so pivoting legs stay where you put them but not so much that they do not pivot DETAIL A Rubber Bumper 5 16 18 Bolt 1 4 Flat Washer Pivoting Leg Pan Tube Fixed Leg Clutch Spring 1 4 Flat Washer ...

Page 43: ...ft Safety cables should always be used when hanging OWHUQDWH DQJLQJ 0HWKRGV Series 300 luminaires can be hung using custom hanging devices The pan tube s multiple mounting holes allow flexibility for placement of hardware To attach custom hanging devices to the pan tube the following hardware can be used 5 16 18 x 1 HSCZ Grade 5 Bolt VL Part 53 7001 0003 5 16 18 Zinc nut with nylon inserts VL Part...

Page 44: ...46 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 45: ...nstruments The hanging orientation of the luminaire on the truss or pipe determines which direction the luminaire will initially move from the luminaire zero position when the pan and tilt controls are manipulated from the console All luminaires move to their zero position when they finish calibration head and yokes half way between stops The input cables should have an order all pointed stage lef...

Page 46: ...e two rows meet locate the correct minimum distance 17 25 in or 438 mm LUMINAIRE TYPE VL2B VL2C VL4 VL5 VL5B VLArc VL6 VL7 VLM VL2B VL2C 21 50 in 546 mm 19 50 in 495 mm 19 75 in 502 mm 19 00 in 483 mm 23 75 in 603 mm 19 50 in 495 mm VL4 19 50 in 495 mm 17 50 in 445 mm 17 75 in 451 mm 17 00 in 432 mm 21 75 in 552 mm 17 50 in 445 mm VL5 VL5B VL5Arc 19 75 in 502 mm 17 75 in 451 mm 18 00 in 457 mm 17 ...

Page 47: ...ent installation methods 6WDQGDUG DQJ The standard hang utilizes a single Series 300 truss hook 7KUHH 3RLQW DQJ The Series 300 third point truss hook can be used to stabilize the luminaire The third point hook is bolted to the pan tube in addition to the standard double hook Series 300 Truss Hook 3PTHANG Series 300 Truss Hook Third Point Hook ...

Page 48: ...Requirements on page 48 Step 2 Hang luminaire from pipe Hand tighten wing bolt securely Step 3 Loop safety cable around pipe two or three times leaving as little slack as possible and attach clip to opposite side of pan tube Ensure that safety cable will not interfere with luminaire movement Step 4 Once position of luminaire is determined it is a good idea to mark each clamp position with PVC tape...

Page 49: ...d comm problems to develop Step 6 Ensure that Smart Repeater unit is connected to either a VARI LITE Series 200 console refer to Series 300 VL Comm System Diagram on page 35 or a DMX controller refer to Series 300 DMX System Diagram on page 37 and that console is powered up Wing Bolt Safety Cable Truss Pipe Input Cable To Smart Repeater Unit Truss Hook ...

Page 50: ...t console is powered up Step 3 Verify that luminaire responds to control console commands Instructions for exercising luminaire functions should be refer enced from the operator s manual that accompanies that particu lar controller If luminaire does not respond properly refer to Troubleshooting Chart on page 67 Smart Repeater Unit Lamp Cable Input DMX Input DMX Output Series 300 Lamp Cable Socapex...

Page 51: ... 37 5 167 7 21 167 7 21 287 352 85 53 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page intentionally blank ...

Page 52: ...ep 2 Disconnect luminaire input cable from system and remove luminaire from truss or floor CAUTION If allowed to hang freely in the case the input cable connec tors can rest on the yoke leg covers of adjacent units When the road case cover is closed the connectors will be pressed onto the yoke leg covers causing damage to the covers or the connectors Step 3 Secure input cable and pack as follows a...

Page 53: ...tand into packing position Place input cable between the yoke top cover and the luminaire head Lower luminaire head first into road case Step 4 Close and latch road case lid ensuring that all latches are properly secured Folded Floor Stand Tuck input cable between yoke cross member and luminaire head as shown ...

Page 54: ...VHV Two lenses are available to replace the standard NFOV lens Medium field of view MFOV lens moderately increased beam coverage Wide field of view WFOV lens maximum beam coverage Note These procedures assume that the luminaire is being configured for a new type of lens assembly For instructions on how to simply replace the currently installed lens assembly refer to Lens Assembly Replacement on pa...

Page 55: ...to Lens Assembly Replacement on page 92 Note If replacing wide field or medium field lens with narrow field lens then the counterweight must also be removed Step 2 Remove counterweight Figure 2 1 a At luminaire back cap remove 1 4 28 captive screw securing lamp assembly to head assembly Carefully slide out lamp assembly b Using screwdriver remove counterweight by removing 10 32x7 8 PPB screw and 1...

Page 56: ...ly used keep the narrow field lens on the shafts are no longer needed A modification to this assembly has improved focus and eliminated the need for retaining rings Step 5 Re assemble luminaire Figure 2 1 Counterweight Removal or Installation 10 32x7 8 PPB Screw Mounting Hole Counterweight 10 32 KEPS Nut ...

Page 57: ...tall medium field lens and counterweight Step 1 Remove current lens assembly Refer to Lens Assembly Replacement on page 92 Step 2 Apply Versilube to guide shafts if needed Step 3 Slide medium field lens assembly onto lens barrel shafts Note The medium field lens barrel is manufactured from metal rather than plastic and is heavier than the narrow field lens When replacing a narrow field lens with a...

Page 58: ...nd 10 32 KEPS nut e Reconnect tether f Carefully re install lamp assembly Step 5 Re assemble luminaire QVWDOOLQJ LGH LHOG RI 9LHZ HQV Parts Parts 1 EA ASSY WIDE ANGLE LENS 22 9638 0167 2 EA RETAINING RING EXTERNAL 1 4 SHAFT DIA 54 2007 0001 if needed 1 EA ASSY COUNTER WEIGHT WIDE ANGLE LENS 22 9638 0184 1 EA SCREW 10 32X7 8 PPB 53 6538 0001 1 EA NUT 10 32 KEPS 53 2001 0001 Tools Screwdriver Philli...

Page 59: ... At luminaire back cap remove 1 4 28 captive screw securing lamp assembly to head assembly Carefully slide out lamp assembly b Using screwdriver disconnect tether CAUTION Wear cotton gloves when handling lamp c If cap does not have a counterweight mounting hole drill a mounting hole as follows 1 Carefully remove lamp from lamp socket 2 Place counterweight in back cap observing proper orien tation ...

Page 60: ...62 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 61: ...63 CONFIDENTIAL 02 9638 0010 23 Aug 99 KDSWHU 0DLQWHQDQFH Testing Troubleshooting Maintenance Procedures ...

Page 62: ...64 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 63: ... display which in turn will allow the software to conduct the test you wish to run To select other ports for testing set the thumbwheel switch to 051 and use the test parameter place on the thumbwheels switch the hundreds digit to select the desired ports 0 for all ports 1 through 6 for ports 1 through 6 respectively Once power is applied to the Smart Repeater unit the reset test is performed imme...

Page 64: ...sts Table 3 2 VL5 Luminaire Family Default Tests Test Number Test Parameter Error Codes Comments 000 Start 9 End Stop OPEN 103 No Reset PAN 001 Pan 8 End Stop CLOSED 203 No Reset PAN 002 Tilt 7 Speed 1 25 104 No Reset PAN 004 Diffuser 6 Speed 2 35 204 No Reset PAN 005 Intensity VL5Arc Only 5 Speed 3 45 4 Speed 4 55 006 Blue Filter 3 Speed 5 65 204 No Change Tilt 007 Amber Filter 2 Speed 6 75 008 M...

Page 65: ...come on line Loose LCB connection Faulty LCB Faulty lamp input cable page 69 Lamp will not start No intensity Bad lamp Faulty lamp socket wires Faulty lamp input cable Faulty ignitor board page 70 No tilt response Loose tilt cable connection Faulty tilt cable Faulty tilt mechanism Faulty LCB page 71 No pan response Loose pan cable connection Faulty pan cable Faulty pan mechanism Faulty LCB page 71...

Page 66: ...m persists at LCB check red LED indicator for proper operation a Upon receiving power LED indicator should illuminate steadily for a few seconds b As operating system is downloaded from console LED indicator should start flashing repeatedly Step 4 If symptom persists at LCB replace 5A fuses Refer to LCB 5A Fuse Replacement on page 115 Step 5 If symptom persists replace LCB 1 16A Fuse Refer to LCB ...

Page 67: ...eplacement on page 112 or Tilt Mechanism Replacement on page 101 Step 9 If symptom still persists replace lamp input cable Refer to Input Cable Replacement on page 118 XPLQDLUH LOO 1RW RPH 2Q LQH Assuming the following SoftPatch is correct or off Smart Repeater unit is properly connected Smart Repeater thumbwheel address for the luminaire is set correctly If the luminaire will not come on line Ste...

Page 68: ...no intensity Step 1 Replace lamp Refer to Lamp Replacement on page 91 Step 2 If new lamp will not start replace lamp socket Step 3 If symptom still persists check continuity of input cable a Remove tilt side yoke leg cover b Using meter check continuity of lamp power pins of input cable connector to terminal strip located in yoke leg c Replace pins as needed Refer to Input Cable Connector Pin Repl...

Page 69: ...oticeable during a slow tilt If luminaire s tilt motion is jerky or dragging Step 1 At luminaire remove tilt side yoke leg cover Step 2 Check pulley belt for proper tension Refer to Pan Tilt Belt Tension Adjustment on page 124 Step 3 At tilt driven pulley check for loose or broken pulley Tighten or replace as needed Refer to Tilt Driven Pulley Replacement on page 104 1R 3DQ 5HVSRQVH If luminaire w...

Page 70: ...s needed Refer to Pan Driven Pulley Replacement on page 107 1R RORU RQWURO If color wheel is not operating properly Step 1 Remove color bulkhead Refer to Color Bulkhead Replace ment on page 83 Step 2 Remove color filter wheel Refer to Gobo Filter Wheel Replacement on page 84 Step 3 At motor stabilizer check for installation Figure 3 1 Check for broken stabilizer missing or broken spring or missing...

Page 71: ...p 3 At motor stabilizer check for installation Figure 3 1 Check for broken stabilizer missing or broken spring or missing flat washer Replace components as needed Step 4 Re assemble luminaire and retest Step 5 If symptom still persists remove color bulkhead Step 6 Recalibrate gobo filter wheel noting performance of Sensor PCB and motor Refer to Color Gobo Wheel Calibration Shop Only on page 125 a ...

Page 72: ...properly Step 1 Remove dimmer bulkhead Refer to Dimmer Bulkhead Replacement on page 75 Step 2 Check condition of dimmer blade Ensure that blade is not bent or obstructed Replace as necessary Refer to Dimmer Blade Replacement on page 76 Step 3 If symptom persists replace optical switch Refer to Dimmer Optical Switch Replacement on page 78 Step 4 If symptom persists replace dimmer stepper motor Refe...

Page 73: ...HDG VVHPEO This section provides removal and replacement procedures for components found in the luminaire head assembly LPPHU XONKHDG 5HSODFHPHQW Parts 1 EA ASSY BLULKHD DIMMER VL6 22 9638 0082 Tools Screwdriver Phillips 2 To remove and replace dimmer bulkhead Step 1 Remove power from luminaire Step 2 At top of luminaire using screwdriver release two 1 4 turn fasteners securing cover Figure 3 3 Re...

Page 74: ... Replace dimmer bulkhead by doing steps 2 thru 4 in reverse LPPHU ODGH 5HSODFHPHQW Parts 1 EA ASSY VL6 DIMMER BLADE 22 9638 0039 Tools Screwdriver Phillips 2 Nutdrivers 7 16 inch White cotton gloves or finger cots To remove and replace dimmer blade assembly Step 1 Remove power from luminaire Step 2 Remove dimmer bulkhead Figure 3 3 Step 3 At dimmer heatshield remove four 6 32x1 2 PPZ screws and 6 ...

