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User Manual of A90 Series Inverter

Chapter 5

Trial run

5.1

Inverter Commissioning Process

Fig. 5-1 Inverter Commissioning Flowchart

Summary of Contents for A90 Series

Page 1: ...the industry Wide speed range and high control accuracy VF 1 50 SVC 1 200 rated speed 0 2 High load capacity in low frequency band VF 1Hz 150 SVC 0 25Hz 150 Perfect protections protections against the...

Page 2: ...any injury or loss arising from nonconforming operations Precautions Before installation Danger 1 Do not install the product in the case of water in the package or missing or damaged components found...

Page 3: ...ectric shock may be caused 4 Never connect the input power supply to the output terminals U V W of the inverter Pay attention to the marks of wiring terminals and connect wires correctly Otherwise the...

Page 4: ...connections in this manual Otherwise an accident may occur After power on Danger 1 Never touch the inverter and surrounding circuits with wet hands otherwise electric shock may occur 2 If the indicat...

Page 5: ...ntain the inverter otherwise personal injury or inverter damage may be caused 4 The parameters must be set after the inverter is replaced Plugs in all interfaces must be operated in the power off stat...

Page 6: ...d not be used beyond the allowable working voltage range specified in this manual otherwise the components inside the inverter are prone to damage If necessary use the appropriate step up or step down...

Page 7: ...ions 21 2 3 Installation Site Requirements and Management 24 2 4 Installation Direction and Space 25 Chapter 3 Wiring 27 3 1 Connection of Peripheral Device 27 3 2 Wiring of Main Circuit Terminal 28 3...

Page 8: ...p 137 7 4 Function Parameter Group of Output Terminal of F03 Group 149 7 5 Start Stop Control Parameter Group of F04 Group 161 7 6 VF Control Parameter Group of F05 Group 168 7 7 Vector Control Parame...

Page 9: ...Fault Warning Solutions 255 9 1 Fault content 255 9 2 Failure Analysis 260 Chapter 10 Maintenance 264 10 1 Daily Maintenance of Inverter 264 10 2 Instructions for Inverter Warranty 265 Chapter 11 Sele...

Page 10: ...Model Applicable motor power kW Heavy duty rated output current A Light duty rated output current A Single phase three phase AC 200V 240V A90 2T2R8B 0 4 2 8 3 2 A90 2T4R8B 0 75 4 8 5 0 A90 2T8R0B 1 5...

Page 11: ...le 1 2 Technical Specifications of A90 Series Inverter Items Specifications Power supply Rated voltage of power supply Three phase 340V 10 to 460V 10 Single phase 200V 10 to 240V 10 50 60Hz 5 voltage...

Page 12: ...curve Any V F curve is acceptable Starting torque 150 1Hz VVF 150 0 25Hz SVC Torque control accuracy 8 rated torque SVC Self adjustment of output voltage When the input voltage changes the output vol...

Page 13: ...th the maximum output current of 20mA M21 0 10V 0 20mA multi function analog output terminal Keyboard LED display The LED digital tube displays relevant information about the inverter Protection Prote...

Page 14: ...status Stop status It is a process for the output frequency to decrease to zero according to the set deceleration time in the case of invalid operating commands Jog stop status It is a process for th...

Page 15: ...A Setting of main frequency source A Setting of auxiliary frequency source B Setting of main and auxiliary operations N Y N Y N Y Synthetic frequency gain of main and auxiliary channels F00 12 Analog...

Page 16: ...00 16 5 UP DOWN setting 7 SCI 4 Fig 1 2 Schematic diagram of Setting of Main Frequency Source A As shown in Fig 1 2 it is necessary to comprehensively consider the digital terminal setting and its sta...

Page 17: ...simple PLC can be involved in the setting 0 main A auxiliary B 1 main A auxiliary B 2 max main A auxiliary B 3 min main A auxiliary B 0 1 2 3 Gain of main and auxiliary frequency source F00 12 Options...

Page 18: ...en the jog button M K of the keyboard is pressed or the control terminals FJOG and RJOG are enabled the inverter will automatically change to the jog speed setting mode regardless of the current setti...

Page 19: ...p 0 closed 1 disconnected 0 closed 1 disconnected a Two line running mode 0 F00 03 0 b Two line running mode 1 F00 03 1 Forward button RUN Stop button 24V PLC RUN Xi COM F R Run button RUN Xi F R 1 0...

Page 20: ...ems Item to be confirmed How to confirm Check whether the product is consistent with the order Check the nameplate on the side face of the inverter Check whether any part is damaged Check the overall...

Page 21: ...r 21 2 2 Outline dimensions and installation dimensions A90 series inverters involve 23 specifications two types of appearance and ten installation sizes as shown in and Table 2 2 a Appearance of A90...

Page 22: ...User Manual of A90 Series Inverter 22 d b Appearance of A90 4T060 to A90 4T304 72 62 56 3 5 4 24 98 85 73 c Appearance of A90 4T060KEY2 external keyboard...

Page 23: ...W W1 W2 H H1 H2 D D1 d A90 2T2R8B 75 65 142 133 142 141 67 4 5 A90 2T4R8B A90 2T8R0B 92 76 81 171 162 162 132 82 4 5 A90 2T010B A90 4T1R5B 75 65 162 153 142 108 29 4 5 A90 4T2R5B 75 65 142 133 142 14...

Page 24: ...n non flammable boards e g metal If the inverter is installed on a flammable object a fire may occur 3 When two or more inverters are installed in one control cabinet please install a cooling fan and...

Page 25: ...in a closed cabinet a cooling fan or cooling air conditioner should be installed to keep the ambient temperature below 50 C 2 3 3 Preventive measures Take protective measures to the inverter during i...

Page 26: ...User Manual of A90 Series Inverter 26 Fig 2 2 Inverter Installation Direction and Space...

Page 27: ...ies Inverter 27 Chapter 3 Wiring 3 1 Connection of Peripheral Device The standard connection between the A90 series inverter and peripheral devices is shown in Fig 3 1 Fig 3 1 Connection of Inverter a...

Page 28: ...T Earth terminal DC bus terminals Terminals of dynamic braking resistor PB Motor terminals U V W The layout of main circuit terminals is shown in Fig 3 2 W V U T S R _ PB a Schematic Diagram of Small...

Page 29: ...ee phase AC motor Positive and negative terminals of the internal DC bus connected to external braking unit PB Braking resistor terminal with one end of the braking resistor connected to and the other...

Page 30: ...t relay contact EC EB MC OFF MC ON MCCB T S R Inverter Fig 3 4 Connection of Input Circuit Breaker 3 2 4 2 Installation of leakage circuit breaker Since the inverter outputs high frequency PWM signals...

Page 31: ...of the inverter In this case please connect a three phase AC reactor optional to the input side of the inverter This will not only suppress the peak current and voltage but also improve the power fact...

Page 32: ...ces Inverter Ordinary noise filter b Fig 3 6 Incorrect Installation of Noise Filter 3 2 5 Output side wiring of main circuit 3 2 5 1 Wiring of inverter and motor Connect the output terminals U V W of...

Page 33: ...f use of electromagnetic switch Do not connect the electromagnetic switch or electromagnetic contactor to output circuit Otherwise such devices will enable overcurrent and overvoltage protection and e...

Page 34: ...said installation of the noise filter When the distance between the output cable and signal line is greater than 30 cm the impact of inductive interference will decrease significantly as shown in Fig...

Page 35: ...W of the inverter with the dedicated AC reactor phase capacity the same as that of the inverter for inverter output Table 3 2 Wiring Distance and Carrier Frequency between Inverter and Motor Wiring d...

