Suzuki SFV650, Service Manual

Page: 271 / 573

Engine Mechanical: 1D-82
Selection
1) Check the corresponding conrod I.D. code numbers
([1] or [2]) “A”.
Conrod I.D. specification
2) Check the corresponding crank pin O.D. code
numbers ([1], [2] or [3]) “B”.
3) Measure the conrod crank pin O.D. with the special
tool. If any of the measurements are out of
specification, replace the crankshaft.
NOTE
The crank pin O.D. measurement should be
taken at 10.5 mm and 31.5 mm positions from
the crank pin end.
Crank pin O.D. specification
Special tool
(A): 09900–20202 (Micrometer (1/100 mm,
25 – 50 mm))
4) Select the specified bearings from the bearing
selection table.
CAUTION
!
The bearings should be replaced as a set.
Bearing selection table
Bearing thickness specification
Code “A” I.D. specification
1
41.000 – 41.008 mm
(1.6142 – 1.6145 in)
2
41.008 – 41.016 mm
(1.6145 – 1.6148 in)
Code “B” O.D. specification
1
37.992 – 38.000 mm
(1.4957 – 1.4961 in)
2
37.984 – 37.992 mm
(1.4954 – 1.4957 in)
3
37.976 – 37.984 mm
(1.4951 – 1.4954 in)
“A”
I822H1140296-01
“B”
L
1
1
R
L1
1R
I944H1140125-02
“a”: 10.5 mm (0.413 in) “b”: 31.5 mm (1.240 in)
Color “C” (Part No.) Thickness
Green
1.480 – 1.484 mm
(0.0583 – 0.0584 in)
Black
1.484 – 1.488 mm
(0.0584 – 0.0586 in)
Brown
1.488 – 1.492 mm
(0.0586 – 0.0587 in)
Yellow
1.492 – 1.496 mm
(0.0587 – 0.0589 in)
“C”: Color code
(A)
“ a ”
“ b ”
I944H1140126-01
Conrod
I.D. “A”
”
Code
1
2
1
Green
Black
2
Black
Brown
3
Brown
Yellow
Crank pin O.D. “B
I718H1140293-01
“C”
I649G1140336-02