Section 06
ELECTRICAL
Subsection 07
(TESTING PROCEDURE)
06-07-7
NOTE:
Stop switches include the ignition switch, the tether cord switch and the emergency cut-out
switch.
It is important to take note that voltage measurements must be taken while starting the vehicle using the
manual starter.
Voltages obtained upon starting are proportional to the force applied onto the manual starter. A low
voltage is therefore normal under a low cranking force.
Perform testing in the prescribed order and replace any parts not performing according to specifications.
It is important to resume all tests when replacing a component.
If not specified, the probe connecting sequence is not important.
IGNITION SYSTEM TESTING (Tundra II LT)
Part
Test to be
performed
Wire
color
Multimeter
probe
connection
Resistance
Ω
Voltage V
Note
Value
(Ohms)
Multimeter
scale
Value
(Volts)
Multimeter
scale
Stop switch
Running
insulation
BK and
BK/YL
1-04-1-F
and
1-04-2-M
0.L
00.0
M
Ω
—
—
No stop switch must be
operational.
Continuity in
stop position
BK and
BK/YL
1-04-1-F
and
1-04-2-M
00.0 -
00.5
00.0
Ω
—
—
At least one stop switch must be
operational.
Ignition
generator
coil
Output
BK and
BK/RE
4-20-1-M
and
4-20-2-M
40.0 -
76.0
00.0
Ω
18.0 -
30.0
00.0
VAC
No stop switch must be
operational.
Stop wire
continuity
BK/RE
BK/YL
4-20-2-M
and
1-04-1-M
00.0 -
00.5
00.0
Ω
—
—
—
Ground
continuity
BK and
BK
1-04-1-M
and
4-20-1-M
00.0 -
00.5
00.0
Ω
—
—
—
Ground
continuity
BK and
BK
1-04-1-M
and
engine
00.0 -
00.5
00.0
Ω
—
—
The term "engine" refers to the
engine metal parts connected to
the magneto housing.
Ignition
module
Output
voltage
BK and
WH/BL
3-01-2
and
3-01-2-F
—
—
10.0 -
20.0
00.0
VAC
Disconnect WH/BL wire from coil in
order to take measurements.
High
voltage coil
Primary
winding
resistance
BK
3-01-2
and
3-01-2-M
0.6
00.0
Ω
—
—
Disconnect WH/BL wire from coil in
order to take measurements.
Secondary
winding
resistance
(spark plug
cap included)
—
Spark plug
cap and
3-01-2
8.9K -
13.5K
00.0
K
Ω
-
CAUTION
Do not measure high voltage coil output voltage.
Secondary
winding
resistance
—
Spark plug
wire and
3-01-2
4.9K -
7.5K
00.0
K
Ω
-
CAUTION
Do not measure high voltage coil output voltage.
Secondary
winding
voltage
—
In spark
plug cap
and 3-01-2
—
—
0.3 - 1.2
0.00
VAC
The measurement must be taken on
the spark plug wire (without the
spark plug).
Spark plug
cap
Cap
resistance
—
Spark plug
side and
wire side
4.0K -
6.0K
00.0
K
Ω
—
—
—
Summary of Contents for Formula S 1998
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