Page 75: ...notch in top of blade is positioned to pass optical sensor Step 5 Wearing cotton gloves or finger cots verify dimmer blade is in fully open position and remove dimmer blade assembly with collet lockwasher and wheel nut from motor shaft CAUTION When re assembling dimmer bulkhead and heatshield ensure that thermal switch wires orange are routed around standoffs to avoid interference with dimmer blad...

Page 76: ...head Figure 3 4 Step 4 At optical switch sensor remove two 4 40x5 16 PPB screws 4 flat washers and 4 40 KEPS nuts that secure optical switch to dimmer bulkhead Figure 3 6 Figure 3 6 Optical Switch Sensor Replacement Step 5 Cut cable tie securing switch wires to other bulkhead wires Step 6 Remove red silicone grommet from dimmer bulkhead and remove optical sensor wires from grommet CAUTION When re ...

Page 77: ...ep 3 At dimmer heatshield remove four 6 32x1 2 PPZ screws and 6 lockwashers that secure heatshield to dimmer bulkhead Separate heatshield from bulkhead Figure 3 4 Step 4 At dimmer blade side of photo transistor using fingers or needle nose pliers as necessary remove thick knurled nut Figure 3 7 Figure 3 7 Photo Transistor Sensor Replacement Step 5 Pull photo transistor sensor out from socket Note ...

Page 78: ...by doing Steps 2 thru 5 in reverse LPPHU 6WHSSHU 0RWRU 5HSODFHPHQW Parts 1 EA MOTOR DIMMER 9DEG VL6 22 9638 0009 Tools Screwdriver Phillips 2 Screwdriver Phillips 1 Nutdriver 7 16 inch Silicone grease Loctite 245 To remove and replace dimmer stepper motor Step 1 Remove power from luminaire Step 2 Remove dimmer bulkhead Figure 3 3 Step 3 At dimmer heatshield remove four 6 32x1 2 PPZ screws and 6 lo...

Page 79: ...ring that short ridges are facing large hole in bulkhead c Slide heatsink over motor routing motor wires between clamping gap d Insert 6 32x3 4 PPZ screw thru heatsink clamp leave wires on bulkhead side of screw Thread a 6 32 KEPS nut on end of screw Using screwdriver tighten heatsink clamp until heatsink is securely attached to motor CAUTION When re assembling dimmer bulkhead and heatshield ensur...

Page 80: ...ckwashers that secure heatshield to dimmer bulkhead Separate heatshield from bulkhead Figure 3 4 Step 4 Disconnect thermal switch leads from switch by pulling off two QUIC connect snap connectors Step 5 At thermal switch remove two 6 32x3 16 PPZ screws and 6 32 KEPS nuts that secure thermal switch to heatshield CAUTION When re assembling dimmer bulkhead and heatshield ensure that thermal switch wi...

Page 81: ... board a Wheel 1 gobo motor MTA receptacle from header WH 1 b Wheel 1 sensor MTA receptacle from header WH 1 SENS c Beam size iris motor MTA receptacle from header BEAM d Wheel 2 filter motor MTA receptacle from header WH 2 e Wheel 2 sensor MTA receptacle from header WH 2 SENS Note Ensure lens is far enough forward for color bulkhead to clear Step 4 At color bulkhead using screwdriver release 1 4 ...

Page 82: ...o replace the gobo or color filter wheel Step 1 Remove power from luminaire Step 2 Remove color bulkhead Figure 3 9 Step 3 At center of wheel slide retainer clip away from motor shaft unlocking wheel assembly from shaft Figure 3 10 Figure 3 10 Gobo Filter Wheel Assembly Removal HUBASSY1 If wheel assembly does not have IC extractor tool holes or ultra mini bar is available remove gobo filter from p...

Page 83: ...ion tool legs thru holes and pull wheel assembly off of motor shaft c If wheel does not have holes for IC extractor tool do the fol lowing 1 Put on white cotton gloves 2 Remove filter or gobo in wheel position 6 opposite open space position 0 3 Grasp wheel with fingers in wheel position 0 and 6 openings and carefully remove wheel Step 5 Remove and replace filters or gobos as required Step 6 From b...

Page 84: ...59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 Step 7 Re install color bulkhead assembly in luminaire head and secure in place with 1 4 turn fastener Step 8 Re install removable cover and secure in place with two 1 4 turn fasteners ...

Page 85: ...ze iris leaves gobos or filters Step 3 Remove wheel 1 gobo wheel Refer to Gobo Filter Wheel Replacement on page 84 Step 4 Remove wheel 1 sensor jumper cable by disconnecting 3 pos MTA receptacle Step 5 At beam size iris cable unwind cable from beam iris motor pulley Figure 3 12 Figure 3 12 Wheel 1 Beam Size Iris Motor Wheel 2 Motor Replacement Beam Size Iris Assy For replacement wind cable around ...

Page 86: ...able KHHO RU 6HQVRU 3 5HSODFHPHQW Parts 1 EA PCB ASSY SENSOR VL6 24 9638 0113 Tools Screwdriver 2 Phillips Loctite 242 To replace either wheel s sensor PCB Step 1 Remove power from luminaire Step 2 Remove color bulkhead Figure 3 9 CAUTION Wear cotton gloves or finger cots when handling beam size iris leaves gobos or filters Step 3 Remove Wheel 1 gobo wheel or Wheel 2 color filter wheel as necessar...

Page 87: ...olor Gobo Wheel Cali bration Shop Only on page 125 Step 8 Re install color bulkhead in luminaire Figure 3 14 Wheel 1 Wheel 2 Sensor PCB Replacement 4 40x3 16 PPZ Screw Sensor PCB Sensor Jumper Cable Wheel 1 Beam Iris Motors Assembly 4 40x3 16 PPZ Screw Sensor PCB Sensor Jumper Cable Wheel 2 Motors Assembly ...

Page 88: ... Wear cotton gloves or finger cots when handling beam size iris leaves gobos or filters Step 3 Remove wheel 2 color filter wheel Refer to Gobo Filter Wheel Replacement on page 84 Step 4 Remove wheel 1 sensor jumper cable by disconnecting 3 pos MTA receptacle Step 5 At wheel 2 motor assembly remove four 6 32x7 16 PPSS screws and 6 internal tooth lock washers and separate motor assembly from beam si...

Page 89: ...amp assembly unscrew 1 4 28 captive screw that secures lamp assembly to luminaire head and carefully pull lamp assembly out of luminaire head Figure 3 15 Figure 3 15 Lamp Replacement Step 3 At lamp socket firmly grip ceramic base of lamp and carefully pull from socket Step 4 Install replacement lamp in socket by firmly pushing lamp into socket Step 5 Re install lamp assembly by aligning guide pins...

Page 90: ... 0001 wide angle lens only Tools Screwdriver Phillips 2 Nutdriver 1 4 inch Pliers needle nose Pliers snap ring wide angle lens replacement only Versilube 06 6027 0001 To replace lens assembly Step 1 At top of luminaire bulkhead using screwdriver release 1 4 turn screw securing cover Remove cover Step 2 Disconnect the following color bulkhead MTA receptacles from yoke termination board a Wheel 1 go...

Page 91: ...eader T1 d Photo Transistor MTA receptacle from header P T Step 5 At head assembly use screwdriver to remove two 10 32x3 1 4 PPZ screws securing front assembly to rear assembly Figure 3 16 Remove front assembly Figure 3 16 Seperating Front Assembly from Rear Assembly Step 6 At front assembly lens stepper motor using 1 4 inch nutdriver and needle nose pliers remove 4 40 SS nylon hex nut and two 4 f...

Page 92: ...hafts if needed Step 9 Slide replacement lens assembly onto lens barrel shafts CAUTION Do not reuse wide angle lens 1 4 retaining rings removed in Step 8 Upon removal the 1 4 retaining rings become deformed Step 10 For wide angle lens only using snap ring pliers install two new retaining clips Step 11 Re assemble luminaire by doing steps 1 thru 7 in reverse FRONTVW4 1 4 Retaining Rings Wide Angle ...

Page 93: ...move power from luminaire Step 2 Remove color bulkhead Figure 3 9 Step 3 Remove lens assembly Figure 3 16 Step 4 At yoke termination board disconnect 4 pos MTA receptacle from at header marked LENS Step 5 At lens motor remove two 4 40x1 4 PPSS screws and 4 internal tooth lockwashers that secure motor to front assembly and remove motor Figure 3 18 Figure 3 18 Lens Stepper Motor Replacement Step 6 R...

Page 94: ...river release two 1 4 turn fasteners securing cover Remove cover Step 3 Remove color bulkhead Figure 3 9 Step 4 At yoke termination board disconnect all MTA100 connectors and yoke cable 34 position connector Step 5 Remove four 4 40x5 16 PPZ screws and 4 split lock washers that secure board to front assembly and remove board Figure 3 19 Figure 3 19 Yoke Termination Board Replacement Step 6 Replace ...

Page 95: ...r assembly optical switch DIM 4 pos MTA100 from dimmer assembly motor WH 2 SENS 3 pos MTA100 from wheel 2 motor assembly sensor WH 2 4 pos MTA100 from wheel 2 motor T1 2 pos MTA100 from dimmer assembly thermal switch IGN 2 pos MTA100 from ignitor board assembly P T 3 pos MTA100 from dimmer photo transistor sensor F1 2 pos MTA100 from either large or small fan F2 2 pos MTA100 from either large or s...

Page 96: ...d Figure 3 9 Step 4 Remove tilt side yoke leg cover Step 5 Using diagonal cutter at side of yoke leg remove two tie wraps that secure lamp wires to cable anchors Step 6 At top of yoke leg at 2 pos terminal strip disconnect two lamp wires that pass thru tilt driven pulley Step 7 At ignitor board assembly remove two 6 32x1 2 PPZ screws and 6 internal tooth lockwashers that secure ignitor board assem...

Page 97: ...arefully pivot ignitor board assembly away from standoffs and pull assembly straight out of luminaire head Notes 1 When ignitor board assembly is removed long lamp wires that pass from luminaire head to yoke leg will also be removed 2 Safety ground cable that passes from luminaire head to yoke leg does not have to be removed Step 11 At ignitor PCB assembly remove two 6 32x3 8 PPN screws that secur...

Page 98: ... slotted Hand drill with 1 0 228 inch bit AVK insert installation tool 07 4010 0002 Hammer Punch To repair loose PEM nuts Step 1 Using slotted screwdriver pry off loose PEM nut If screwdriver will not remove nut use a hammer and punch or drill hole with 0 228 dia drill bit Step 2 Using drill and 1 0 228 inch bit enlarge hole Step 3 Insert 6 32 threaded knurled insert into AVK insert installation t...

Page 99: ...ers Wrench Allen 5 32 inch To remove and replace tilt mechanism Step 1 Remove power to luminaire Step 2 At tilt side leg remove leg cover Step 3 Using diagonal cutter at side of yoke leg remove two cable ties that secure green black and white wires Figure 3 23 Figure 3 23 Tilt Mechanism Replacement Step 4 At terminal strip disconnect black and white lamp wires that pass thru tilt driven pulley TIL...

Page 100: ...asher Step 7 At tilt mechanism cable assembly disconnect 5 pin MTA connector from tilt mechanism encoder and 2 pin MTA connector from tilt mechanism motor Cut cable ties securing wires to mechanism Step 8 At tilt mechanism remove three 6 32x5 16 PPZ screws and 6 flat washers that secure tilt mechanism to yoke leg and remove tilt mechanism Step 9 Replace tilt mechanism by doing Steps 6 thru 8 in re...

