Ski-Doo Formula S 1998, Shop Manual

Page: 172 / 338

Section 05 TRANSMISSION
Subsection 04 (DRIVEN PULLEY)
05-04-9
Turn puller handle and sliding half at once to ex-
tract the bushing.
IMPORTANT: Large bushing retaining screws
and washers must be removed before small
bushing installation.
Coat bushing outside diameter with Loctite 609
(P/N 413 7031 00).
Install bushing as following photo.
ASSEMBLY
4, Cam Slider Shoe
When replacing slider shoes, always install a new
set (3 shoes) to maintain equal pressure on the
cam.
Assemble driven pulley components by reversing
the disassembly procedure.
19, Cam
Coat cam interior with anti-seize lubricant.
INSTALLATION
14,15, Countershaft and Anti-seize
Lubricant
Should installation procedure be required, refer to
BRAKE 05-06 then look for
Brake Disc and Coun-
tershaft Bearing Adjustment .
Reinstall the pulley on the countershaft by revers-
ing the removal procedure.
Check end play of driven pulley on countershaft
by pushing pulley towards outer housing so that
the inner shims (P/N 504 1082 00) contact it. Mea-
sure end play at the mounting screw end be-
tween shim(s) and pulley. See illustration.
TYPICAL — TOP VIEW
1. Shim (P/N 504 1082 00) (as required)
2. Contact
A. 0 to 1 mm (0 to 3/64 in)
13, Pulley Retaining Screw
Torque to 25 N•m (18 lbf•ft).
A03D1YA
529 0313 00
529 0312 00
A03D1ZA
529 0313 00
529 0312 00
-
CAUTION
Always apply anti-seize lubricant (P/N 413
7010 00) on the countershaft before final pul-
ley installation.
A16D0IA
1
2
A
1