Page 36: ...e wire are dependent on its voltage drop Under normal circumstances the voltage drop calculated by the following formula should be less than 5V Voltage drop 3 wire resistivity KM wire length m rated c...

Page 37: ...ct grounding methods are shown in Fig 3 10 Inverter Inverter Inverter Inverter Inverter Inverter Fig 3 10 Connection of Ground Wire 3 2 8 Installation and wiring of braking resistor and braking unit R...

Page 38: ...vices It is usually used as the working power supply for digital input and output terminals and also the power supply for external devices Maximum output current 100mA Analog input AI1 GND Analog inpu...

Page 39: ...osed Communi cation A RS 485 communication terminal positive terminal of 485 differential signal A negative terminal of 485 differential signal Note 1 For the A90 4T017B model and below connect the te...

Page 40: ...rminal block is set to the current mode Fig 3 13 Wiring Diagram of External Current Source and AI2 Terminal 3 3 4 Wiring of multi function input terminal Among the multi function input terminals of th...

Page 41: ...e coil of the relay or contactor 2 For the A90 4T017B model and below the terminals COM and GND should be connected internally 3 3 6 Wiring of analog output terminals The analog output terminals M1 an...

Page 42: ...d communication with the host The connection of the RS485 and RS485 RS232 adapters to A90 series inverter is shown in Fig 3 15 Fig 3 16 and Fig 3 17 Direct connection of the RS485 terminal of a single...

Page 43: ...ication Terminal Wiring 3 3 8 Wire and screw dimensions of control circuit In order to reduce the interference and attenuation of the control signal the control signal connection cable should be less...

Page 44: ...ly from other control circuit terminals In order to avoid malfunction caused by interference use the twisted shielded cables in the control circuit The wiring distance should be less than 50 m Prevent...

Page 45: ...tact EA Grounding Multi function analog output AI2 AI1 GND MCCB Power supply Frequency setting potentiometer AC250V more than 10mA less than 3A DC30V more than 10mA less than 1A COM COM W V U 3 2 1 1k...

Page 46: ...keyboard to that of the control panel via a network cable The keyboard extension cable should be no longer than 3m Then extension cable may be 10 m long in the presence of Cat5E wires and good electro...

Page 47: ...able 4 1 Functions of Keys and Indicators on LED Keyboard Key Indicator Item Function Right Select the group number and function number of the currently modified function code Change the monitoring pa...

Page 48: ...inverter is in a fault status 4 2 Operation Mode of Keyboard with Digital Tube Display The LED keyboard menu is divided into the monitoring level Level 0 menu mode selection level Level 1 function co...

Page 49: ...enu and select any function code Then press the ENTER key to enter the Level 3 menu and view or modify the function code Except for a few special ones the function codes needed by general users can be...

Page 50: ...code following the currently modified function code will appear in the full menu mode the user defined function code following the currently modified function code according to the defined order from...

Page 51: ...t for the parameter to be accessed frequently When F11 00 is enabled for the first time U00 00 will be displayed by default meaning that the function code defined by default for F11 00 is F00 00 The l...

Page 52: ...function code F11 01 and so on to F11 31 32 in total Function code modification in the Level 3 menu is equivalent to that in the full menu mode and the modification method is also the same In the Lev...

Page 53: ...will not be modified and the non default function code following and in front of the current function code will be displayed respectively If the displayed function code is modifiable currently in the...

Page 54: ...status mode 1 of A90 you can set any function code to be viewed between F12 33 and F12 37 When F12 32 1 the monitoring mode 1 will be enabled If the Level 0 monitoring menu appears you can press the...

Page 55: ...User Manual of A90 Series Inverter 55 Chapter 5 Trial run 5 1 Inverter Commissioning Process Fig 5 1 Inverter Commissioning Flowchart...

Page 56: ...control terminals of the inverter are correctly and reliably connected to other controls Control terminal status confirmation Make sure that the control terminal circuit of the inverter is disconnect...

Page 57: ...and stop are controlled by the host through the RS485 communication port Function code Function code name Parameter description Default setting Attribute F04 00 Start up method 0 direct start 1 start...

Page 58: ...rols forward reverse running Enable Disable the terminal RUN to control the start and stop of the inverter and the terminal F R to control the forward reverse running If F00 21 is set to 1 and reverse...

Page 59: ...terminal Xi is for stop and the terminal F R is in the reverse status The terminal RUN is normally ON for forward running and the terminal F R is normally ON for reverse running with valid pulse edges...

Page 60: ...ed correctly as shown in the schematic diagram Otherwise operation errors may be caused 5 6 Common Process Parameters of Inverter Function code Function code name Parameter description Unit Default se...

Page 61: ...ary self learning is not allowed General F01 34 11 Static self learning of synchronous motor F01 34 02 Rotary self learning of asynchronous motor It is applied when the motor and load can be separated...

Page 62: ...f identification of the motor For the synchronous motor Set F01 34 11 and press the RUN key The inverter will start the static self identification of the motor Or set F01 34 12 and press the RUN key T...

Page 63: ...may result in abnormal operation of the inverter Please avoid misuse of such parameters F00 Basic function parameter group P65 P114 F01 Parameter group of motor 1 P68 P132 F02 Input terminal function...

Page 64: ...ws Hz Hertz kW Kilowatt us Microsecond kHz Kilohertz kWh Kilowatt h our ms Millisecond Percent MWh Megawatt hour s Second V Volt m Milliohm min min A Amp mH Millihenry h h rpm rpm C C m m The benchmar...

Page 65: ...OC REM indicator OFF 2 communication control LOC REM indicator flicker 0 F00 03 Options of terminal control mode 0 terminal RUN running and F R forward reverse 1 terminal RUN forward and F R reverse 2...

Page 66: ...auxiliary frequency source B and main and auxiliary operation results 0 F00 07 Digital frequency setting 0 00 to maximum frequency F00 16 Hz 00 00 F00 08 Options of main and auxiliary operation 0 mai...

Page 67: ...3 retention 4 VP keyboard potentiometer 5 retention 6 percent setting of upper limit frequency communication 7 direct setting of upper limit frequency communication 0 F00 18 Upper frequency limit Lowe...

Page 68: ...Rated power of electric motor 0 10 650 00 kW Model Confirm F01 02 Rated voltage of motor 50 2 000 V Model Confirm F01 03 Rated current of motor 0 01 to 600 00 rated power of motor 75 kW 0 1 to 6 000...

Page 69: ...cient 2 of asynchronous motor 10 00 100 00 80 00 F01 16 Magnetic saturation coefficient 3 of asynchronous motor 10 00 100 00 75 00 F01 17 Magnetic saturation coefficient 4 of asynchronous motor 10 00...

Page 70: ...3 stop control in three line operation 4 forward jog FJOG 5 reverse jog RJOG 6 terminal UP 7 terminal DOWN 8 clear UP DOWN offset 9 free stop 10 reset fault 11 multi segment speed terminal 1 12 multi...

Page 71: ...1 motor 2 switching 31 resetting of simple PLC status running from the first segment with the running time cleared 32 simple PLC time pause keep running at current segment 33 retention 34 counter inpu...

Page 72: ...lid in the closed state invalid in the open state F02 16 Positive negative logic 2 of digital input terminal D7 D6 D5 D4 D3 D2 D1 D 0 000 00000 AI2 AI 1 0 positive logic is valid in the closed state i...

Page 73: ...place Reserved Thousands place VP curve selection the same parameter setting range as AI1 3010D F02 33 Minimum input of curve 1 0 00 F02 35 V 0 10 F02 34 Minimum input setting of curve 1 100 0 100 0 0...

