6
TS 700, TS 800
3.6
Tightening torques
Screws can be removed and installed as often as necessary without impairing the strength of the screwed
assembly, provided that the specified tightening torque is observed.
For this reason, it is
essential to use a torque wrench.
Fastener
Thread
size
For component
Tightening
torque (Nm)
Remarks
Screw
IS-M 5x20
Starter cover / crankcase
6.0
Screw
IS-M 5x58x22
Clamp / handlebar holder
5.0
Screw
IS-P 4x14
Bearing, switch shaft / tank housing
2.5
Screw
IS-M 5x21
Filter cover and spark plug cover
3.5
Screw
IS-M 5x20
Crankcase
9.0
Nut
M5
Filter base / carburetor
3.5
Screw
IS-M 5x16
Cover, tensioner / cast arm
4.0
Screw
IS-P 6x19
Handlebar / tank housing
6.0
Screw
IS-M 5x20
Air guide shroud / crankcase
4.0
Screw
IS-M 5x20
Muffler / crankcase
10.0
1)
Screw
IS-M 5x20
Muffler / cylinder
10.0
Screw
IS-M 4x8
Short-circuit lead / crankcase
3.0
Screw
IS-P 6x19
Filter base / tank housing
5.0
Screw
IS-M 5x35x12
Filter housing / filter base
3.0
Screw
IS-P 5x19
Shroud / tank housing
6.0
Screw
M 10x1 L
Belt pulley / shaft
40.0
Screw
IS-M 5x20
Fan cover / crankcase
6.0
Screw
IS-M 5x20
Starter cover / crankcase
6.0
Screw
IS-M 6x35
Cylinder / crankcase
12.0
1)
Screw
IS-M 4x10
Cylinder / support plate diaphragm
3.0
1)
Screw
IS-M 5x20
Ignition module / crankcase
8.0
2)
Screw
IS-P 6x32.5
Support / handlebar / tank housing
6.0
Screw
IS-M 6x16
Holder for shutoff valve / water
connection
4.0
Screw
IS-M 6x35
AV element rubber buffer / front handle
6.0
Screw
IS-P 6x19
AV element rubber buffer / ignition side
6.0
Screw
IS-P 6x19
AV element rubber buffer / clutch side
6.0
Screw
IS-M 5x20
Bearing plug / spring
6.0
Screw
IS-P 3x6
Rewind spring / starter cover
0.5
Screw
IS-M 3x20
Hose clip / manifold
0.8
Screw
IS-D 5x16
Rubber buffer / support
6.0
Nut
M 10x1
Flywheel
40.0
Nut
M 10x1
Starter wheel
45.0
Carrier
M 14x1 L
Clutch
50.0
M 14x1.25
Spark plug
28.0
Nut
M 10x1 L
Belt pulley / bearing
40.0
Screw
IS-M 6x28
Bearing flange / guard
8.0
Screw
M 10x18
Thrust washer / abrasive wheel
20.0
Nut
M 10x18
Abrasive wheel
30.0
M 10x1
Decompression valve
14.0