Page 101: ...tilt cable using diagonal cutters remove cable tie securing tilt cable to tilt mechanism Step 4 Disconnect 5 pin MTA connector from tilt mechanism encoder and 2 pin MTA connector from tilt mechanism motor Step 5 At LCB disconnect tilt cable MTA connector from P9 Step 6 At yoke cross member cut cable ties securing tilt cable to cable anchors Remove cable Step 7 Install new cable by doing steps 2 th...

Page 102: ... 55 2186 0001 Tools Screwdriver Phillips 2as needed Screwdriver slotted 1Drill w 28 drill bit and countersink Nutdriver 5 16 inchCenter punch and hammer Diagonal cutters Wrench Allen 5 32 inch Wrench Allen 9 16 inch Loctite 425 Note If pulley does not have collet pulley will need to be replaced with current style Refer to appropriate technical bulletin for procedure To replace tilt driven pulley S...

Page 103: ...ing terminals of ground wires Remove ring terminal of head assembly ground cable from stud Figure 3 24 Tilt Side Yoke Leg Step 4 Remove pulley a At tilt mechanism using 5 32 inch Allen wrench loosen belt b Using screwdriver loosen three 6 32x5 16 PPZ screws and 6 flat washers that secure tilt mechanism to yoke leg and push tilt mechanism as close to pulley as possible without removing c At pulley ...

Page 104: ...d tighten enough to hold pieces together Step 8 Slide pulley with collet fully down onto tilt tube placing tilt mechanism belt on pulley at same time CAUTION Do not overtighten acorn nuts or pulley may crack Step 9 Using 5 16 inch nutdriver fully tighten but do not overtighten acorn nuts in a cross pattern Step 10 Re tighten three 6 32x5 16 PPZ screws and 6 flat washers that secure tilt mechanism ...

Page 105: ...ted 1Nutdriver 5 16 inch Wrench Allen 5 32 inchDiagonal cutters Loctite 425 To remove and replace pan driven pulley Step 1 Remove power to luminaire Step 2 Remove both yoke leg covers Step 3 At yoke top cross member remove four 6 32x5 16 PPZ screws and 6 internal tooth lock washers that secure heatshield to cross member and remove heatshield Figure 3 26 Disconnecting Pan Mechanism Wires PANREMV 6 ...

Page 106: ...n MTA connector at P10 comm Slide wires back through yoke leg Step 6 Push all input cable wires up into pan tube Step 7 Disconnect pan mechanism Figure 3 27 a Disconnect 5 pin MTA connector from pan mechanism encoder and 2 pin MTA connector from pan motor wires Cut cable tie securing wires to mechanism b Using 5 32 inch Allen wrench remove 10 32x1 SCSS belt adjustment screw and 10 flat washer c Re...

Page 107: ... Remove pan stop Step 10 At pulley using 5 16 inch nutdriver gradually loosen four acorn nuts in cross pattern to prevent pulley from cracking Loosen until collet and pulley assembly can be removed from pan tube Step 11 Assemble new pulley and collet Figure 3 25 a Install collet on replacement pulley Make sure that collet is oriented to match D in pulley b Apply Loctite 425 to four threaded studs ...

Page 108: ...ulley down onto pan tube until it rests against installation tool Collet should be on side of pulley opposite tool Figure 3 30 CAUTION Do not overtighten pulley acorn nuts or pulley may crack c Using 5 16 inch open end wrench fully tighten but do not overtighten 6 32 acorn nuts in a cross pattern to secure collet and pulley to pan tube Figure 3 30 Installation Tool Placement PANTOOL Pan Stop Ring ...

Page 109: ...re pan stop points towards pan mechanism Step 15 Place shim on pan tube and secure pan tube in place with retaining ring Step 16 Secure yoke top cross member in place with 12 8 32x3 8 PPSS screws Step 17 Re install pan mechanism removed in Step 7 Step 18 Re install 10 32x1 SCSS belt adjustment screw and 10 flat washer and tighten Figure 3 27 Refer to Pan Tilt Belt Tension Adjustment on page 124 St...

Page 110: ...SODFHPHQW Parts 1 EA ASSY VL6 PAN TILT MECHANISM 22 9638 0059 Tools Screwdriver Phillips 2Wrench Allen 5 32 inch Screwdriver slotted 1Diagonal cutters Do steps 1 through 8 of Pan Driven Pulley Replacement on page 107 to remove and replace pan mechanism Step 8 will free belt from pan pulley ...

Page 111: ...t pan cable using diagonal cutters remove cable tie securing pan cable to pan mechanism Step 4 Disconnect 5 pin MTA connector from pan mechanism encoder and 2 pin MTA connector from pan mechanism motor Step 5 At LCB disconnect pan cable MTA connector from P8 Remove cable Step 6 Install new cable by doing steps 2 thru 5 in reverse Install new cable ties Figure 3 31 Pan Cable Removal and Replacement...

Page 112: ...ep 2 Remove board side yoke leg cover CAUTION Always use anti static precautions when working with PCBs Step 3 At LCB disconnect all cables Figure 3 32 LCB Removal and Replacement Step 4 At LCB firmly grasp handle and pull LCB out from yoke leg disengaging board from six friction clasps Step 5 Replace LCB by doing Steps 2 through 4 in reverse P8 P9 P10 SENS 1 2 3 4 5 P11A LCBRMVL Pan Tilt Comm Pow...

Page 113: ...e and replace LCB 5A fuse Step 1 Remove power to luminaire Step 2 At board side yoke leg remove yoke leg cover CAUTION Always use anti static precautions when working with PCBs Step 3 At 5A fuse pull up on fuse to remove Needle nosed pliers may be necessary to hold fuse Figure 3 33 LCB 5A Fuse Removal and Replacement Step 4 Replace fuse by doing Steps 2 and 3 in reverse 5A Fuse ...

Page 114: ...ide yoke leg remove yoke leg cover CAUTION Always use anti static precautions when working with PCBs Step 3 Remove 4 pin comm MTA connector from header at P9 Step 4 At 1 16A fuse mini board carefully pull up and out Data Fuse Assembly contains four fuses Needle nosed pliers may be necessary to pull out of fuse block Figure 3 34 LCB 1 16A Fuse Removal and Replacement Step 5 Replace fuse by doing St...

Page 115: ...d replace LCB EPROMs Step 1 Remove power to luminaire Step 2 Remove board side yoke leg cover CAUTION Always use anti static precautions when working with PCBs Step 3 Using IC extractor gently pull up on each EPROM and remove from PCB Figure 3 35 LCB EPROMs Removal and Replacement Step 4 Replace EPROMs by doing Steps 2 and 3 in reverse EPROM ICs ...

Page 116: ...oth lock washers that secure heatshield to cross member and remove heatshield Figure 3 36 Figure 3 36 Disconnecting Input Cable Wiring Step 4 Disconnect input cable wiring a At terminal strip using 1 slotted screwdriver disconnect lamp wires extending from head b At ground stud using 5 16 inch nutdriver remove two 6 32 Keps nuts securing ring terminals of ground wires Remove ring terminal of input...

Page 117: ...Step 7 At input cable using channel locks remove compression nut of Kellems cord grip from aluminum threads Pull all input cable wires through pan tube and out of mounting hole Figure 3 38 Input Cable Removal and Replacement Ferrite Bead Input Cable Wiring Y CBL Cross Member Not Shown For Clarity Pan Tube Bushing Compression Nut Cord Grip CPC Connector ...

Page 118: ...hole and route into pan tube Step 9 Feed cable into pan tube until gray jacket is visible in pan tube liner 1 1 1 8 when looking down into tube Step 10 Using channel locks tighten compression nut until it reaches end of threads Step 11 Re install ferrite bead on cable Step 12 Re assemble luminaire by doing steps 2 through 5 in reverse ...

Page 119: ...ing Amp pin extraction tool remove all pins from connector Step 3 At replacement connector install pins using following pinouts CAUTION To avoid damaging cable connectors and to ease future repairs do not apply Loctite 242 to either clamp shell or connector Step 4 Re assemble connector by doing Step 1 in reverse Strain Relief Body Receptacle Pin Wire Wire Size Pin Type 1 BLK 3 18 AWG Tin 2 BLK 3 1...

Page 120: ... pin Step 3 Install replacement pin on conductor a Using diagonal cutters cut conductor to make it even b Strip conductor insulation or clear heatshrink for data shield 1 8 inch c Using crimp tool crimp replacement pin to conductor Step 4 Insert replacement pin into connector using the following pinout CAUTION To avoid damaging cable connectors and to ease future repairs do not apply Loctite 242 t...

Page 121: ...ER Step 4 Remove dimmer bulkhead Figure 3 3 Step 5 Remove color bulkhead Figure 3 9 Step 6 At covers assembly using screwdriver remove clamps securing yoke cable assembly Older luminaire versions use two tie wraps instead of clamps to secure yoke cable assembly Step 7 At yoke termination board disconnect 34 position connector Step 8 At yoke leg singly pass each connector thru yoke leg into head Fi...

Page 122: ...e is at its stop To fix this problem slowly increase the belt tension until the vibration is dampened CAUTION Do not overtighten belt pulley will break To adjust either the pan mechanism or tilt mechanism pulley belt Step 1 Pan or tilt luminaire head back and forth noting the tension created on one side of belt and deflections on the other Figure 3 40 Figure 3 40 Belt Tension Adjustment Deflection...

Page 123: ... calibration tool Puc 22 9624 0112 VL6 Bulkhead Calibration Cable 25 9624 0115 Screwdriver 1 Phillips To calibrate a color or gobo wheel Step 1 Set Smart Repeater unit to 000 to activate test software Do this before removing color bulkhead to prevent lens motor shaft from being driven out of motor Step 2 Remove color bulkhead Figure 3 9 Step 3 Remove color filter and gobo wheels Refer to Gobo Filt...

Page 124: ... as close to centered in the sensor as possible There is a dot on the back of the sensor that approxi mates the center but even on a properly calibrated mechanism the notch is often not totally accurate Step 13 Loosen three screws that secure motor to mounting plate This will allow rotation of motor to accurately center the notch in the sensor Adjust motor position to obtain the calibration voltag...

Page 125: ...is to maximum by hand Install a color gobo wheel with filter gobos attached Step 18 Use repeater thumbwheel to step the wheel to cal position Note that the symbol in the repeater LED should be solid when in cal position and flashing otherwise Step 19 Observe the beam size iris thru the open position on the wheel The open position should sit centered across the iris aperture not obscuring any part ...

Page 126: ...ves cotton men s 06 3011 0001 Gloves cotton women s 06 3011 0002 Cloth lint free Glass cleaner To perform dust prevention modification Step 1 Remove narrow lens assembly Refer to Lens Assembly Replacement on page 92 Step 2 At lens assembly use screwdriver and 1 4 inch nut driver to remove four 4 40x7 16 PPZ screws and 4 40 HEX nuts eight 4 SS flat washers and two 4 250ODx0 125IDx0 015THK flat wash...

Page 127: ... half install lenses Step 10 Carefully place barrel halves together Note Two 4 250ODx0 125IDx0 015THK flat washers between lens barrel halves are no longer used Step 11 Using screwdriver and 1 4 inch nut driver secure lens assembly together using four 4 40x7 16 PPZ screws and 4 40 HEX nuts eight 4 SS flat washers Step 12 Re install heatshield sticker Step 13 Re install lens assembly LENSBRL 4 40x7...

Page 128: ... it enters drive ring link Screws securing center hub assembly to bulkhead Screws securing light baffle assembly to bulkhead Screws securing heatsink cap to heatsink Loctite 425 Surface Curing Purple 06 6008 0003 Tilt driven pulley collet acorn nuts Screws securing Maxon motor mount to motor Clutch assembly standoffs at ends that secure top plate to standoffs Loctite 567 Pipe Sealant White 06 6010...