Page 74: ...tion point 1 of curve 4 F02 49 F02 53 V 2 50 F02 52 Input setting of inflection point 1 of curve 4 100 0 100 0 25 0 F02 53 Input of inflection point 2 of curve 4 F02 51 F02 55 V 7 50 F02 54 Input sett...

Page 75: ...ad pre alarm 18 inverter overheat pre alarm 19 reach the upper limit of PID feedback 20 reach the lower limit of PID feedback 21 analog level detection ADT1 22 analog level detection ADT2 23 retention...

Page 76: ...09 Y1 valid delay time 0 000 30 000 s 0 000 F03 10 Y1 invalid delay time 0 000 30 000 s 0 000 F03 13 R1 valid delay time 0 000 30 000 s 0 000 F03 14 R1 invalid delay time 0 000 30 000 s 0 000 F03 17...

Page 77: ...0 0 0 F03 30 M2 output gain 10 00 10 00 1 00 F03 31 Control logic options of PLC output terminal D7 D6 D5 D4 D3 D2 D1 D0 R1 Y1 0 no output 1 output 00000 F04 Start stop control parameter group F04 00...

Page 78: ...leration and deceleration of continuous S curve 2 acceleration and deceleration of intermittent S curve 0 F04 15 Starting time of S curve in acceleration 0 00 to system acceleration time 2 F15 13 0 0...

Page 79: ...o flux braking 100 F04 25 Reserved F04 26 Start mode after failure free stop 0 start according to F04 00 setting mode 1 start of speed tracking 0 F04 27 Second confirmation of terminal start command 0...

Page 80: ...ing of VF separation voltage 1 AI1 2 AI2 3 4 retention 5 PID 6 Communication setting 7 VP Note 100 is the rated voltage of the motor 0 F05 08 Digital setting of VF separation voltage 0 0 to 100 0 100...

Page 81: ...egral time constant ASR_T2 0 000 30 000 0 000 no integral s 0 300 F06 04 Switching frequency 1 0 00 to switching frequency 2 Hz 5 00 F06 05 Switching frequency 2 Switching frequency 1 to maximum frequ...

Page 82: ...06 21 Flux weakening control options 0 Invalid 1 direct calculation 2 automatic adjustment 1 F06 22 Flux weakening voltage 70 00 100 00 100 00 F06 23 Maximum flux weakening current of synchronous moto...

Page 83: ...F06 35 Regulator integral time of high frequency band of injection current 0 00 300 00 ms 10 00 F06 36 Current loop proportional gain of synchronous motor 0 20 1 00 0 60 F06 37 Current loop integral...

Page 84: ...protection F07 01 Motor overload protection gain 0 20 10 00 1 00 F07 02 Motor overload pre alarm coefficient 50 100 80 F07 06 Bus voltage control options Ones place Instantaneous stop no stop functio...

Page 85: ...me in retries after failure 0 01 30 00 s 10 00 F07 18 Options of retries after failure E07 E03 E02 E06 E05 E0 4 0 00000 0 allow retry after failure 1 disable retry after failure F07 19 Action option 1...

Page 86: ...00 to maximum frequency F00 16 Hz 25 00 F08 06 Multi segment speed 7 0 00 to maximum frequency F00 16 Hz 30 00 F08 07 Multi segment speed 8 0 00 to maximum frequency F00 16 Hz 35 00 F08 08 Multi segme...

Page 87: ...segment Ones place Running direction options 0 forward 1 reverse Tens place Acceleration and deceleration time options 0 acceleration and deceleration time 1 1 acceleration and deceleration time 2 2 a...

Page 88: ...ration time 4 0 F08 24 Running time of the third segment 0 0 6 000 0 s min 5 0 F08 25 Setting of the fourth segment Ones place Running direction options 0 forward 1 reverse Tens place Acceleration and...

Page 89: ...ation and deceleration time 2 2 acceleration and deceleration time 3 3 acceleration and deceleration time 4 0 F08 30 Running time of the sixth segment 0 0 6 000 0 s min 5 0 F08 31 Setting of the seven...

Page 90: ...tions 0 forward 1 reverse Tens place Acceleration and deceleration time options 0 acceleration and deceleration time 1 1 acceleration and deceleration time 2 2 acceleration and deceleration time 3 3 a...

Page 91: ...acceleration and deceleration time 4 0 F08 40 Running time of the eleventh segment 0 0 6 000 0 s min 5 0 F08 41 Setting of the twelve segment Ones place Running direction options 0 forward 1 reverse...

Page 92: ...Acceleration and deceleration time options 0 acceleration and deceleration time 1 1 acceleration and deceleration time 2 2 acceleration and deceleration time 3 3 acceleration and deceleration time 4...

Page 93: ...roportional gain 1 0 00 100 00 0 40 F09 06 Integral time 1 0 000 30 000 0 000 no integral s 10 000 F09 07 Differential time 1 0 000 30 000 ms 0 000 F09 08 Proportional gain 2 0 00 100 00 0 40 F09 09 I...

Page 94: ...dback disconnection 0 00 F09 26 Detection time of PID feedback disconnection 0 000 30 000 s 0 000 F09 27 PID sleep control options 0 Invalid 1 sleep at zero speed 2 sleep at lower frequency limit 3 sl...

Page 95: ...bits 1 odd parity check bit 1 stop bit 3 1 8 N 2 1 start bit 8 data bits 2 stop bits 4 1 8 E 2 1 start bit 8 data bits 1 even parity check bit 2 stop bits 5 1 8 O 2 1 start bit 8 data bits 1 odd parit...

Page 96: ...11 00 is enabled the keyboard displays U00 00 indicating that the first selected parameter is F00 00 U00 00 F11 01 User selected parameter 2 U00 01 F11 02 User selected parameter 3 U00 02 F11 03 User...

Page 97: ...F11 25 User selected parameter 26 U19 01 F11 26 User selected parameter 27 U19 02 F11 27 User selected parameter 28 U19 03 F11 28 User selected parameter 29 U19 04 F11 29 User selected parameter 30 U...

Page 98: ...saving of offset 0 do not save 1 save valid after the offset is modified 1 F12 13 Power meter resetting 0 do not clear 1 clear 0 F12 14 Restoration of default setting 0 No operation 1 restoration of f...

Page 99: ...ameter 5 of LED stop status 0 00 99 99 18 00 F12 34 Running status display parameter 2 of mode 1 display parameter 1 of LED stop status 0 00 99 99 18 01 F12 35 Running status display parameter 3 of mo...

Page 100: ...source 0 digital torque setting F13 02 1 AI1 2 AI2 3 retention 4 VP 5 retention 6 Communication setting Full range of the items 1 6 corresponding to F13 02 digital torque setting 0 F13 02 Digital tor...

Page 101: ...ctric motor 0 10 650 00 KW Depending on the motor type F14 02 Rated voltage of motor 50 2000 V Depending on the motor type F14 03 Rated current of motor 0 01 to 600 00 rated power of motor 75 kW 0 1 t...

Page 102: ...synchronous motor 0 1 to 6 000 0 rated power of motor 75 kW 0 01 to 600 00 rated power of motor 75 kW mH Depending on the motor type F14 13 No load excitation current of asynchronous motor 0 01 to 600...

Page 103: ...0 00 to switching frequency 2 Hz 5 00 F14 41 Switching frequency 2 Switching frequency 1 to maximum frequency F00 16 Hz 10 00 F14 42 Speed loop anti saturation coefficient 0 000 1 000 0 500 F14 43 Fil...

