Section 04
ENGINE
Subsection 08
(REWIND STARTER)
04-08-3
REMOVAL
Using a small screwdriver, extract rope knot from
starter grip
no. 15
. Cut rope close to knot. Tie a
knot near starter.
Remove screws
no. 3
and washers
no. 2
secur-
ing rewind starter
no. 1
to engine then remove re-
wind starter.
On fan cooled models with oil injection pump re-
move pump from rewind starter cover.
DISASSEMBLY
To remove rope from rewind starter mechanism:
– First remove locking ring
no. 12
, locking spring
no. 11
, circlip
no. 10
, pawl lock
no. 9
and pawl
no. 8
.
– Remove sheave
no. 5
from starter housing
no. 1
.
– Disengage key
no. 7
and pull out rope
no. 6
.
GENTLY TAP ON KEY
INSPECTION
Check rope
no. 6
for fraying. Replace if so.
ASSEMBLY
At assembly, position spring
no. 4
outer end into
spring guide notch then wind the spring counter-
clockwise into guide.
1. Outer end into guide notch
NOTE:
Due to dust accumulation, rewind starter
must be periodically cleaned, inspected and relu-
bricated.
Lubricate spring assembly with silicone com-
pound grease (P/N 420 8970 61) and position into
starter housing as illustrated.
A01C12A
;
WARNING
Since the spring is tightly wound inside the
guide it may fly out when rewind is handled.
Always handle with care.
-
CAUTION
It is of the utmost importance that the re-
wind starter spring(s) be lubricated periodi-
cally using specific lubricants. Otherwise,
rewind starter component life will be short-
ened and/or rewind starter will not operate
properly under very cold temperatures.
-
CAUTION
This lubricant must NOT be used on rewind
starter locking spring as it does not stay on
under vibration.
A01C13A
1
Summary of Contents for Formula S 1998
Page 1: ......
Page 2: ...1998 Shop Manual VOLUME 1 TUNDRA II LT TOURING E LE FORMULA S S ELECTRIC SL SKANDIC 380 500...
Page 314: ...TUNDRA II LT ANNEX 1...
Page 315: ......
Page 316: ......
Page 317: ......
Page 318: ...SKANDIC 380 500 ANNEX 2...
Page 319: ......
Page 320: ......
Page 321: ......
Page 322: ......
Page 323: ...FORMULA S ANNEX 3...
Page 324: ......
Page 325: ......
Page 326: ......
Page 327: ......
Page 328: ...FORMULA SL ANNEX 4...
Page 329: ......
Page 330: ......
Page 331: ......
Page 332: ......
Page 333: ...TOURING E LE FORMULA S ELECTRIC ANNEX 5...
Page 334: ......
Page 335: ......
Page 336: ......
Page 337: ......
Page 338: ......