Suzuki SFV650, Service Manual

Page: 221 / 573

Engine Mechanical: 1D-32
• Apply molybdenum oil solution to the sliding surface
of the pistons and cylinder walls.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
• Hold the piston rings in proper positions, and insert
each of the pistons into the respective cylinders (1).
• Install the clamp (2) to the rear cylinder.
• Tighten the cylinder nuts (3) temporarily.
Front
Rear
NOTE
• The cylinders can be distinguished by the
embossed-letters, “FRONT” and “REAR”.
• When installing the cylinders, keep the
cam chains taut.
• The cam chain must not be caught
between cam drive sprocket and
crankcase when turning the crankshaft.
Cylinder Head
NOTE
Install the front and rear cylinder heads in
same manner.
• Pull the cam chains out of the cylinders and install the
cam chain guides (1).
• Fit the dowel pins (2) and a new cylinder head
gaskets (3) to the cylinders.
CAUTION
!
• There is the guide holder for the bottom
end of each cam chain guides (1) cast in
the crankcase.
• Be sure that the cam chain guides (1) is
installed properly.
• Use a new gasket (3) to prevent gas
leakage.
I944H1140167-01
1
3
I944H1140169-01
1
2
3
I944H1140170-01
“A”: FRONT “B”: REAR
“A”
“B”
I944H1140168-01