Page 104: ...motor 1 1 acceleration and deceleration time 1 2 acceleration and deceleration time 2 3 acceleration and deceleration time 3 4 acceleration and deceleration time 4 0 F14 78 Maximum frequency of motor...

Page 105: ...0 F15 13 1 0 65000 F15 13 2 s 15 00 F15 05 Acceleration time 3 0 00 650 00 F15 13 0 0 0 6500 0 F15 13 1 0 65000 F15 13 2 s 15 00 F15 06 Deceleration time 3 0 00 650 00 F15 13 0 0 0 6500 0 F15 13 1 0...

Page 106: ...s Fmax F15 21 F15 21 Hz 2 00 F15 23 Output frequency detection FDT2 0 00 to maximum frequency F00 16 Hz 20 00 F15 24 FDT2 hysteresis Fmax F15 23 F15 23 Hz 2 00 F15 25 Options of analog level detection...

Page 107: ...on 3 water pump application 4 fan application 0 F16 01 Set length 1 65535 F16 13 0 0 1 6553 5 F16 13 1 0 01 655 35 F16 13 2 0 001 65 535 F16 13 3 m 1 000 F16 02 Pulses per meter 0 1 6553 5 100 0 F16 0...

Page 108: ...06 VX7 virtual input function options 0 F17 07 VX8 virtual input function options 0 F17 08 Virtual input positive negative logic D7 D6 D5 D4 D3 D2 D1 D0 000 00000 VX8 VX7 VX6 VX5 VX4 VX3 VX2 VX1 0 pos...

Page 109: ...tions 0 F17 22 VY4 virtual output function options 0 F17 23 VY5 virtual output function options 0 F17 24 VY6 virtual output function options 0 F17 25 VY7 virtual output function options 0 F17 26 VY8 v...

Page 110: ...id F18 Monitoring parameter group F18 00 Output frequency 0 00 to upper frequency limit Hz XXX F18 01 Set frequency 0 00 to maximum frequency F00 16 Hz XXX F18 02 Reserved F18 03 Estimate feedback fre...

Page 111: ...26 AI1 0 0 100 0 XXX F18 27 AI2 0 0 100 0 XXX F18 33 Count value 0 65535 XXX F18 34 Actual length 0 65535 m XXX F18 35 Remaining time of regular running 0 0 6500 0 min XXX F18 39 VF separation target...

Page 112: ...sengaged soft start relay E19 current detection circuit abnormality E20 stall failure E21 PID feedback disconnection E22 retention E24 parameter identification abnormality E25 retention E26 off load p...

Page 113: ...8 Output current in failure A 0 00 F19 09 Bus voltage in failure V 0 F19 10 Running status in failure Same as F19 04 parameter description 0 F19 11 Working time in failure h 0 F19 12 Last two fault ca...

Page 114: ...the correct motor parameters before vector control 2 In the vector control mode the inverter can be used with one motor only and the motor capacity should not be greatly different from the inverter ca...

Page 115: ...urce also depends on the input functions 24 switching from the Run command to keyboard and 25 switching from the Run command to communication If the input function 24 switching from the Run command to...

Page 116: ...e terminal F R is in the reverse mode Enable Disable the terminal RUN to control the forward running and stop of the inverter and the terminal F R to control the reverse running and stop When the term...

Page 117: ...se running with valid pulse edges The terminal Xi is normally closed for stop with the valid level When the inverter is in the running status press Xi to stop it When the mode of deceleration to stop...

Page 118: ...knob switches should be used correctly as shown in the schematic diagram Otherwise operation errors may be caused Function code Function code name Parameter description Unit Default setting Attribute...

Page 119: ...aster slave communication setting F00 16 maximum frequency F10 08 slave receiving proportional coefficient and the 700FH data range is 100 00 to 100 00 as detailed in Table 0 2 For general communicati...

Page 120: ...ncy setting F00 07 F00 05 1 AI1 F00 05 2 AI2 The auxiliary frequency B is determined by AI percentage F00 16 For the details of AI1 and AI2 refer to the F00 04 description They have the same meaning 1...

Page 121: ...00 to F00 16 maximum frequency as detailed in Table 0 2 F00 05 10 process PID The auxiliary frequency B depends on the process PID function output as detailed in 7 10 This is usually applied in on si...

Page 122: ...is determined by the status of the input function 26 Frequency source switching invalid depending on the main frequency source A valid depending on the auxiliary frequency source B F00 06 4 switching...

Page 123: ...equency source B The main and auxiliary operation result is the sum of the two items and may be positive or negative That is the result of the forward 20 00Hz and reverse 40 00Hz is reverse 20 00Hz F0...

Page 124: ...fault Function code Function code name Parameter description Unit Default setting Attribute F00 10 Gain of main frequency source 0 0 300 0 100 0 F00 11 Gain of auxiliary frequency source 0 0 300 0 100...

Page 125: ...main and auxiliary channels F00 13 2 AI2 synthetic frequency of main and auxiliary channels The synthetic frequency is directly set to AI percentage synthetic frequency of main and auxiliary channels...

Page 126: ...y of the inverter is represented by Fmax The Fmax range is from 20 00 to 600 00Hz Function code Function code name Parameter description Unit Default setting Attribute F00 17 Options of upper frequenc...

Page 127: ...it F00 18 upper frequency limit b F00 17 7 the actual frequency limit is 7017H communication setting of the upper frequency limit The 700AH data range is 0 00 to 200 00 and the 7017H data range is 0 0...

Page 128: ...Allow forward reverse running 1 Prohibit reversing 0 F00 22 Duration of forward and reverse dead zone 0 00 650 00 s 0 00 F00 21 0 reversing running is allowed The rotation direction of the motor is c...

Page 129: ...equency can reduce the motor noise but will lead to the heat increase of the inverter When the carrier frequency is higher than the default value and increased by 1kHz the load needs to be derated to...

Page 130: ...t will not change during operation F00 24 1 valid 1 The carrier frequency is affected by the inverter temperature and load based on the F00 23 setting If the inverter temperature is too high or the lo...

Page 131: ...Motor 1 F00 F01 F06 Valid Motor 2 F14 1 parameter group of motor 2 Invalid Motor 2 Valid Motor 1 F00 F01 F06 Function code Function code name Parameter description Unit Default setting Attribute F00...

Page 132: ...tor 0 01 600 00 rated power of motor 75 kW 0 1 6000 0 rated power of motor 75 kW A Depending on the motor type F01 04 Rated frequency of motor 0 01 600 00 Hz Depending on the motor type F01 05 Rated s...

Page 133: ...us motor 0 1 6 000 0 rated power of motor 75 kW 0 01 600 00 rated power of motor 75 kW mH Depending on the motor type F01 13 No load excitation current of asynchronous motor 0 01 600 00 rated power of...

Page 134: ...2 of asynchronous motor 10 00 100 00 80 00 F01 16 Magnetic saturation coefficient 3 of asynchronous motor 10 00 100 00 75 00 F01 17 Magnetic saturation coefficient 4 of asynchronous motor 10 00 100 00...

Page 135: ...ameters of the synchronous motor They are usually unavailable to users Please get them through motor parameter self identification F01 34 Before the motor parameter self identification be sure to set...

Page 136: ...1 00 and motor nameplate parameters F01 01 to F01 05 correctly Relevant parameters F01 09 to F01 21 of the synchronous motor and current loop parameters F06 12 to F06 15 can be obtained during static...

Page 137: ...ut function See Table 7 4 Function List of Multi function Digital Input Terminals 1 F02 01 Options of X2 digital input function 2 F02 02 Options of X3 digital input function 11 F02 03 Options of X4 di...

