Suzuki SFV650, Service Manual

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5C-15 Clutch:
Installation
CAUTION
!
This primary drive gear bolt has left-hand
thread.
1) Install the primary drive gear assembly (1) and water
pump drive gear (2).
2) Temporarily tighten the primary drive gear bolt (3).
3) Install the clutch components. Refer to “Clutch
Installation (Page 5C-9)”.
4) While holding the clutch pressure plate with the
special tool, tighten the primary drive gear bolt (3) to
the specified torque.
Special tool
(A): 09930–40113 (Rotor holder)
Tightening torque
Primary drive gear bolt (a): 70 N·m (7.0 kgf-m,
50.5 lbf-ft)
5) Install the clutch cover. Refer to “Clutch Installation
(Page 5C-9)”.
Primary Drive Gear Inspection
B944H15306022
Inspect the primary drive gear in the following
procedures:
1) Remove the primary drive gear assembly. Refer to
“Primary Drive Gear Removal and Installation
(Page 5C-14)”.
2) Visually inspect the gear teeth for wear and damage.
If they are worn, replace the gear with a new one.
Refer to “Primary Drive Gear Disassembly and
Assembly (Page 5C-15)”.
3) Install the primary drive gear assembly. Refer to
“Primary Drive Gear Removal and Installation
(Page 5C-14)”.
Primary Drive Gear Disassembly and Assembly
B944H15306023
Refer to “Primary Drive Gear Removal and Installation
(Page 5C-14)”.
Disassembly
Remove the following parts from the primary drive gear.
• Snap ring (1)
• Spring washer (2)
• Scissors gear (3)
• Springs (4)
• Primary drive gear (5)
Special tool
: 09900–06107 (Snap ring pliers)
1
3
2
I944H1530057-03
(A)
(a)
3
I944H1530058-02
I944H1530059-01
1
2
3
I944H1530060-01
1
2
3
4
5
I944H1530061-01