Section 06
ELECTRICAL
Subsection 07
(TESTING PROCEDURE)
06-07-13
NOTE:
Stop switches include the ignition switch, the tether cord switch and the emergency cut-out
switch.
It is important to take note that voltage measurements must be taken while starting the vehicle using the
manual starter.
Voltages obtained upon starting are proportional to the force applied onto the manual starter. A low
voltage is therefore normal under a low cranking force.
Perform testing in the prescribed order and replace any parts not performing according to specifications.
It is important to resume all tests when replacing a component.
If not specified, the probe connecting sequence is not important.
IGNITION SYSTEM TESTING (fan-equipped S-Series)
Part
Test to be
performed
Wire
color
Multimeter
probe
connection
Resistance
Ω
Voltage V
Note
Value
(Ohms)
Multimeter
scale
Value
(Volts)
Multimeter
scale
Stop switch
Running
insulation
BK and
BK/YL
2-01-D-M
and
2-01-C-M
0.L
00.0
M
Ω
—
—
No stop switch must be
operational.
Continuity in
stop position
BK and
BK/YL
2-01-D-M
and
2-01-C-M
00.0 -
00.5
00.0
Ω
—
—
At least one stop switch must be
operational.
Ignition
generator
coil
Output
BL and
GR
4-20-B-F
and
4-20-A-FA
230.0 -
330.0
00.0
Ω
30.0 -
60.0
00.0
VAC
No stop switch must be
operational.
Ground
continuity
WH and
engine
4-20-B-F
and
engine
00.0 -
00.5
00.0
Ω
—
—
The term "engine" refers to the
engine metal parts connected
to the magneto housing.
Ground
continuity
BR and
engine
4-01-C-F
and
engine
00.0 -
00.5
00.0
Ω
—
—
Trigger coil
Continuity
RE/WH
and
engine
4-20-D-F
and
engine
140.0 -
180.0
00.0
Ω
2.0 - 9.0
00.0
VAC
Ignition
module and
high
voltage coil
Secondary
winding
resistance
with caps
—
Spark plug
cap and on
the engine
13.1K -
18.3K
00.0
K
Ω
-
CAUTION
Do not measure high voltage coil output voltage.
High
voltage coil
Secondary
winding
resistance
without caps
—
Inside spark
plug wires
and on the
engine
5.1K -
6.3K
00.0
K
Ω
-
CAUTION
Do not measure high voltage coil output voltage.
Secondary
winding
voltage
—
On spark plug
wire and on
the engine
—
—
0.1 - 0.4
00.0
VAC
The measurement must be taken on
the spark plug wire (without the
spark plug).
Module
insulation
BK
In the cap and
on 4-20-A-F
0.L
00.0
M
Ω
—
—
—
Module
insulation
—
In the cap and
on 4-20-A-F
0.L
00.0
M
Ω
—
—
—
Spark plug
cap
Cap
resistance
—
Spark plug
side and
wire side
4.0K -
6.0K
00.0
K
Ω
—
—
—
Summary of Contents for Formula S 1998
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