Page 138: ...al control mode is set to three line control F00 03 2 3 and the function terminal is valid the inverter will execute the stop command See the explanation of the function code F00 03 for details 4 Forw...

Page 139: ...e inverter 0 0 0 0 Depending on the option F00 04 of the main frequency source A 0 0 0 1 Multi segment speed 1 F08 00 0 0 1 0 Multi segment speed 2 F08 01 0 0 1 1 Multi segment speed 3 F08 02 0 1 0 0...

Page 140: ...ration and deceleration time terminal 2 20 19 Acceleration and deceleration time 0 0 The first group acceleration time F00 14 deceleration time F00 15 0 1 The second group acceleration time F15 03 dec...

Page 141: ...control prohibition 30 Motor 1 Motor 2 switching This terminal is used to determine the current valid motor in conjunction with F00 28 If 30 terminal is valid the motors will be switched based on the...

Page 142: ...PID pause When this terminal is valid PID adjustment will be stopped and the output of the process PID module will remain unchanged For more information refer to the description of the function code F...

Page 143: ...ctions 51 to 56 can work independently but subject to the priority See the description of the function code F00 04 Table 7 1 52 Switching of main frequency source to AI1 53 Switching of main frequency...

Page 144: ...open state Xi input Positive logic sampling Negative logic sampling Close Valid Invalid Invalid Valid Off Fig 7 7 Schematic Diagram of Positive Negative Logic Sampling of Terminal When the bit is set...

Page 145: ...ence processing Times of interference less than anti shaking filtering Times of interference greater than anti shaking filtering Sampling clock 1ms Note Assume that the number of anti shaking filterin...

Page 146: ...response will be made with delay according to the function code settings Currently only the terminals X1 to X4 support this function Specifically it is embodied in This function will take effect when...

Page 147: ...ll be valid When the input voltage of the terminal is within 1V 3V its corresponding logic status will remain unchanged 1V 3V 1 Logic Voltage 0 0 V Fig 7 10 Correspondence between Analog Input Termina...

Page 148: ...point 1 of curve 3 F02 41 F02 45 V 2 50 F02 44 Input setting of inflection point 1 of curve 3 100 0 100 0 25 0 F02 45 Input of inflection point 2 of curve 3 F02 43 F02 47 V 7 50 F02 46 Input setting o...

Page 149: ...t lines or excessive on site interference resulting in significant input fluctuations In principle this function code should be minimized 7 4 Function Parameter Group of Output Terminal of F03 Group T...

Page 150: ...n the inverter is not in the running status or the output frequency is less than or equal to the result of output frequency detection FDT1 F15 21 minus FDT1 hysteresis F15 22 the current output will b...

Page 151: ...l to the lower frequency limit F00 19 the current output will be valid Otherwise the current output will be invalid 11 Reach the current limit When the output current F18 06 is greater than or equal t...

Page 152: ...output will be invalid 18 Inverter overheat pre alarm When the inverter temperature is greater than or equal to the hot spot 10 C the pre alarm output will be valid and when the inverter temperature...

Page 153: ...18 00 is less than or equal to the zero servo start frequency F04 29 the current output will be valid otherwise the current output will be invalid 28 37 Reserved 38 Off load The inverter is in the off...

Page 154: ...ltage should be 12 30V 5V COM A90 PLC Y1 Y2 24V 24V Relay 5V COM A90 PLC Y1 Y2 24V 24V Relay DC a Internal power supply b External power supply Fig 7 11 Power Supply of Multi function Terminal The rel...

Page 155: ...he function terminal is consistent with the function status and for the single pulse output the active level of a certain pulse width will not be outputted until the function is enabled This function...

Page 156: ...t the inactive level otherwise the multi function output terminal will output the active level This function code is subject to bit operation For specific settings refer to the description of the func...

Page 157: ...tic Diagram of Level and Single Pulse Output of Digital Output Terminal When the status of the selected function changes the corresponding output terminal will make a response with delay based on the...

Page 158: ...1 0 is defined the function of the M1 terminal is to output the operating frequency absolute value The current operating frequency is reflected by the output voltage If the operating frequency increas...

Page 159: ...0 to 100 0 corresponding to the output 0 0 to 100 0 9 AI2 13 Reserved 14 Count value 0 to F16 03 corresponding to the output F16 10 to F16 11 15 Length value 0 to F16 01 corresponding to the output F1...

Page 160: ...gain 10 00 10 00 1 00 F03 29 M2 output bias 100 0 100 0 0 0 F03 30 M2 output gain 10 00 10 00 1 00 The above function codes are usually used to correct the zero drift of analog output and the deviatio...

Page 161: ...0 1 start with speed tracking The inverter is smoothly started from the current rotation frequency of the motor following the speed tracking size and direction Function code Function code name Paramet...

Page 162: ...100 0 no load current 100 0 F04 07 Pre excitation time 0 00 10 00 s 0 10 The inverter will start running after the magnetic field is established according to the set pre excitation current F04 06 and...

Page 163: ...t found the inverter will start running from the zero speed If the tens place of F04 08 is 1 search will be performed first in the command direction after speed tracking is enabled and then in the opp...

Page 164: ...tem acceleration time 2 F15 13 0 0 0 to system acceleration time 2 F15 13 1 0 to system acceleration time 2 F15 13 2 s 1 00 F04 17 Starting time of S curve in deceleration 0 00 to system deceleration...

Page 165: ...in the settings and acceleration deceleration time and the new planned S curve trend will be applied t1 t2 t3 t4 Output frequency Linear acceleration and deceleration S curve acceleration and decelera...

Page 166: ...Once the output frequency is less than the set frequency during deceleration stop and the time of DC braking for stop is not 0 DC braking for stop will be enabled F04 21 Set different values to apply...

Page 167: ...ection to avoid damage to the motor If flux braking is not applied the deceleration time will be extended but the output current will be low Function code Function code name Parameter description Unit...

Page 168: ...angle is essential for the control performance In particular reversing may occur at the moment of start Thus the initial position is searched by default after power on or failure in order to achieve a...

Page 169: ...upply torque motor control etc F05 00 6 VF semi separation mode In this case V and F are proportional but their proportional relationship can be set by the voltage source F05 07 In addition the relati...

Page 170: ...voltage Ue of the motor 100 0 The relationships of the three voltage points and frequency points must meet the following requirements V1 V2 V3 F1 F2 F3 If the slope of the V F curve is too large an ov...

Page 171: ...d set value F05 07 0 digital setting of VF separation voltage F05 08 The VF separation output voltage depends on the digital setting of VF separation voltage F05 08 F05 07 1 AI1 F05 07 2 AI2 F05 07 5...

Page 172: ...scription Unit Default setting Attrib ute F05 10 Compensation gain of V F stator voltage drop 0 00 200 00 100 00 It is used to compensate for the voltage drop caused by the stator resistor and wire an...

Page 173: ...00 10 00 Hz 0 00 This function is usually applied for load distribution when one load is driven by multiple motors Droop control is to reduce the output frequency of the inverter with the load increa...

Page 174: ...egral time ASR_T of the speed PI regulator The increase in ASR_P or decrease in ASR_T may accelerate the dynamic response of the speed loop If ASR_P is too large or ASR_T is too small however the syst...

Page 175: ...Default setting Attribute F06 07 Filtering time constant of speed loop output 0 000 0 100 s 0 001 Speed loop output filtering can reduce the impact on the current loop but the value of F06 07 should n...