Page 129: ...131 CONFIDENTIAL 02 9638 0010 23 Aug 99 KDSWHU OOXVWUDWHG 3DUWV UHDNGRZQ Drawing Trees Covers Hooks Head Assemblies Yoke Assemblies ...

Page 130: ...132 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 131: ...38 0081 VL6 Rear Assy 22 9638 0079 VL6 Lamp Assy 22 9638 0080 VL6 Reflector Assy 22 9638 0110 VL6 Ground Cable Assy 25 9638 0201 VL6 Ignitor Board IGN6 Assy 23 9638 0136 IGN6 Ignitor PCB Assy 24 9638 0066 VL6 Gobo Wheel Assy 22 9638 0077 VL6 Filter Wheel Assy 22 9638 0142 VL6 Beam Size Iris Assy 22 9638 0078 Wheel 1 Beam Iris Motor Assy 22 9638 0139 VL6 Sensor PCB Assy 24 9638 0113 Wheel 1 Sensor ...

Page 132: ...134 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 133: ...6 Gobo Wheel Assy 22 9638 0077 VL6 Filter Wheel Assy 22 9638 0142 VL6 Beam Size Iris Assy 22 9638 0078 Wheel 1 Beam Iris Motor Assy 22 9638 0139 VL6 Sensor PCB Assy 24 9638 0113 Wheel 1 Sensor Jumper Cable Assy 25 9638 0149 VL6 Dimmer Bulkhead Assy 22 9638 0082 VLM VL6 Pan Cable Assy 25 9643 0018 VL6 Wheel 2 Motor Assy 22 9638 0140 VL6 Sensor PCB Assy 24 9638 0113 Wheel 2 Sensor Jumper Cable Assy ...

Page 134: ...r 06 6018 0002 8 IN VELCRO HOOK 1 BLK ADHESIVE BACKED 6 22 9634 0217 1 EA ASSY S300 HOOK WING BOLT 10 9634 0137 1 EA HOOK VL5 DOUBLE 53 6505 0002 2 EA BOLT 3 8 16x1 1 2 BLK WING 7 22 9638 0049 1 EA COVER ASSY REMOVABLE VL6 55 2233 0005 2 EA STUD 1 4 TURN OPR 595L STEEL ZINC 10 9638 0047 1 EA COVER REMOVABLE VL6 55 2233 0003 2 EA RETAINER PUSH ON TYPE VL4 10 9638 0233 1 EA TETHER REMOVABLE COVER 8 ...

Page 135: ... 37 5 8675 7 3 576 5 2 1 9 29 56 1 22 6 66 0 137 CONFIDENTIAL 02 9638 0010 23 Aug 99 Click for parts list HOOK COV 1 2 3 4 5 6 7 8 9 ...

Page 136: ...162 1 EA LABEL VL6 RELAMPING 8 04 9638 0262 1 EA LABEL VL6 PATENT 9 06 6018 0002 8 IN VELCRO HOOK 1 BLK ADHESIVE BACKED 10 10 9634 0134 2 EA COVER VL5 YOKE LEG 11 22 9634 0145 1 EA ASSY VL5 LAMP SAFETY CABLE 12 22 9634 0217 1 EA ASSY S300 HOOK WING BOLT 13 22 9660 0015 1 EA COVER ASSY REMOVABLE VL6B 14 22 9660 0351 1 EA ASSY COVER FRONT VL6B 14a 10 9660 0333 2 EA FILTER FRONT COVER 15 53 2025 0002...

Page 137: ... 37 5 8675 7 3 576 5 2 1 9 29 56 1 22 6 66 0 139 CONFIDENTIAL 02 9638 0010 23 Aug 99 7 2 8 5 18 12 15 1 9 4 10 17 11 6 10 13 3 16 14 16 14a ...

Page 138: ...3 22 9638 0082 1 EA ASSY BULKHD DIMMER VL6 4 22 9638 0083 1 EA ASSY COVERS VL6 5 22 9638 0095 1 EA FRONT ASSY VL6 6 25 8005 0001 1 EA CABLE ASSY IGN6 1 7 25 9638 0073 1 EA CABLE ASSY YOKE VL6 8 53 6558 0001 2 EA SCREW 6 32 X 3 8 PPZ 9 53 6670 0001 2 EA SCREW 10 32 X 3 PPZ 10 55 3303 0006 2 EA WASHER LOCK INT TOOTH 6SS 11 71 2528 0400 1 EA LAMP VL6 400WATT SHORT ARC 1 2 3 4 5 6 7 8 9 10 11 ...

Page 139: ... 37 5 8675 7 3 576 5 2 1 9 66 0 141 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page is intentionally blank ...

Page 140: ...HEAD ASSY COLOR VL6 4 22 9638 0082 1 EA ASSY BULKHD DIMMER VL6 5 22 9638 0083 1 EA ASSY COVERS VL6 6 22 9660 0305 1 EA ASSY FRONT VL6B 7 25 9660 0510 1 EA CABLE ASSY GROUND REAR ASSY VL6B 8 53 2001 0001 1 EA NUT 10 32 KEPS ZINC PLATED 9 53 6538 0001 1 EA SCREW 10 32 X 7 8 PPB 10 53 6558 0001 6 EA SCREW 6 32 X 3 8 PPZ 11 55 3303 0006 2 EA WASHER LOCK INT TOOTH 6 SS 12 71 2528 0400 1 EA LAMP VL6 400...

Page 141: ... 37 5 8675 7 3 576 5 2 1 9 66 0 143 CONFIDENTIAL 02 9638 0010 23 Aug 99 1 2 3 4 5 6 7 8 9 10 11 10 11 12 10 10 ...

Page 142: ... 2 22 9638 0077 1 EA ASSY VL6 GOBO WHEEL 3 22 9638 0078 1 EA ASSY BEAM SIZE IRIS VL6 4 22 9638 0139 1 EA ASSY VL6 WHEEL1 BEAM IRIS MOTORS 5 22 9638 0140 1 EA ASSY VL6 WHEEL 2 MOTOR 6 22 9638 0142 1 EA ASSY VL6 FILTER WHEEL 7 53 5506 0375 4 EA SCREW 6 32 x 3 8 PPSS 8 53 5506 0437 4 EA SCREW 6 32 x 7 16 PPSS 9 55 3303 0006 8 EA WASHER LOCK INT TOOTH 6SS 1 2 3 4 5 6 7 8 9 ...

Page 143: ... 6006 7001 1 EA VL6 GOBO ASSY GLOBULAR BREAKUP 4 41 6006 6001 1 EA VL6 GOBO ASSY MEDIUM CIRCLE 5 41 6006 5011 1 EA VL6 GOBO ASSY NIGHT SKY 6 41 6006 5501 1 EA VL6 GOBO ASSY LEAVES 7 41 6006 4202 1 EA VL6 GOBO ASSY VERTICAL BARS 8 41 6006 4201 1 EA VL6 GOBO ASSY HORIZONTAL BARS 9 41 6006 7015 1 EA VL6 GOBO ASSY BLOCK BREAKUP 10 41 6006 7008 1 EA VL6 GOBO ASSY WAVE 11 41 6006 4009 1 EA VL6 GOBO ASSY...

Page 144: ...1 2 EA SLEEVE LOOP 015 TO 022 55 6675 0002 1 EA EYELET 1 8OD X 156L ROLLED FLANGE 73 7024 0001 1 25 FT CBL STAINLESS STEEL TEFLON COATED 4 53 2009 0003 1 EA NUT 2 56 NYLON INSERT STOP LOCKING 5 53 6659 0010 1 EA SCREW 2 56 X 1 2 PFZ 6 53 6661 0003 4 EA SCREW 0 80 X 3 16 PFSS 7 54 1209 0003 4 EA BEARING 093ID X 3 16od 8 54 2003 0003 1 EA PULLEY IDLER VL6 9 55 2122 0001 1 EA SPRING TENSION SS 10 55 ...

Page 145: ... 37 5 8675 7 3 576 5 2 1 9 66 0 147 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page is intentionally blank ...

Page 146: ...38 0375 1 EA MOTOR STEPPER 3 75DEG VL6 8 52 6396 2604 2 EA RECEPT MTA100 W TAB BLU 4POS 26AWG 9 52 6424 0004 2 EA COVER STRAIN RELIEF 4POS MTA 10 53 6520 0001 4 EA SCREW 4 40 X 3 8 PPZ 11 53 6578 0001 1 EA SCREW 4 40 X 1 8 SET 12 53 6597 0001 2 EA SCREW 4 40 X 3 16 PPZ 13 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 14 55 2203 0001 3 EA SCREW 4 40X1 4 PPZ 15 55 3301 0004 4 EA WASHER FLAT 4 SS 16 55 3301...

Page 147: ... 37 5 8675 7 3 576 5 2 1 9 66 0 149 CONFIDENTIAL 02 9638 0010 23 Aug 99 Click for parts list MOTR1EXP NOTE PART 11 ONLY USED ON FIRST 750 LUMINAIRES 14 17 12 4 1 18 3 5 7 2 11 13 10 16 20 19 9 8 16 15 6 ...

Page 148: ... Aug 99 9 6HQVRU 3 VVHPEO No Part No Qty UM Description 1 11 9638 0114 1 EA PCB SENSOR VL6 2 52 6229 0001 1 EA HEADER MTA FRIC LOK STRT POST 3PIN 3 60 1429 1503 1 EA RES 1 4W 5 150 CF 4 86 7004 0001 1 EA SENSOR OPTICAL GP1S23 1 2 3 4 Item 2 mounted on opposite side ...

Page 149: ...PART NO QTY DESCRIPTION 1 52 6396 2203 2 EA RECEPT MTA100 W TAB RED 3POS 2 52 6424 0003 2 EA COVER STRAIN RELIEF 3POS MTA100 3 73 7089 0002 6 IN WIRE 22AWG RED 300V TEFLON STRANDED 4 73 7089 0009 6 IN WIRE 22AWG WHT TEFLON STRANDED 5 73 7089 0504 6 IN WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 2 3 4 5 ...

Page 150: ...LE ASSY JUMPER WH2 SENSOR 5 44 9638 0375 1 EA MOTOR STEPPER 3 75 DEG VL6 6 52 6396 2604 1 EA RECEPT MTA100 W TAB BLU 4POS 26AWG 7 52 6424 0004 1 EA COVER STRAIN RELIEF 4POS MTA 8 53 6597 0001 2 EA SCREW 4 40 X 3 16 PPZ 9 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 10 55 2203 0001 3 EA SCREW 4 40 X 1 4 PPZ 11 55 3301 0004 4 EA WASHER FLAT 4 SS 12 55 3303 0004 3 EA WASHER LOCK INT TOOTH 4SS 13 55 6568 00...

Page 151: ...PART NO QTY DESCRIPTION 1 52 6424 0003 2 EA COVER STRAIN RELIEF 3POS MTA100 2 53 6396 2203 2 EA RECEPT MTA100 W TAB RED 3POS 3 73 7089 0002 3 IN WIRE 22AWG RED 300V TEFLON STRANDED 4 73 7089 0009 3 IN WIRE 22AWG WHT TEFLON STRANDED 5 73 7089 0504 3 IN WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 2 3 4 5 ...

