Suzuki SFV650, Service Manual

Page: 219 / 573

Engine Mechanical: 1D-30
2) Remove the rear cylinder head (2) by the removing
cylinder head bolts (M6) (L70) (3) and (M10) (4).
NOTE
Loosen the cylinder head bolts little by little
diagonally with the smaller sizes first.
3) Remove the rear cylinder gasket (1) and dowel pins
(2).
4) Remove the rear cam chain guide (3).
Rear Cylinder
1) Remove the cylinder nuts (1) and clamp (2).
2) Remove the rear cylinder (3).
NOTE
Firmly grip the cylinder at both ends, and lift
it straight up. If the cylinder does not come
off, lightly tap it with a plastic hammer.
3) Remove the rear cylinder gasket (4) and dowel pins
(5).
Rear Piston
1) Place a clean rag over the cylinder base so as not to
drop the piston pin circlips into the crankcase.
2) Remove the piston pin circlip (1).
3) Draw out the piston pin (2) and remove the piston
(3).
NOTE
Scribe the cylinder number on the piston
head.
2
3
4
I944H1140158-01
1
2
2
3
I944H1140159-01
1
1
2
3
I944H1140160-01
5
4
I944H1140161-01
1
2
3
I944H1140162-01