Ski-Doo Formula S 1998, Shop Manual

Page: 171 / 338

Section 05 TRANSMISSION
Subsection 04 (DRIVEN PULLEY)
05-04-8
Replace bushing(s) if worn more than specified.
4, Slider Shoe
Check cam slider shoes for wear. Replace when
inside edge of cam slider shoe slope base is worn
to 1 mm (.039 in) or less.
1. Measure thickness of slope base here
2. Sliding pulley side
3. Slope base
Bushing Replacement
Large Bushing
Remove Allen screws if applicable. Heat to break
Loctite bond.
Remove all 3 slider shoes.
Install support plate (P/N 529 0311 03) inside slid-
ing half.
Place puller (P/N 529 0311 02) below bushing.
Mount puller screw head in a vise.
Turn pulley half by hand to extract old bushing.
Before bushing installation, file sliding half bore to
remove burrs from crimping areas.
Coat bushing outside diameter with Loctite 609
(P/N 413 7031 00). Place new bushing on sliding
half and slightly tap to engage squarely the bush-
ing in the sliding. Use tools (P/N 529 0312 00 and
529 0313 00) to install bushing.
Small Bushing
NOTE: Following procedure can be done with a
press using the same tools.
Install puller in a vise.
Heat bushing area.
DRIVEN PULLEY BUSHING WEAR LIMIT
mm (in)
Small bushing 38.30 (1.508)
Large bushing 89.15 (3.510)
2
1
A15D0OA
3
A03D1VA
A03D1WA
529 0311 02
529 0311 03
A03D1XA
529 0312 00
529 0313 00