Suzuki SFV650, Service Manual

Page: 343 / 573

Starting System: 1I-5
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-ring and square-ring with new
ones to prevent oil leakage and moisture.
• Tighten the brush holder mounting nut (1) to the
specified torque.
Tightening torque
Starter motor brush holder mounting nut (a): 7
N·m (0.7 kgf-m, 5.0 lbf-ft)
• Apply grease to the lip of the dust seal and bearing.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer (2) to the housing end correctly as
shown in the figure.
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI MOLY
PASTE or equivalent)
• Align the match mark on the starter motor case with
the match mark on the housing end.
NOTE
The groove side “A” of starter motor case the
housing end.
• Tighten the starter motor housing bolts (3) to the
specified torque.
Tightening torque
Starter motor housing bolt (b): 3.5 N·m (0.35 kgf-
m, 2.5 lbf-ft)
(a)
1
I944H1190008-01
I944H1190009-01
2
I944H1190010-02
I944H1190011-01
“A”
I944H1190012-01
(b)
3
I944H1190013-02