Suzuki SFV650, Service Manual

Page: 431 / 573

Drive Chain / Drive Train / Drive Shaft: 3A-9
2) Apply grease to the joint pins (8), O-rings (9) and
plates (10).
CAUTION
!
Replace the joint pins (8), O-rings (9) and
plates (10) with new ones.
3) Connect both ends of the drive chain with the joint
pin (8) inserted from the wheel side “A” as installed
on the motorcycle.
Joint set part number
RK: 27620 – 44H00
4) Apply grease on the recessed portion of the joint
plate holder (3) and set the joint plate (10).
NOTE
When positioning the joint plate (10) on the
tool, its stamp mark must face the joint plate
holder (3) side.
5) Set the drive chain on the tool as illustrated and turn
in the adjuster bolt (5) to secure the wedge holder
and wedge pin (4).
6) Turn in the pressure bolt [A] (6) and align two joint
pins (11) properly with the respective holes of the
joint plate (10).
7) Turn in the pressure bolt [A] (6) further using the bar
(7) to press the joint plate over the joint pins.
8) Continue pressing the joint plate until the distance
between the two joint plates come to the
specification.
Joint plate distance specification “a”
17.10 – 17.30 mm (0.673 – 0.681 in)
CAUTION
!
Should pressing of the joint plate be made
excessively beyond the specified dimension,
the work should be redone using the new
joint parts.
Joint pin staking
1) Set up the special tool as shown in the illustration.
NOTE
Before staking the joint pin, apply a small
quantity of grease to the staking pin (5).
8
9
9
9
9
“A”
10
I649G1310030-02
3
4
5
10
I649G1310031-02
1. Tool body
2. Grip handle
3. Pressure bolt [A]
4. Adjuster bolt (Without hole)
5. Staking pin (Stowed inside grip handle behind rubber cap)
6. Bar
6
7
11
10
I649G1310032-02
“a”
I649G1310033-03
1
2
3
4
5
6
I649G1310034-02