Page 152: ...T RED 630nm ST 3 41 6006 0850 1 EA FILTER BLUE 470nm ST 4 41 6006 0540 1 EA FILTER YELLOW 550nm ST 5 41 6006 0820 1 EA FILTER LT BLUE GREEN 565nm ST 6 41 6006 0150 1 EA FILTER PINK 829 ST 7 41 6006 0660 1 EA FILTER GREEN 515 565nm ST 8 41 6006 0020 1 EA FILTER MAGENTA 837 ST 9 41 6006 0960 1 EA FILTER LAVENDER P048 ST 10 41 6006 0320 1 EA FILTER BASTARD AMBER 450 550nm ST 11 41 6006 0440 1 EA FILT...

Page 153: ...1 EA ASSY VL6 IGNITOR BOARD IGN6 6 25 9638 0201 1 EA CABLE ASSY GROUND CABLE VL6 7 53 6525 0001 4 EA SCREW 6 32 X 5 16 PPZ 8 53 6534 0004 2 EA RIVET POP STEEL 3 32OD X 3 16 GRIP L 9 53 6613 0001 2 EA SCREW 6 32 X 1 2 PPZ 10 55 2132 0006 2 EA STANDOFF 1 4HEX 6 32 X 1 3 16MF SS 11 55 2182 0001 1 EA GROMMET 12 55 2233 0001 1 EA RECEPTACLE 1 4 TURN VL4 13 55 3303 0006 6 EA WASHER LOCK INT TOOTH 6SS 14...

Page 154: ... 23 9660 0505 1 EA ASSY IGNITOR BOARD VL6 VL6B 7 25 9634 0140 1 EA CABLE ASSY VL5 GROUND SAFETY 8 53 2200 0006 1 EA NUT 6 32 KEPS SS 9 53 6525 0001 4 EA SCREW 6 32 X 5 16 PPZ 10 53 6534 0004 1 EA RIVET POP STEEL 3 32OD X 3 16 GRIP L 11 53 6613 0001 2 EA SCREW 6 32 X 1 2 PPZ 12 55 2132 0006 2 EA STANDOFF 1 4 HEX 6 32 X 1 3 16 M F SS 13 55 2233 0001 1 EA RECEPTACLE 1 4 TURN VL4 14 55 3303 0006 6 EA ...

Page 155: ... 37 5 8675 7 3 576 5 2 1 66 0 157 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page is intentionally blank ...

Page 156: ... IN SLEEVING SIL RUB COATED FBRGLAS 162ID 7f 71 2502 0002 1 EA SOCKET LAMP GY9 5 8 53 5638 1250 1 EA SCREW 1 4 28 X 1 1 4 CAPTIVE 9 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ VL 1 10 53 6525 0001 1 EA SCREW 6 32 X 5 16 PPZ 11 53 6539 0010 2 EA SCREW 10 32 UNF 2A X 2 1 2 PFBSS 12 53 6539 0012 1 EA SCREW 10 32 UNF 2A X 2 PFBSS 13 53 6546 0002 2 EA SCREW 8 32 X 5 16 PPZ 14 54 1209 0002 1 EA SWIVEL BEARIN...

Page 157: ... 37 5 8675 7 3 576 5 2 1 66 0 159 CONFIDENTIAL 02 9638 0010 23 Sep 99 1 2 3 4 7a 5 6 7b 7c 7d 8 9 10 11 12 13 14 7e 15 16 17 18 19 20 21 22 7f ...

Page 158: ...CONFIDENTIAL 23 Aug 99 9 5HIOHFWRU VVHPEO NO PART NO QTY DESCRIPTION 1 10 9638 0053 1 EA MOUNT REFLECTOR VL6 2 10 9638 0057 4 EA CLIP MOUNTING REFLECTOR VL6 3 41 9637 0012 1 EA REFLECTOR COLD MIRROR VL2C 4 53 6524 0001 4 EA SCREW 6 32X5 16 PPB 1 2 3 4 ...

Page 159: ...ption 1 10 9638 0057 4 EA CLIP MOUNTING REFLECTOR VL6 2 12 9660 0073 1 EA ELLIPSOIDAL REFLECTOR W COATING VL6B 3 22 9660 0334 1 EA FAB ASSY REFLECTOR MOUNT VL6 VL6B 4 22 9660 0338 1 EA ASSY DISCONNECT LAMP VL6B 5 53 6525 0001 4 EA SCREW 6 32 X 5 16 PPZ 6 53 6599 0001 2 EA SCREW 4 40 X 3 8 PFZ 1 4pl 2 3 4 5 4pl 6 ...

Page 160: ...TION 1 10 9638 0064 1 EA BRACKET MOUNTING IGN6 PCB 2 24 9638 0066 1 EA PCB ASSY IGNITOR IGN6 3 25 9638 0202 1 EA CABLE ASSY IGNITOR 4 53 2016 0002 2 EA NUT 4 40 HEX ZINC 5 53 6596 0001 2 EA SCREW 4 40 X 5 16 PPZ 6 53 6613 0375 2 EA SCREW 6 32 X 3 8 PPN NYLON 55 2186 0001 1 EA CABLE TIE SMALL 10X4 not shown 1 2 3 4 5 6 ...

Page 161: ...638 0064 1 EA BRACKET MOUNTING IGN6 PCB 2 24 9650 0756 1 EA PCB ASSY INGITOR VL7 3 25 9660 0501 1 EA CABLE ASSY IGNITOR BOARD INPUT VL6 VL6B 4 53 2016 0002 2 EA NUT 4 40 HEX ZINC 5 53 6596 0001 2 EA SCREW 4 40 X 5 16 PPZ 6 53 6613 0375 2 EA SCREW 6 32 X 3 8 PPN NYLON 55 2186 0001 1 EA CABLE TIE SMALL 10X4 not shown 1 2 3 4 5 6 ...

Page 162: ...T POST 2PIN 4 55 2186 0001 2 EA CABLE TIE SMALL 10X4 5 60 1422 1002 12 EA RES 1 4W 5 10MEG CF 6 62 3000 0033 13 EA CAP 033UF 1000V RAD POLYPRO 400 10 7 62 3002 0102 1 EA CAP 001UF 15KV RAD CERAMIC DISC 8 66 4511 0001 1 EA RELAY 30A 24VDC 277VAC 9 68 4515 0006 1 EA COIL IGNITOR VL6 10 75 7102 0001 1 EA SPARK GAP 2 5KV 11 82 4311 0818 12 EA DIODE RECTIFIER MR818 1KV 1A 12 82 5310 6304 2 EA DIODE Z C...

Page 163: ...3 CABLE TIE 10 X 4 SMALL 60 1422 1002 12 EA R1 12 RES 1 4W 5 10MEG CF 62 2032 0001 1 EA C14 CAP 01UF 3000V RAD CERAMIC 375 20 62 3000 0033 13 EA C1 13 CAP 033UF 1000V RAD POLYPRO 600 10 62 3002 0102 1 EA C14 CAP 001UF 15KV RAD CERAMIC DISC 68 4515 0006 1 EA L1 COIL IGNITOR VL6 75 7102 0001 1 EA SG1 SPARK GAP 2 5KV 82 4311 0818 12 EA D1 12 DIODE RECTIFIER MR818 1KV 1A 82 5310 6304 2 EA Z1 2 DIODE Z...

Page 164: ...0010 CONFIDENTIAL 23 Aug 99 JQLWRU RDUG 2XWSXW DEOH VVHPEO NO PART NO QTY DESCRIPTION 1 52 6264 0003 1 EA CONN HOUSING 30 SERIES W FLNGS 3POS 2 52 8247 0002 2 EA CRIMP CONTACT S30 TIN 3 73 7027 0001 4 IN WIRE 16AWG 30KV CHAMPLAIN ONLY 3239B 1 2 3 ...

Page 165: ...638 0010 23 Aug 99 9 JQLWRU DEOH VVHPEO NO PART NO QTY DESCRIPTION 1 52 8298 0002 4 EA TERM WIRE PIN 16 14 ga 2 73 7089 0000 12 5 FT WIRE 22AWG BLK 300V TEFLON STRANDED 3 73 7089 0009 12 5 FT WIRE 22AWG WHT TEFLON STRANDED 1 2 3 6x25 6x64cm 6x25 6x64cm ...

Page 166: ... No Qty UM Description 1 52 5231 0001 2 EA RECEPT FASTON 250 INSUL 18 12AWG 2 52 8298 0002 2 EA TERM WIRE PIN 16 14 ga 3 52 8345 0001 2 EA HOUSING RECEPT 250 SERIES FLAG STYLE CONT STRIP 4 73 7089 0000 12 5 FT WIRE 22AWG BLK 300V TEFLON STRANDED 5 73 7089 0009 12 5 FT WIRE 22AWG WHT TEFLON STRANDED 2 4 5 1 3 ...

Page 167: ...2 1 66 0 169 CONFIDENTIAL 02 9638 0010 23 Aug 99 URXQG DEOH VVHPEO NO PART NO QTY DESCRIPTION 1 52 8223 0001 2 EA TERM RING 6 BLUE 16 14 AWG PIDG 2 73 7089 0504 5 3 FT WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 2 4x16 4x41cm ...

Page 168: ...S MTA100 16 52 6424 0004 1 EA COVER STRAIN RELIEF 4POS MTA 17 52 6424 0005 1 EA COVER STRAIN RELIEF 5POS MTA 18 52 8230 0002 2 EA TERM 1 4 FASTON 22 18AWG VL 1 19 53 2005 0001 1 EA NUT WHEEL 3 8 32X3 32T 20 53 2200 0004 2 EA NUT 4 40 KEPS SS 21 53 2200 0006 4 EA NUT 6 32 KEPS SS 22 53 5506 0750 1 EA SCREW 6 32 x 3 4 PPSS 23 53 6525 0001 1 EA SCREW 6 32 X 5 16 PPZ 24 53 6536 0001 1 EA SCREW 4 40 X ...

Page 169: ... Tooth Lock Washer Comes With Part 38 41 1 EA Hex Nut Comes With Part 38 42 71 2515 0003 1 EA BEZEL for Panel mount LED Socket 43 73 7029 0001 22 IN WIRE 22AWG STRND ORANGE 44 74 1034 0001 1 EA SWITCH THERMAL VL6 DIMMER BULKHEAD 45 86 7002 0003 1 EA SWITCH SLOTTED OPTICAL OPB841W51 46 86 7003 0001 1 EA SENSOR PHOTO TRANSISTOR SFH300 3 OR 4 NO PART NO QTY DESCRIPTION 22 32 21 20 33 37 16 12 30 25 5...

Page 170: ... 25MM THK 24V HIGH VOLUME 7 52 6396 2202 2 EA RECEPT MTA100 W TAB RED 2 POS 8 52 6424 0004 1 EA COVER STRAIN RELIEF 4POS MTA 9 53 2200 0004 8 EA NUT 4 40 KEPS SS 10 53 2200 0006 3 EA NUT 6 32 KEPS SS 11 53 5604 0250 2 EA SCREW 4 40 x 1 4 PPSS BLK 12 53 6525 0001 7 EA SCREW 6 32 x 5 16 PPZ 13 53 6556 0002 8 EA SCREW 4 40 X 3 4 PPB 14 55 3301 0004 8 EA WASHER FLAT 4 SS 15 55 6517 0001 16 EA WASHER F...

Page 171: ... 37 5 8675 7 3 576 5 2 1 66 0 173 CONFIDENTIAL 02 9638 0010 23 Aug 99 Click for parts list 1 13 15 17 16 3 12 3pl 8 7 19 5 14 9 10 11 18 12 4pl 6 4 2 ...

Page 172: ... 36341 9 52 6396 2604 1 EA RECEPT MTA100 W TAB BLU 4POS 26AWG 10 52 6424 0004 1 EA COVER STRAIN RELIEF 4POS MTA 11 53 2200 0006 2 EA NUT 6 32 KEPS SS 12 53 2202 0004 1 EA NUT 4 40 HEX SS NYLON INSERT 13 53 5504 0250 2 EA SCREW 4 40x1 4 PPSS 2 00 14 53 5636 0625 2 EA SCREW 6 32 X 5 8 PFSS BLK 15 53 6525 0003 4 EA SCREW 6 32 X 5 16 PPZ THRD CUT TY F 16 53 6534 0004 2 EA RIVET POP STEEL 3 32OD X 3 16...

