Ski-Doo Formula S 1998, Shop Manual

Page: 185 / 338

Section 05 TRANSMISSION
Subsection 06 (BRAKE)
05-06-6
CLEANING
Clean all metal components in a general purpose
solvent. Thoroughly dry all components before as-
sembling.
INSPECTION
7, Brake Pad
Brake pads must be replaced when fixed pad
projects only 1 mm (1/32 in) from caliper.
TYPICAL
1. Fixed pad
2. Inner caliper
A. 1 mm (1/32 in) minimum
Brake Disc
Check for scoring, cracking or heat discoloration,
replace as required. Refer to DRIVEN PULLEY 05-
04 for replacement procedures on Tundra II LT.
ASSEMBLY
14, Ratchet Wheel
Apply synthetic grease (P/N 413 7115 00) on
threads and spring seat prior to installing. Fully
tighten then back off one turn.
16, Pin
Install so that it can only be removed upward.
Lock it in the caliper casting notch.
7, Fixed Brake Pad
Tundra II LT
Torque screw no. 3 to 4 N•m (35 lbf• in ). Bend
locking tab no. 4 over a flat of screw head.
1,6,11,12, Locking Tab, Inner, Outer
Caliper and Nut
Tundra II LT
Assemble both caliper halves. Insert bolts no. 9 ,
locking tab no. 20 , then nuts. Torque nuts to 24
N•m (18 lbf•ft). Caliper half side slots must align
to allow proper sliding in brake support. Bend
locking tab over a flat of each nut.
Install rubber slider no. 12 lubricated with short-
ening (cooking fat) into side slots of caliper. It
must be installed so that the raised edge is up-
ward and on the same side of nuts as shown.
-
CAUTION
Do not clean brake pads in sol-vent. Soiled
brake pads must be replaced by new ones.
-
CAUTION
Brake pads must always be replaced in
pairs.
A15D03A
A
2
1
-
CAUTION
Brake disc should never be machined.