Page 176: ...e inverter is greater than the set upper limit the torque limit function will be enabled thus controlling the output torque not to exceed the upper limit of speed control torque F06 09 0 depending on...

Page 177: ...00 F06 14 Torque current proportional gain ACR P2 0 00 100 00 0 50 F06 15 Torque current integral time constant ACR T2 0 0 00 600 00 0 00 no integral ms 10 00 The parameters of the current loop PID r...

Page 178: ...00 0 50 F06 25 Integral time of flux weakening regulator 0 01 60 00 s 2 00 The synchronous motor is subject to flux weakening control F06 21 0 invalid Flux weakening control is not performed The maxi...

Page 179: ...he amplitude of the high frequency current injected during the initial position identification The larger this value the higher the squeak sound will be Function code Function code name Parameter desc...

Page 180: ...and output frequency F06 28 and F06 33 in the high frequency band output frequency F06 32 To get better results the gain and integral time of the regulator can be adjusted Default settings can be used...

Page 181: ...5 0 F06 50 Speed tracking control threshold of synchronous motor 0 00 10 00 0 20 F06 51 Injection current Iq rise time of synchronous motor 0 010 1 000 S 5 0 Tuning parameters for speed tracking of th...

Page 182: ...Motor overload pre alarm coefficient 50 100 80 The inverse time curve of motor overload protection is 200 F07 01 rated current of the motor sending an alarm of motor overload fault E13 if the duratio...

Page 183: ...6 0X Invalid The overvoltage stall is invalid It is recommended not to set it to 0 in the case of no external braking unit The undervoltage stall is also invalid F07 06 1X Valid overvoltage stall When...

Page 184: ...s voltage is lower than the voltage of undervoltage stall control F07 08 the inverter will be in the power down status When the bus voltage is greater than the voltage of power failure end judgment F0...

Page 185: ...operating conditions of current limit If the current of the inverter is greater than the set value of this code the current limit function will be enabled thus controlling the output current not to e...

Page 186: ...ber of retries after failure F07 14 and then the corresponding fault will be reported If the fault is not detected after several retries the retries will be deemed successful and the inverter will con...

Page 187: ...will be in the running status without DC braking and the output current is below the off load detection level F07 22 and maintained for the off load detection time F07 23 the inverter will be in the...

Page 188: ...setting Attribute F08 00 Multi segment speed 1 0 00 to maximum frequency F00 16 Hz 0 00 F08 01 Multi segment speed 2 0 00 to maximum frequency F00 16 Hz 5 00 F08 02 Multi segment speed 3 0 00 to maxim...

Page 189: ...1 Selected frequency Corresponding function code 1 Invalid Invalid Invalid Invalid Digital frequency setting Depending on F00 07 2 Invalid Invalid Invalid Valid Multi segment speed 1 F08 00 3 Invalid...

Page 190: ...LC running mode 0 stop after a single run 1 stop after a limited number of cycles 2 run at the last segment after a limited number of cycles 3 continuous cycles 0 F08 16 Limited number of cycles 1 100...

Page 191: ...th segments is set to 0 F08 46 0 0 F08 48 0 0 so the last segment is the 13th segment and the inverter will be stopped after running in the 13th segment Function code Function code name Parameter desc...

Page 192: ...nt working conditions the running time involved in the PLC function is set to a numerical value Its specific meaning needs to be set in conjunction with the simple PLC time unit F08 18 At present ther...

Page 193: ...nd deceleration time 1 1 acceleration and deceleration time 2 2 acceleration and deceleration time 3 3 acceleration and deceleration time 4 0 F08 24 Running time of the third segment 0 0 6000 0 s min...

Page 194: ...s place Running direction options 0 forward 1 reverse Tens place Acceleration and deceleration time options 0 acceleration and deceleration time 1 1 acceleration and deceleration time 2 2 acceleration...

Page 195: ...nd deceleration time 4 0 F08 34 Running time of the eighth segment 0 0 6000 0 s min 5 0 F08 35 Setting of the ninth segment Ones place Running direction options 0 forward 1 reverse Tens place Accelera...

Page 196: ...cceleration and deceleration time 2 2 acceleration and deceleration time 3 3 acceleration and deceleration time 4 0 F08 40 Running time of the eleventh segment 0 0 6000 0 s min 5 0 F08 41 Setting of t...

Page 197: ...tion options 0 forward 1 reverse Tens place Acceleration and deceleration time options 0 acceleration and deceleration time 1 1 acceleration and deceleration time 2 2 acceleration and deceleration tim...

Page 198: ...nction Parameter Group of F09 Group The A90 series inverter has a process PID function as described in this section Process PID control is mainly for pressure control flow control and temperature cont...

Page 199: ...the controller is proportional to the differential i e change rate of the error of the input error signal This can predict the trend of changes in errors quickly respond to drastic changes and improve...

Page 200: ...100 00 to 100 00 as detailed in Table 0 2 Function code Function code name Parameter description Unit Default setting Attribute F09 02 PID feedback source 1 AI1 2 AI2 6 Communication setting 1 F09 02...

Page 201: ...egative action The deviation is positive and the output is negative 1 1 Positive action Both the deviation and output are positive Note The deviation in PID control is usually setting feedback When th...

Page 202: ...ng to the function setting F09 11 and input conditions e g input function 43 PID parameter switching and deviation e k See the instruction Table 7 13 for details Table 7 13 Description of PID Paramete...

Page 203: ...is shown by the intermediate segment in Fig 7 27 Deviation PID parameters Parameter 1 100 00 0 1 1 e Y 2 2 e Y Parameter 2 Switching deviation 1 Switching deviation 2 Fig 7 27 Schematic Diagram of Au...

Page 204: ...nction code name Parameter description Unit Default setting Attribute F09 18 PID deviation limit 0 00 100 00 0 00 invalid 0 00 When the deviation between the PID setting and feedback is less than or e...

Page 205: ...ction 42 process PID integration pause can be used But if the function code setting is invalid F09 20 100 00 the input terminal function will not work as detailed in Table 7 14 Table 7 14 Description...

Page 206: ...d feedback disconnection 0 00 F09 26 Detection time of PID feedback disconnection 0 000 30 000 s 0 000 The function of PID feedback disconnection detection is to prevent galloping caused by feedback d...

Page 207: ...will be repeated to make the controlled quantity within the allowable range and also save the energy The detailed function description is shown in Table 7 15 Table 7 15 Description of Sleep Wake up F...

Page 208: ...ll be enabled The PID continues the output during the delay period The output depends on the function code after the delay period Sleep status Judgment of the wake up conditions If the Feedback is gre...

Page 209: ...Group The A90 series inverter supports the RTU format Modbus protocol and the single master multi slave communication network with RS 485 bus Function code Function code name Parameter description Uni...

Page 210: ...ription Unit Default setting Attribute F10 02 Modbus data format 0 1 8 N 1 1 start bit 8 data bits 1 stop bit 1 1 8 E 1 1 start bit 8 data bits 1 even parity check bit 1 stop bit 2 1 8 O 1 1 start bit...

Page 211: ...Send Return t Fig 7 29 Schematic Diagram of Communication Timeout Example of this function If the master station must send data to a slave station e g 1 within a certain period you can use the commun...

Page 212: ...valid data frame sent by the external master station to inverter in which the function code data length and CRC are correct Fig 7 30 shows the data sending segment tsend sending end segment twait1 75...

Page 213: ...nt inverter as the slave Select one setting as the communication setting If F09 00 6 is set and the process PID is set separately F00 05 10 F00 06 1 the slave inverter will be set to the host output c...