Page 173: ...3 576 5 2 1 66 0 175 CONFIDENTIAL 02 9638 0010 23 Aug 99 Click for parts list NOTE VARIOUS QUANTITIES OF ITEM 10 HAVE BEEN USED ON FIRST 750 LUMINAIRES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 ...

Page 174: ... PCB ASSY VL6B SENSOR 16 53 2200 0004 3 EA NUT 4 40 KEPS SS 17 53 6513 0026 1 EA SCREW M3 X 5 X 12MM LG PPSS METRIC 18 53 6520 0001 6 EA SCREW 4 40 X 3 8 PPZ 19 53 6545 0004 3 EA SCREW 8 32 X 3 8 PPZ 20 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 21 53 6608 0003 8 EA SCREW 6 32 X 3 16 LG PPZ VL 1 22 53 6613 0001 8 EA SCREW 6 32 X 1 2 PPZ 23 53 6648 0001 2 EA SCREW 10 32 X 3 4 PPZ 24 54 2029 0001 1 EA B...

Page 175: ...2 9638 0010 23 Aug 99 36 55 6697 0007 2 EA STANDOFF 3 16 RND 4 40 X 53 64 LG FF ALUM No Part No Qty UM Description 20 2 7 25 3 26 33 27 24 32 18 4pl 14 23 31 13 22 2pl 12 4 8 18 2pl 9 31 23 17 35 1 34 10 11 22 2pl 20 2pl 15 36 5 21 30 22 4pl 16 6 19 ...

Page 176: ...L 2 3 42 9638 0042 1 EA LENS VL6 ASPHERIC 4 42 9638 0043 1 EA LENS SPHERICAL COATED VL6 2 5 42 9638 0044 1 EA LENS SPHERICAL COATED VL6 3 6 42 9638 0045 1 EA LENS SPHERICAL COATED VL6 4 7 53 2202 0004 4 EA NUT 4 40 HEX SS NYLON INSERT 8 53 6520 0002 4 EA SCREW 4 40 X 7 16 PPZ 9 55 3301 0004 8 EA WASHER FLAT 4 SS 10 55 6515 0001 2 EA WASHER FLAT 4 250ODX 125IDX 015THK 1 2 3 4 5 6 7 8 9 10 ...

Page 177: ...A SPACER 3 MEDIUM ANGLE LENS 5 10 9638 0219 1 EA STOP PIN MEDIUM ANGLE LENS 6 10 9638 0236 1 EA RETAINER MEDIUM ANGLE LENS 7 10 9638 0237 1 EA SILICONE TUBING 1 8 OD X 1 16 ID X 6 7 8LG 8 42 9638 0224 1 EA LENS A MFOV VL6 9 42 9638 0225 1 EA LENS B MFOV VL6 10 42 9638 0226 1 EA LENS C MFOV VL6 11 42 9638 0227 1 EA LENS D MFOV VL6 12 42 9638 0228 1 EA LENS E MFOV VL6 13 53 2200 0008 1 EA NUT 8 32 K...

Page 178: ...LENS 6 10 9638 0232 1 EA CLIP BARREL REAR WIDE ANGLE LENS 7 22 9638 0189 1 EA ASSY LENS BARREL WELDMENT 8 42 9638 0175 1 EA LENS WFOV SERIES II A 9 42 9638 0176 1 EA LENS WFOV SERIES II B 10 42 9638 0177 1 EA LENS WFOV SERIES II C 11 42 9638 0178 1 EA LENS WFOV SERIES II D 12 42 9638 0179 1 EA LENS WFOV SERIES II E 13 42 9638 0180 1 EA LENS WFOV SERIES II F 14 55 6525 0003 2 EA BUSHING 1 4 ID FLAN...

Page 179: ... 37 5 8675 7 3 576 5 2 1 66 0 181 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page is intentionally blank ...

Page 180: ... BARREL GROUP 1 VL6B 6 21 9660 0227 1 EA ASSY GROUP 3 SUB BARREL VL6B 7 21 9660 0229 1 EA ASSY GROUP 2 SUB BARREL VL6B 8 21 9660 0272 1 EA ASSY MOTOR ZOOM OPTICS VL6B 9 42 9660 0026 1 EA LENS 9 ZOOM OPTICS VL6B 10 53 2200 0004 6 EA NUT 4 40 KEPS SS 11 53 2202 0004 1 EA NUT 4 40 HEX SS NYLON INSERT 12 53 5504 0375 4 EA SCREW 4 40 X 3 8 PPSS 13 53 5506 0501 2 EA SCREW 6 32 X 1 2 PPSS W EXT TTH WASHE...

Page 181: ... 37 5 8675 7 3 576 5 2 1 66 0 183 CONFIDENTIAL 02 9638 0010 23 Aug 99 3 15 14 16 10 13 8 2 5 12 4pl 16 4 15 14 16 7 11 4pl 9 6 10 1 4pl ...

Page 182: ... 3 10 9660 0213 1 EA SPACER LENS 3 4 VL6B 4 10 9660 0215 1 EA SPACER LENS 4 5 VL6B 5 10 9660 0216 1 EA SUB BARREL GROUP 1 VL6B 6 10 9660 0226 1 EA RETAINER LENS 1 VL6B 7 42 9660 0018 1 EA LENS 1 ZOOM OPTICS VL6B 8 42 9660 0019 1 EA LENS 2 ZOOM OPTICS VL6B 9 42 9660 0020 1 EA LENS 3 ZOOM OPTICS VL6B 10 42 9660 0029 1 EA LENS 4 ZOOM OPTICS VL6B 11 42 9660 0030 1 EA LENS 5 ZOOM OPTICS VL6B 1 2 3 4 5 ...

Page 183: ...A BRONZE SLEEVE BEARING ZOOM VL6B 4 12 9660 0224 1 EA MACHINED BARREL LEFT ZOOM VL6B 5 42 9660 0023 1 EA LENS 6 ZOOM OPTICS VL6B 6 42 9660 0024 1 EA LENS 7 ZOOM OPTICS VL6B 7 42 9660 0025 1 EA LENS 8 ZOOM OPTICS VL6B 8 53 2201 0004 4 EA NUT 4 40 HEX SS 9 53 5504 0375 4 EA SCREW 4 40 X 3 8 PPSS 10 55 2249 0002 2 EA RETAINING RING GRV DIA 352 EXTERNAL SS 11 55 6590 0011 4 EA WASHER 4 LOCK EXT TOOTH ...

Page 184: ...DUUHO URXS HQV VVHPEO No Part No Qty UM Description 1 10 9660 0217 1 EA SUB BARREL GROUP 3 VL6B 2 10 9660 0218 1 EA SPACER LENS 10 11 VL6B 3 10 9660 0228 1 EA RETAINER LENS 11 VL6B 4 42 9660 0027 1 EA LENS 10 ZOOM OPTICS VL6B 5 42 9660 0028 1 EA LENS 11 ZOOM OPTICS VL6B 1 3 4 5 2 ...

Page 185: ...9638 0010 23 Aug 99 9 RRP 2SWLFV 0RWRU VVHPEO No Part No Qty UM Description 1 44 9660 0262 1 EA MOTOR 1 LINEAR VL6B ZOOM 2 52 6396 2804 1 EA RECEPT 4POS MTA100 W POL TAB GREEN CLSD END 3 52 6424 0004 1 EA COVER 4 POS CLOSED END STRAIN RELIEF MTA 1 2 3 ...

Page 186: ... EA HEADER MTA FRCT LOK STRT POST 4PIN 8 52 6297 0001 4 EA HEADER MTA FRCT LOK STRT POST 2PIN 9 52 6353 0034 1 EA CONN 4 SIDED 34POS SQR POST 025 10 52 6365 0003 1 EA HEADER 3POS SHROUDED R A 11 52 6421 0027 2 EA LATCH w o PUSH TABS for Pin Header Assy 12 52 6445 0005 1 EA HEADER MTA100 SHROUDED 5 POS R A 13 53 2009 0001 2 EA NUT 2 56 14 53 6659 0009 2 EA SCREW 2 56 X 7 16 PPZ 15 55 2112 0002 2 EA...

Page 187: ...ER 4POS MTA100 SHROUDED RT ANG 52 6284 0001 2 EA J2 3 HEADER 4POS MTA FRCT LOK STRT POST 52 6297 0001 1 EA J6 HEADER 2PIN MTA FRCT LOK STRT POST 52 6357 0001 1 EA J1 HEADER 10POS MTA FRCT LOK STRT POST 52 6365 0002 4 EA J4 5 8 13 HEADER 2POS MTA100 SHROUDED R A 52 6365 0003 3 EA J9 10 16 HEADER 3POS SHROUDED RT ANGLE 52 6420 0034 1 EA J7 PIN HEADER ASSY 34 POS W STR RLF LATCH 52 6445 0005 1 EA J14...

Page 188: ... TAB BLU 26AWG 6POS 10 52 6424 0002 1 EA COVER STRAIN RELIEF 2POS MTA 11 52 6424 0004 5 EA COVER STRAIN RELIEF 4POS MTA 12 52 6424 0006 1 EA COVER STRAIN RELIEF 6POS MTA100 13 55 2197 0001 22 IN HEAT SHRINK 3 8 BLACK 14 55 2240 0020 1 IN HEAT SHRINK HCG 1 8 BLACK 15 55 2240 0021 1 IN HEAT SHRINK HCG 1 8 CLEAR 16 55 2240 0022 1 IN HEAT SHRINK HCG 1 8 WHITE 17 55 2240 0023 1 IN HEAT SHRINK HCG 1 8 R...

Page 189: ...CONFIDENTIAL 02 9638 0010 23 Aug 99 9 6HQVRU 3 VVHPEO Part No Qty UM Ref Des Description 11 9660 0516 1 EA PCB SENSOR BOARD VL6B 52 6507 0004 1 EA J1 HEADER 4POS R A 2MM SHROUDED 86 7005 0001 2 EA S1 2 SENSOR HALL EFFECT A3141LLT SUR MT ...

Page 190: ...L VL6B 6 10 9660 0144 1 EA SPRING GOBO RETAINER SPINNING GOBO WHEEL VL6B 7 10 9660 0153 1 EA MAGNET HALL EFFECT SENSOR 07ID VL6B 8 21 9660 0102 1 EA ASSY SENSOR PLANET GEAR VL6B 9 21 9660 0147 1 EA ASSY DRIVE HUB PULLEY FLANGE SPINNING GOBO WHEEL 10 41 6016 4305 1 EA GOBO PINWHEEL 11 41 6016 4316 1 EA ASSY VL6B SPINNING GOBO HYPNOSPIRAL 12 41 6016 6011 1 EA ASSY VL6B SPINNING GOBO CIRCLE OF OVALS ...

Page 191: ... 37 5 8675 7 3 576 5 2 1 66 0 193 CONFIDENTIAL 02 9638 0010 23 Aug 99 15 3pl 15 3pl 5 16 2pl 8 11 13 10 2 3 7 9 1 4pl 12 14 6 ...

