Yamaha XVS650 '97 Supplementary Service Manual Download Page 1 | Manualshive

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Summary of Contents for XVS650 '97

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Page 3: ...es it is necessary to use this Supplementary Service Manual together with the following manual XVS650 97 SERVICE MANUAL 4VR AE1 XVS650 97 SUPPLEMENTARY SERVICE MANUAL 1997 by Yamaha Motor Co Ltd First Edition January 1997 All rights reserved Any reproduction or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited ...

Page 4: ...difications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable NOTE Designs and specifications are subject to change without notice IMPORTANT INFORMATION Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means...

Page 5: ...ntify parts and clarify procedure steps there are exploded diagrams at the start of each removal and disassembly section 1 An easy to see exploded diagram 4 is provided for removal and disassembly jobs 2 Numbers 5 are given in the order of the jobs in the exploded diagram A number that is enclosed by a circle indicates a disassembly step 3 An explanation of jobs and notes is presented in an easy t...

Page 6: ... C Special tool D Torque E Wear limit clearance F Engine speed G Ω V A Illustrated symbols H to M in the exploded diagrams indicate the types of lubricants and lubrication points H Apply engine oil I Apply gear oil J Apply molybdenum disulfide oil K Apply wheel bearing grease L Apply lightweight lithium soap base grease M Apply molybdenum disulfide grease Illustrated symbols N to O in the exploded...

Page 7: ...TIFICATION NUMBER 1 MODEL LABEL 1 SPECIFICATIONS 2 GENERAL SPECIFICATIONS 2 MAINTENANCE SPECIFICATIONS 3 ENGINE 3 ELECTRICAL 3 CHASSIS 4 CABLE ROUTING 5 CARBURETION 7 AIR INDUCTION SYSTEM AIS For CH A 7 AIR INJECTION 7 AIR CUT OFF VALVE 7 AIR INDUCTION SYSTEM INSPECTION 8 ...

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Page 9: ...TION MOTORCYCLE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER EB100010 The vehicle identification number 1 is stamped into the right side of the steering head MODEL LABEL The model label 1 is affixed to the frame This information will be needed to order spare parts ...

Page 10: ...AL SPECIFICATIONS SPEC 2 SPECIFICATIONS GENERAL SPECIFICATIONS Model Standard Model XVS650 Model code 4XP1 2 CH A 4XR1 2 D F NL GB E Basic weight with oil and a full fuel tank 227 kg D F NL GB E 229 kg CH A ...

Page 11: ...tle valve size Th V 140 Fuel level F L 7 5 8 5 mm Engine idle speed 1 150 1 250 r min Intake vacuum 29 3 kPa 0 29 kg cm2 220 mmHg Item Standard Limit T C I Pickup coil resistance color 182 222 Ω at 20 C Gray Black T C I unit model manufacturer J4T079 MITSUBISHI D F NL GB E J4T082 MITSUBISHI CH A Voltage regulator Type Semi conductor short circuit type Model manufacturer SH650D 11 SHINDENGEN No loa...

Page 12: ...NANCE SPECIFICATIONS SPEC 4 CHASSIS Tightening torques Reserve 30 A 1 Reserve 15 A 1 Reserve 10 A 1 Part to be tightened Thread size Tightening torque Remarks Nm m kg Brake pedal M6 8 0 8 Item Standard Limit ...

Page 13: ... 6 Fuel cock 7 Fuel hose 8 Fuel pump 9 Ignition coil Å Position the spark plug lead in front of the fuel tank ı Pass the fuel tank breather hose through the hose guide Ç Pass the fuel hose through the hose guide Î Fasten the fuel hose To the engine Ï Position the hose clip tabs inward Ì Position the hose clip tabs downward ...

Page 14: ...g lead 6 Fuel pump lead 7 Fuel pump 8 Rollover valve 9 Ignition coil Å To the rollover valve ı To the engine Ç From the fuel cock Î Position the hose clip tabs downward From the fuel tank Ï The longer stem on the rollover valve faces up Ì The tabs on both hose clips should face in the same direction ...

Page 15: ... required temperature for burning the unburned exhaust gases is approximately 600 to 700 C AIR CUT OFF VALVE The air cut off valve is operated by intake gas pressure through the diaphram Nor mally this valve is opened in order to allow fresh air to flow into the exhaust port When the throttle is rapidly closed nega tive pressure is generated and the valve closes in order to prevent after burning V...

Page 16: ... the air cut off valve ı To the front cylinder head Ç To the rear cylinder head Î To the carburetor joint AIR INDUCTION SYSTEM INSPECTION 1 Inspect Hose connections Poor connections Properly connect Hoses Reed valves Air cut off valve Air filter Cracks damage Replace Clogged Clean UP B 1 ı Å Ç C ı Ç ı Î Ç A 1 2 3 C B Ç ı 2 4 3 A ...

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