Page 214: ...s that the Fxx xx function code is selected If the F11 00 function code is enabled the keyboard will display U00 00 indicating the first optional parameter F00 00 U00 00 F11 01 User selected parameter...

Page 215: ...U08 00 F11 24 User selected parameter 25 U19 00 F11 25 User selected parameter 26 U19 01 F11 26 User selected parameter 27 U19 02 F11 27 User selected parameter 28 U19 03 F11 28 User selected paramete...

Page 216: ...rol 1 with all command channels valid 1 According to the setting of the function code F00 02 command source option the command sources are divided into the keyboard terminal and communication If the t...

Page 217: ...e F00 07 Digital frequency setting F08 11 Multi segment speed 12 F08 00 Multi segment speed 1 F08 12 Multi segment speed 13 F08 01 Multi segment speed 2 F08 13 Multi segment speed 14 F08 02 Multi segm...

Page 218: ...select other display parameters and 0 to hide the selected parameters Some bits of the function codes for display parameter selection are reserved Please set them carefully Function code Function cod...

Page 219: ...quency The keyboard will have the normal display 2 s after the key is released Terminal UP DOWN After the digital input port is set to the corresponding function terminal control will be enabled When...

Page 220: ...5 Cumulative power on time h 0 65535 h 0 F12 16 Cumulative power on time min 0 59 min 0 F12 15 and F12 16 are used together to check the cumulative power on time of the inverter from delivery to the c...

Page 221: ...ng on the motor type It is used to view the rated power rated voltage and rated current of the current inverter This parameter is can be viewed only and cannot be changed Function code Function code n...

Page 222: ...meter 2 0 00 99 99 18 06 F12 36 Running status display parameter 4 of Mode 1 LED stop status display parameter 3 0 00 99 99 18 08 F12 37 Running status display parameter 5 of Mode 1 LED stop status di...

Page 223: ...board is shown below ENTER ESC For the operation of the LCD keyboard please refer to its instructions Refer to Section 4 of Chapter 4 for monitoring mode selection Function code Function code name Par...

Page 224: ...rque control switching as detailed below Table 7 18 Details of Final Control Mode of Inverter 29 torque control prohibition 28 speed control torque control switching F13 00 Final control Valid Speed c...

Page 225: ...detailed in Table 0 2 Function code Function code name Parameter description Unit Default setting Attribute F13 03 Multi segment torque 1 200 0 200 0 0 0 F13 04 Multi segment torque 2 200 0 200 0 0 0...

Page 226: ...frequency limit options of torque control 0 set by F13 09 1 AI1 2 AI2 6 communication percentage setting 7 direct communication setting 0 F13 09 Upper frequency limit of torque control 0 00 to maximu...

Page 227: ...mit of torque control is used to set the maximum forward or reverse running frequency of the inverter in the torque control mode In the torque control mode if the load torque is less than the output t...

Page 228: ...r starting rotating In short the output performance of the motor is related to this group of parameters The specific description of this group of parameters is as follows when the actual frequency est...

Page 229: ...s motor 1 1 acceleration and deceleration time 1 2 acceleration and deceleration time 2 3 acceleration and deceleration time 3 4 acceleration and deceleration time 4 0 F14 77 0 the acceleration decele...

Page 230: ...0 Fundamental frequency of acceleration and deceleration time F15 09 Jog deceleration time F15 02 Jog acceleration time F15 01 Actual acceleration time Actual deceleration time Jog frequency F15 00 V...

Page 231: ...ration time 2 0 00 650 00 F15 13 0 0 0 6500 0 F15 13 1 0 65000 F15 13 2 s 15 00 F15 05 Acceleration time 3 0 00 650 00 F15 13 0 0 0 6500 0 F15 13 1 0 65000 F15 13 2 s 15 00 F15 06 Deceleration time 3...

Page 232: ...cording to the ratio between the set frequency and reference frequency The reference frequency of acceleration deceleration time is set by function code F15 09 that represents the reference frequency...

Page 233: ...2 F15 11 the acceleration time 1 will be the current valid acceleration time otherwise the acceleration time 2 will be the current valid acceleration time During deceleration if the output frequency...

Page 234: ...valid Hz 0 00 F15 18 Frequency hopping point 3 0 00 600 00 Hz 600 00 F15 19 Hopping range 3 0 00 20 00 0 00 is invalid Hz 0 00 The frequency hopping function FH function for short can prevent the outp...

Page 235: ...1 and 2 in Fig 7 The final frequency hopping range is frequency hopping point 1 hopping range 1 frequency hopping point 2 hopping range 2 Function code Function code name Parameter description Unit D...

Page 236: ...DT Detection As shown in Fig 7 36 when the multi function output terminal or relay output is set to 3 output frequency detection FDT1 or 4 output frequency detection FDT2 and the inverter is running 1...

Page 237: ...eresis the output level of the corresponding function terminal will remain unchanged Function code Function code name Parameter description Unit Default setting Attribute F15 25 Options of analog leve...

Page 238: ...ection level hysteresis the ADT function will be invalid Function code Function code name Parameter description Unit Default setting Attribute F15 30 Options of energy consumption braking function 0 I...

Page 239: ...an be quickly released by the braking resistor The braking utilization rate F15 32 is the duty cycle of IGBT running The greater the duty cycle the larger the degree of braking is Function code Functi...

Page 240: ...etection module of the inverter works properly Function code Function code name Parameter description Unit Default setting Attribute F15 35 Overmodulation intensity 1 00 1 10 1 05 When the input volta...

Page 241: ...input terminal function options of the F02 group Function code Function code name Parameter description Unit Default setting Attribute F17 00 VX1 virtual input function options The same as the digital...

Page 242: ...17 09 VX1 VX8 status setting options D7 D6 D5 D4 D3 D2 D1 D0 000 00000 VX8 VX7 VX6 VX5 VX4 VX3 VX2 VX1 0 the VXn status is the same as VYn output status 1 status set by F17 10 F17 10 VX1 VX8 status se...

Page 243: ...n options of the F03 group Function code Function code name Parameter description Unit Default setting Attribute F17 19 VY1 virtual output function options The same as the digital output terminal func...

Page 244: ...utput function status F17 28 xxxxxxx0 the VY1 status is the same as the actual input status of X1 The status of the virtual output terminal VY1 is synchronized with that of the actual input terminal X...

Page 245: ...d promptly in the speed control mode Hz F18 02 Reserved F18 03 Estimate feedback frequency Display the estimated feedback frequency in the SVC control mode Scope 0 00 to upper frequency limit This par...

Page 246: ...in a real time manner Scope 0 0 to the set time of the corresponding segment example the time of the first segment is dependent on F08 20 s min F18 13 Reserved F18 14 Load rate Display the current lo...

Page 247: ...ent terminal function is valid F18 25 Output terminal state Display the current valid status of the output terminals R1 Y1 The five bit digital tubes from left to right are R1 Y1 0 1 0 1 0 1 0 1 0 1 T...

Page 248: ...s used only to view the types of last three faults of the inverter and the inverter status at the time of failure They cannot be changed The function codes related to the last fault are as follows Fun...

Page 249: ...us in the previous fault as detailed in Table 7 23 List of Running Statuses in Faults 0 F19 11 Working time in failure Display the working time in the previous fault h 0 The function codes related to...

Page 250: ...er memory failure E15 E16 communication abnormality E16 E17 Temperature sensor abnormality E17 E18 disengaged soft start relay E18 E19 current detection circuit abnormality E19 E20 stall failure E20 E...

Page 251: ...User Manual of A90 Series Inverter 251...