Page 192: ...194 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 193: ...1 EA PCB ASSY VL6 LAMP CONTROL BD W EPROM 18 25 9634 0180 1 EA CABLE ASSY VL5 INPUT W GRN YEL 19 25 9638 0243 1 EA CABLE ASSY GROUND 20 25 9643 0017 1 EA CABLE ASSY VLM VL6 TILT 21 25 9643 0018 1 EA CABLE ASSY VLM VL6 PAN 22 52 8295 0002 1 EA TERMINAL STRIP 300V 12AWG 20A 2 POS 23 53 2002 0001 4 EA NUT 6 32 KEP ZINC PLATED 24 53 2002 0003 1 EA NUT 6 32 HEX ZINC NYLON INSERT 25 53 2002 0004 8 EA NU...

Page 194: ... 4 40 X 5 16 PFB 43 55 3301 0010 2 EA WASHER 10 FLAT 44 55 6507 0003 6 IN WEATHER STRIP 1 8 X 1 X 50 ADHESIVE BACK 45 55 6510 0001 6 IN GROMMET 032 052THK 052ID Not Shown 46 55 6517 0001 6 EA WASHER 375 OD 150 ID 031 THK FLAT STEEL 47 55 6538 0001 12 EA WASHER 6 LOCK INTERNAL TOOTH 48 55 6579 0008 1 EA GROMMET 3 8 HOLE 5 16 ID 3 8 THK MATL 49 55 6603 0001 2 EA SPRING SS 4 6 IN EXTENSION 50 67 4008...

Page 195: ... list 19 28 10 48 23 7 50 37 31 14 29 49 2 24 9 44 1 27 30 43 22 35 46 40 42 15 31 37 31 37 38 36 4 3 37 31 6 8 49 2 34 33 47 17 5 27 20 27 9 32 26 39 11 12 13 25 4pl 16 21 2pl 2pl 4pl 4pl 2pl 2pl 3pl 2pl 2pl 2pl 12pl 33 4pl 16 25 4pl 11 12 23 47 33 4pl 40 2pl 43 33 3pl 18 46 3pl 33 3pl 7 ...

Page 196: ...198 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 197: ... 17 22 9634 0110 1 EA CROSS MEMBER ASSY YOKE 18 22 9634 0112 1 EA YOKE LEG VL5 TILT SIDE 19 22 9638 0059 01 2 EA Assy Pan Tilt Mechanism VL6 J06 Encoder 20 23 9650 3327 1 EA ELEC ASSY RELAY 21 24 9638 0009 01 1 EA PCB ASSY VL6 LAMP CONTROL BD W EPROM 22 24 9660 0500 1 EA PCB ASSY VL6B CONTROLLER 23 25 9638 0243 1 EA CABLE ASSY GROUND 24 25 9643 0017 1 EA CABLE ASSY VLM VL6 TILT 25 25 9643 0018 1 E...

Page 198: ...55 2177 0001 2 EA CABLE ANCHOR MOUNT BLACK 49 55 2178 0001 2 EA CABLE ANCHOR MOUNT 8 SCREW MOUNTING 50 55 2186 0001 4 EA CABLE TIE 10 X 4 SMALL 51 55 2201 0001 4 EA SCREW 4 40 X 5 16 PFB 52 55 3301 0010 2 EA WASHER 10 FLAT 53 55 3303 0006 4 EA WASHER 6 LOCK INT TOOTH SS 54 55 6507 0003 6 IN WEATHER STRIP 1 8 X 1 X 50 ADHESIVE BACK 55 55 6510 0001 6 IN GROMMET 032 052THK 052ID Not Shown 56 55 6517 ...

Page 199: ... 9638 0010 23 Aug 99 36 10 59 23 26 30 7 60 45 39 17 41 37 58 2 32 19 41 56 25 11 12 13 41 57 52 40 33 48 24 5 9 54 1 35 21 41 57 42 2 28 58 8 35 6 39 45 3 4 39 45 46 44 31 27 34 22 47 38 52 30 15 53 42 20 42 53 14 56 41 19 32 11 12 45 39 51 3 18 49 16 ...

Page 200: ...er Plate Comes with Encoder 13 52 6435 2202 1 EA CONN MTA156 RED 2PIN CBL CBL 14 52 6436 0002 1 EA COVER STRAIN RELIEF 2POS MTA156 15 53 2001 0001 1 EA NUT 10 32 KEPS ZINC PLATED 16 53 5506 0312 4 EA SCREW 6 32 x 5 16 PPSS 17 53 5652 0125 1 EA SCREW 2 56 x 1 8 SET KNURLED END BLK 18 53 6513 0004 3 EA SCREW 2mm x 4mm PPSS 19 53 6534 0002 2 EA RIVET POP ALUM 3 32OD X 3 16 GRIP RAN 20 53 6609 0001 3 ...

Page 201: ... 37 5 8675 7 3 576 5 2 1 2 66 0 203 CONFIDENTIAL 02 9638 0010 23 Aug 99 Click for parts list 1 2 3 4 5 6 7 8 29 10 11 12 15 16 17 18 19 20 21 22 23 24 25 25 26 27 28 13 14 9 ...

Page 202: ...051 1 EA WASHER D PTA 3 22 9638 0220 1 EA ASSY DRIVE SHAFT PAN TILT 10 9638 0217 1 EA DRIVE SHAFT W PULLEY 10 9638 0221 1 EA PULLEY FLANGE PAN TILT DRIVE SHAFT 4 54 1222 0002 1 EA RING RETAIN METRIC FOR 9MM SHAFT 5 55 2128 0001 7 EA SPRING DISC CLUTCH VL5 6 55 6677 0007 1 EA WASHER FLAT 75OD X 383ID X 031TH BLKOX 7 55 6677 0008 1 EA WASHER FLAT S S 875OD X 3781 1 2 3 4 5 6 7 2 7 3 1 5 4 6 ...

Page 203: ...g 99 1 DEOH VVHPEO NO PART NO QTY DESCRIPTION 1 52 6424 0002 2 EA COVER STRAIN RELIEF 2POS MTA 2 52 6396 2202 2 EA RECEPT MTA100 W TAB RED 2 POS 3 73 7089 0002 1 FT WIRE 22AWG RED 300V TEFLON STRANDED 4 73 7089 0504 1 FT WIRE 22AWG 300V 200C TEF GRN YEL UL1180 1 2 3 4 ...

Page 204: ...L 23 Aug 99 9 9 5HOD VVHPEO No Part No Qty UM Description 1 04 9650 0044 1 EA LABEL RELAY WIRING VL7 2 52 8271 0006 2 EA RECP FASTON 1 4 16 14 AWG INS 3 66 4510 0002 1 EA RELAY 20A 250VAC DPDT UL CSA VDE 4 82 4307 4002 1 EA DIODE 1N4002 RECTIFIER 100V 1A 1 2 3 4 ...

Page 205: ...NO PART NO QTY DESCRIPTION 1 11 9638 0010 1 EA PCB VL6 CONTROL 2 22 9638 0087 1 EA KIT COMPONENTS VL6 PCB ASSY 3 53 5508 0500 1 EA SCREW 8 32 X 1 2 PPSS 4 55 3303 0008 1 EA WASHER 8 LOCK INT TOOTH SS 5 87 7156 0002 1 EA EPROM PGMD 27C010A 10 VL6v2 0 10 20 94 1 2 3 4 5 See 22 9638 0087 55 6703 0001 ...

Page 206: ...ET STRIP SINGLE ROW 12POS LOW PRO 52 6373 0005 4 EA XU11 13 SOCKET STRIP SINGLE ROW 8POS LOW PRO 52 6373 0007 4 EA 1 2XU3 7 XU4 6 SOCKET STRIP DOUBLE ROW 8POS 52 6373 0008 2 EA 1 2XU3 7 SOCKET STRIP SINGLE ROW 8POS TIN 52 6374 0007 2 EA XU14 SOCKET STRIP SINGLE ROW 7POS LOW PROF 52 6433 0001 1 EA F1 PLUG ADAPTER 8PIN LCP SAMTEC 52 6437 0016 6 EA XU8 10 12 SOCKET STRIP 16POS ELEVATED 33 52 8284 000...

Page 207: ...4 EA D3 6 DIODE ZENER TS 1N5908 5V 5W 82 5316 6281 1 EA D7 DIODE ZENER 1N6281 27V 1500W 10 83 3157 0001 2 EA U25 26 IC 6N137 OPTOCOUPLER 83 5000 0001 5 EA U3 7 IC L293D QUAD HALF BRIDGE DRIVER 83 5000 0003 1 EA U24 IC LM2575T 5 0 VOLTAGE REG SWITCHING 83 5000 0004 2 EA U27 28 IC LMD18200 H BRIDGE 55V 3A 84 0068 0332 1 EA U18 IC 68332 MICROPROCESSOR 84 4131 0001 1 EA U22 IC 74HC05 HEX INVERTER W OP...

Page 208: ...210 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 Click for parts list ...

Page 209: ...ES 1W 1 10K 100V CHIP THK FLM SMT0805 60 9461 1504 6 EA R12 18 28 40 42 46 RES 1W 1 15K 100V CHIP THK FLM SMT0805 60 9461 2403 8 EA R5 8 21 23 26 32 37 39 RES 1W 1 2 4K 100V CHIP THK FLM SMT0805 60 9461 7503 12 EA R4 6 10 13 14 15 19 22 27 29 35 36 RES 1W 1 7 5K 100V CHIP THK FLM SMT0805 62 2104 3826 1 EA C38 CAP 82UF 35V RAD ALUM 6 3 X 15MM 20 LOW ESR 62 3009 0472 4 EA C7 12 14 21 22 26 29 30 35 ...

Page 210: ...MMD 16BIT MICROCONTROLLER 84 4263 0001 1 EA U9 IC AD7302BR 8 BIT DAC 2 7 5 5V PARALLEL INPUT DUAL VOLTAGE OUTPUT 84 4285 0001 1 EA U5 IC NC7S04M5 HS INVERTER 84 4288 0001 1 EA U1 IC MAX6314US44D3 T MICROPROCESSOR RESET CIRCUIT 85 3773 0001 4 EA U2 3 4 7 IC PBL3773QN STEPMOTOR DRIVER 87 7184 0000 1 EA U12 IC SST29EE512 904CNH EEPROM BLANK 512KILOBIT PAGE MODE 88 8130 0001 1 EA D1 LED GREEN SUR MT W...

Page 211: ...A 5 52 6424 0004 1 EA COVER STRAIN RELIEF 4POS MTA 6 52 6431 0002 1 EA BACKSHELL CPC17 NYLON 300 525 cbl rng 7 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG LOOSE PIDG 8 52 8276 0001 7 EA CONTACT PIN TIN 18 16AWG LOOSE TYPE 3 9 52 8277 0001 5 EA CONTACT PIN 22AWG GLD LOOSE TYPE 3 10 52 8298 0002 2 EA TERM WIRE PIN 16 14 GA 11 54 1223 0001 1 EA CORD GRIP 1 2 NPT 610GRIP KELLUMS D LUX NS 55 2199 0002...

Page 212: ...4POS MTA 6 52 6431 0002 1 EA BACKSHELL CPC17 NYLON 300 525 CBL RNG 7 52 8277 0001 5 EA CONTACT PIN 22AWG GOLD TYPE 3 8 52 8276 0001 7 EA CONTACT PIN TIN 18 16AWG TYPE 3 9 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG LOOSE PIDG 10 52 8244 0005 1 EA FASTON RECEPT INSUL 250 22 18AWG 11 52 8271 0006 2 EA RECEPT FASTON 1 4 16 14AWG INSUL LOOSE 12 54 1223 0001 1 EA CORD GRIP 1 2 NPT 610GRIP KELLUMS D LU...

Page 213: ...2 1 EA RECEPT MTA100 W TAB RED 2 POS 5 52 6424 0005 1 EA COVER STRAIN RELIEF 5POS MTA 6 52 6434 2202 1 EA RECEPT MTA156 RED 2POS 7 52 6436 0002 1 EA COVER STRAIN RELIEF 2POS MTA156 8 55 2197 0001 1 IN HEAT SHRINK 3 8 BLACK 9 55 2199 0002 2 IN HEATSHRINK 1 16 CLEAR 10 55 2200 0001 1 IN HEAT SHRINK 3 16 BLACK 11 55 2200 0001 1 IN HEAT SHRINK 3 16 BLACK 12 73 7039 0001 26 5 IN CBL 22AWG STRND 4COND P...

Page 214: ...2 1 EA RECEPT MTA100 W TAB RED 2 POS 5 52 6424 0005 1 EA COVER STRAIN RELIEF 5POS MTA 6 52 6434 2202 1 EA RECEPT MTA156 RED 2POS 7 52 6436 0002 1 EA COVER STRAIN RELIEF 2POS MTA156 8 55 2197 0001 1 IN HEAT SHRINK 3 8 BLACK 9 55 2199 0002 2 IN HEATSHRINK 1 16 CLEAR 10 55 2200 0001 1 IN HEAT SHRINK 3 16 BLACK 11 55 2200 0001 1 IN HEAT SHRINK 3 16 BLACK 12 73 7039 0001 8 5 IN CBL 22AWG STRND 4COND PO...

Page 215: ... 37 5 8675 7 3 576 5 2 1 2 66 0 217 CONFIDENTIAL 02 9638 0010 23 Aug 99 This page is intentionally blank ...

Page 216: ...HR 10 52 6467 0011 2 EA CONN FEM PLUG 11 POS 30 24AWG CRIMP PHR 11 52 6467 0024 12 EA CONTACT SOCKET 30 24AWG CRIMP REEL PH JST 12 52 8244 0003 2 EA FASTON RECEPT FLAG 250 22 18AWG REEL 13 52 8291 0001 1 EA KEYING PLUG MTA 14 55 6695 0001 0 25 FT HEATSHRINK 1 2 ADHESIVE WALL 15 55 6699 0003 1 5 FT SLEEVING 1 2 NOM DIA POLY EXP BRAIDED 16 73 1522 0002 2 6 FT WIRE 22AWG 150V 200C TFE RED UL1213 CSA ...

Page 217: ... 37 5 8675 7 3 576 5 2 1 2 66 0 219 CONFIDENTIAL 02 9638 0010 23 Aug 99 ...

Page 218: ...220 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page is intentionally blank ...

Page 219: ...221 CONFIDENTIAL 02 9638 0010 23 Aug 99 KDSWHU LDJUDPV Connector Type Identification Connector Pin Locations ...

Page 220: ...222 9 5 7 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 This page intentionally blank ...

Page 221: ...n be red yellow blue or black A strain relief may be used to protect the wire connection This particular illustrations shows a typical five position MTA style connector and strain relief 3 CPC connectors are used to connect controller wiring to external cables Contact pins are crimped to the ends of wires The wires and contact pins are inserted into the CPC connector Refer to the Connector Pin Loc...

Page 222: ...escription 1 RED 18 AWG 24V 2 GRN 18 AWG GND Pin Wire Color Wire Size Description 1 RED 18 AWG 24V 2 GRN 18 AWG GND Pin Wire Wire Size Description 1 YEL 22 AWG TX 2 BLU 22 AWG TX 3 ORG 22 AWG RX 4 GRY 22 AWG RX Pin Wire Wire Size Description 1 BLK 18 AWG DIMMER LINE 1 2 BLK 18 AWG DIMMER LINE 2 3 N C 4 YEL 22 AWG DATA TX 5 BLU 22 AWG DATA TX 6 GRN 18 AWG DIMMER GND 1 7 RED 18 AWG POWER 24V 8 N C 9...

Page 223: ...iption DETAIL SCHEMATIC PIN CODE OPEN OPEN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18AWG BLACK x3 2 1 22AWG YELLOW 18AWG BLACK x3 3 4 1 2 22AWG BLUE 18AWG GREEN x2 DIMMER LINE 18AWG RED 18AWG SHIELD N C 22AWG SHIELD N C OPEN 22AWG ORANGE 22AWG GRAY 18AWG WHITE x3 18AWG WHITE x3 18AWG GREEN x2 DIMMER NEUTRAL 1 2 18AWG RED 18AWG GREEN 18AWG GREEN ORG GRY PIN INSERT OPEN TIN CONTACT GOLD CONTACT 15 16...

Page 224: ...WG 4B WHT BRN 26 AWG BEAM A 5A BLACK 26 AWG DIM EOT 5B BROWN 26 AWG LENS A 6A WHT GRY 26 AWG WH2 D 6B VIOLET 26 AWG LENS B 7A WHT RED 26 AWG WH2 C 7B WHT BLK VIO 26 AWG WH1 B 8A WHT VIO 26 AWG WH2 B 8B WHT BLK BRN 26 AWG WH1 C 9A WHT BLK 26 AWG WH2 A 9B WHT BLK RED 26 AWG WH1 D 10A GREEN 26 AWG DC GND 10B BLUE 26 AWG LENS C 11A ORANGE 26 AWG P T SENS 11B WHT ORG 26 AWG LENS D 12A WHT BLK GRY 26 AW...

Page 225: ... 26AWG WHT BLK GRY 26AWG ORANGE 26AWG GREEN 26AWG WHT BLK 26AWG WHT VIO 26AWG WHT RED 26AWG WHT GRY 26AWG BLACK N C 26AWG WHITE 26AWG YELLOW 26AWG WHT BLK GRN 26 AWG WHT BLU 26AWG WHT YEL 26AWG WHT GRN 26AWG WHT BRN 26AWG BROWN 26AWG VIOLET 26AWG WHT BLK VIO 26AWG WHT BLK BRN 26AWG WHT BLK RED 26AWG BLUE 26AWG WHT ORG N C N C N C N C N C N C MANUFACTURER S PART NO SIDE A Pin Wire Wire Size Descrip...

Page 226: ...iption 1 BROWN 26 AWG MD1A 2 VIOLET 26 AWG MD1B 3 BLUE 26 AWG MD1C 4 WHT ORG 26 AWG MD1D Pin Wire Wire Size Description 1 WHT BRN 26 AWG MD2A 2 WHT GRN 26 AWG MD2B 3 WHT YEL 26 AWG MD2C 4 WHT BLU 26 AWG MD2D Pin Wire Wire Size Description 1 WHT BLK GRY 26 AWG MD3A 2 WHT BLK YEL 26 AWG MD3B 3 WHT BLK ORG 26 AWG MD3C 4 WHT BLK BLU 26 AWG MD3D Pin Wire Wire Size Description 1 WHT BRN 26 AWG MD4A 2 WH...

Page 227: ...VDC 2 GREEN 18 AWG GND SENSORS 6POS MTA LENS STEP1 4POS MTA WH 1 STEP4 4POS MTA WH 2 STEP5 4 POS MTA BEAM STEP2 4POS MTA DIM STEP3 4POS MTA POWER 2POS MTA N C BLACK GRAY WHITE ORANGE YELLOW BROWN VIOLET BLUE WHITE ORANGE WHT BLK GRN WHT BLK VIO WHT BLK BRN WHT BLK RED RED GREEN WHT BLK GRY WHT BLK YEL WHT BLK ORG WHT BLK BLU WHITE BROWN WHITE GREEN WHITE YELLOW WHITE BLUE WHITE BLACK WHITE VIOLET ...

Page 228: ...00 receptacles are fitted together with a 7 pos MTA100 strain relief cover Pin Wire Wire Size Description 1 RED 22 AWG MTR 2 BLK 22 AWG MTR Pin Wire Wire Size Description 1 RED 22 AWG 5V 2 WHT 22 AWG ENC A 3 GRN 22 AWG GND 4 BLK 22 AWG ENC B 5 SHIELD 22 AWG SHIELD Pin Wire Wire Size Description 1 RED 22 AWG MTR 2 BLK 22 AWG MTR Pin Wire Wire Size Description 1 BLK 22 AWG ENC B 2 N C 3 WHT 22 AWG E...

Page 229: ... 1 2 3 4 1 2 5 3 2 5 4 1 1 2 22AWG WHITE 8 5 22AWG GREEN 8 5 22AWG BLACK 8 5 22AWG SHIELD N C 22AWG RED 8 5 22AWG BLACK 8 5 OPEN GRN RED WHT BLK Pin Wire Wire Size Description 1 RED 22 AWG MTR 2 BLK 22 AWG MTR Pin Wire Wire Size Description 1 RED 22 AWG 5V 2 WHT 22 AWG ENC A 3 GRN 22 AWG GND 4 BLK 22 AWG ENC B 5 SHIELD 22 AWG SHIELD Pin Wire Wire Size Description 1 RED 22 AWG MTR 2 BLK 22 AWG MTR ...

Page 230: ...OH Pin Wire Wire Size Description 1 BLK 22 AWG ENC B 2 N C 3 WHT 22 AWG ENC A 4 RED 22 AWG 5V 5 GRN 22 AWG GND DETAIL SCHEMATIC 22AWG RED 26 5 1 2 3 4 1 2 5 3 2 5 4 1 1 2 22AWG WHITE 26 5 22AWG GREEN 26 5 22AWG BLACK 26 5 22AWG SHIELD N C 22AWG RED 26 5 22AWG BLACK 26 5 OPEN GRN RED WHT BLK Pin Wire Wire Size Description 1 GRN 22 AWG DC GND 2 WHT 22 AWG SENS 3 RED 22 AWG 5VDC DETAIL SCHEMATIC 22AW...

Page 231: ...DQG ULV 0RWRUV 4 Pos Blue MTA100 Receptacle Pin Wire Wire Size Description 1 GRN 22 AWG DC GND 2 WHT 22 AWG SENS 3 RED 22 AWG 5VDC Pin Wire Wire Size 1 BRN 26 AWG 2 ORG 26 AWG 3 RED 26 AWG 4 YEL 26 AWG DETAIL SCHEMATIC 22AWG GREEN 3 0 22AWG WHITE 3 0 1 2 3 1 2 3 22AWG RED 3 0 DETAIL SCHEMATIC 26AWG BROWN 26AWG ORANGE 26AWG RED 1 2 3 4 26AWG YELLOW MOTOR ...

Page 232: ...e 370 0RWRU 2 Pos red MTA156 Connector To Pan Tilt Cable Pin Wire Wire Size 1 RED 26 AWG 2 BLK 26 AWG 3 BLU 26 AWG 4 GRN 26 AWG Pin Wire Wire Size Description 1 WHT 22 AWG MTR 2 BLU 22 AWG MTR DETAIL SCHEMATIC 26AWG RED 26AWG BLACK 26AWG BLUE 1 2 3 4 26AWG GREEN MOTOR DETAIL SCHEMATIC 22AWG WHITE 22AWG BLUE 1 2 MOTOR ...

Page 233: ...acle 7KHUPDO 6ZLWFK 2 Pos Red MTA100 Receptacle Pin Wire Wire Size Description 1 N C 2 BLK 24 AWG P T 3 RED 24 AWG DC GND Pin Wire Wire Size Description 1 ORG 22 AWG T SWITCH 2 ORG 22 AWG 24VDC DETAIL SCHEMATIC 24AWG BLACK 1 2 3 24AWG RED OPEN PHOTO SENSOR DETAIL SCHEMATIC 22AWG ORG 1 2 22AWG ORG THERMAL SWITCH ...

Page 234: ... 9 9 6327 80 1 5 6 59 0 18 02 9638 0010 CONFIDENTIAL 23 Aug 99 DQV 2 Pos Red MTA100 Receptacle Pin Wire Wire Size Description 1 RED 22 AWG 24VDC 2 BLU 22 AWG DC GND DETAIL SCHEMATIC 22AWG RED 1 2 22AWG BLUE FAN ...

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