Page 252: ...eters of the connected motor and store them into the internal memory Fig 0 1 shows the specific meanings of the parameters of the three phase asynchronous motor U1 I1 I2 I0 Lm R1 L1 Lm R2 L2 Lm 1 s s...

Page 253: ...specified power of the inverter its default settings can meet most requirements In order to ensure the control performance the power of the motor should match with that of the inverter or the former s...

Page 254: ...t takes about two minutes to complete the self identification of the motor Then the system will return to the initial power on status During the self identification if you press the STOP RESET key STO...

Page 255: ...5 The inverter module is damaged 6 There is excessive on site interference 1 Check the wiring for short circuits 2 Properly increase the acceleration and deceleration time 3 Investigate the cause and...

Page 256: ...e with E03 E06 Steady state undervoltage 1 The input power supply is subject to phase loss 2 The terminals of the input power supply are loose 3 The voltage of the input power supply drops too much 4...

Page 257: ...rs set are illogical before the occurrence of fault E13 Motor overload 1 The acceleration and deceleration time is too short 2 In the V F drive mode the V F curve setting is unreasonable 3 The load is...

Page 258: ...19 Error of current detection circuit The detection circuit of the drive board or control board is damaged 1 Seek technical support E20 Stall fault 1 The deceleration time is too short 2 Error of dyna...

Page 259: ...for technical support E28 Up to cumulative running time The inverter maintenance time is up Contact the dealer for technical support When the inverter has an aforesaid fault press the STOP RESET key...

Page 260: ...ed When F12 02 is set to 1 or 2 parameter changes are restricted Please set F12 02 to 0 Or this occurs after the user password is set 9 2 2 Abnormality of motor rotation When the RUN key RUN on the ke...

Page 261: ...ntil the output current is less than the limit Then the output frequency will continue to rise This makes the acceleration time of the motor longer than the set time Check whether the set current limi...

Page 262: ...a high frequency leakage current will be generated Please use the dedicated leakage circuit breaker with the current sensitivity above 30mA If an ordinary leakage circuit breaker is used use a leakage...

Page 263: ...DC braking time for stop is short Please increase the set value of the DC braking time for stop F04 22 Under normal circumstances please give priority to increase in the DC braking current for stop 9...

Page 264: ...storage to prevent the failure of electronic components The inverter should not be used in the humid place or place with metal dust If necessary use the inverter in an electrical cabinet with protect...

Page 265: ...rter components listed in the above table are as follows Ambient temperature Annual average 30 C Load factor Less than 80 Operating time less than 12 hours per day 10 2 Instructions for Inverter Warra...

Page 266: ...rged within one year in the following cases The inverter is damaged due to noncompliance with the instructions in this manual during operation The inverter is damaged due to flood fire abnormal voltag...

Page 267: ...nner Due to the external braking resistor of energy consumption braking type the energy will be completely dissipated to the power braking resistor Hence the power and resistance of the braking resist...

Page 268: ...0 400 1 5 A90 2T010B 2 2 90 800 2 5 A90 4T2R5B 0 75 360 200 1 A90 4T4R2B 1 5 180 400 1 5 A90 4T5R6B 2 2 180 400 1 5 A90 4T9R4B 4 90 800 2 5 A90 4T013B 5 5 60 1000 4 A90 4T017B 7 5 60 1000 4 A90 4T025B...

Page 269: ...for the wiring specifications of the main circuit Use the cables with the conforming insulation levels and cross sections Table 0 1 Wire Specifications of Braking Units and Braking Resistors Specific...

Page 270: ...User Manual of A90 Series Inverter 270 Inverter Braking unit Braking resistor 2m 2m Fig 0 1 Wire Length...

Page 271: ...485 network address 1 247 0 is the broadcast address Default data format of RS 485 terminal 1 8 N 1 2 options 1 8 E 1 1 8 O 1 1 8 N 2 1 8 E 2 and 1 8 O 2 Default baud rate of RS 485 terminal 9600bps...

Page 272: ...Message Frame in RTU Mode The RTU message includes the address code PDU Protocol Data Unit and CRC 3 check The PDU includes the function code and data part mainly including the register address numbe...

Page 273: ...ch as register writing RAM without EEPROM storage the user defined function codes include 12 3 3 2 0x41 function code used to write a single register or command without saving and 12 3 3 3 0x42 functi...

Page 274: ...nction code is used to read the content in the continuous block of the holding register The request PDU describes the starting register address and the number of registers The register data in the res...

Page 275: ...ue Hi F19 01 00 Register value Lo F19 01 00 Register value Hi F19 02 00 Register value Lo F19 02 00 Register value Hi F19 03 01 Register value Lo F19 03 2C Register value Hi F19 04 00 Register value L...

Page 276: ...ster content is written Request PDU Function code 1 byte 0x41 Address of register 2 bytes 0x0000 0xFFFF Register value 2 bytes 0x0000 0xFFFF Response PDU Function code 1 byte 0x41 Address of register...

Page 277: ...s divided into two bytes In the normal response the function code starting address and number of registers written will be returned Request PDU Function code 1 byte 0x42 Starting Address 2 bytes 0x000...

Page 278: ...ion code for diagnosis The Modbus function code 08 involves a series of tests to check the communication system between the client master station and server slave station or internal error statuses of...

Page 279: ...0xFFFF Error PDU Error code 1 byte 0x88 Exception code 1 byte See Table 0 4 Sub function code Sub fun ction Meaning Data field request Data field response 0000 Return query data Any Copy request data...

Page 280: ...value 2 bytes 0x0000 0xFFFF Response PDU Function code 1 byte 0x06 Address of register 2 bytes 0x0000 0xFFFF Register value 2 bytes 0x0000 0xFFFF Error PDU Error code 1 byte 0x86 Exception code 1 byte...

Page 281: ...ction 41 Register address Hi 00 Register address Hi 00 Register address Lo 07 Register address Lo 07 Register value Hi 13 Register value Hi 13 Register value Lo 88 Register value Lo 88 Once the set fr...

Page 282: ...on Request Respond Domain name 0x Domain name normal 0x Domain name abnormal 0x Function 10 Function 10 Function 90 Starting address Hi 03 Starting address Hi 03 Exception code 03 Starting address Lo...

Page 283: ...of F00 14 is 800EH 000EH 8000H Control comman d write only 7000H 71FFH 7000H control word 0000H Invalid command 0001H Forward running 0002H Reverse running 0003H JOG forward 0004H JOG reverse 0005H De...

Page 284: ...FH Master slave communication setting 100 00 to 100 00 maximum reference 7010H to 7013H Reserved 7014H External fault Fault input of external device including option card 7015H Communication setting o...

Page 285: ...rd 2 Bit0 setting direction 1 setting is valid 0 setting is valid Bit1 running direction 1 Reverse frequency output 0 Forward frequency output Bit3 to 2 running mode 00 Speed control mode 01 Torque co...

Page 286: ...6 5 4 3 2 1 0 AI2 AI1 720BH Digital output 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Y1 R1 720CH Digital output 2 15 14 13 12 11 10 9 8 VY8 VY7 VY6 VY5 VY4 VY3 VY2 VY1 7 6 5 4 3 2 1 0 720DH The first t...

Page 287: ...6 7505H Keyboard software serial number 2 Corresponding to the function code F12 27 7506H Serial No 1 Corresponding to the function code F12 28 7507H Serial No 2 Corresponding to the function code F12...

Page 288: ...bit are not involved in calculation 3 Extract and check the LSB the least significant bit of the CRC register 4 If the LSB is 1 each bit of the CRC register is shifted to the right by one bit and the...

Page 289: ...high byte in the final result of this program is in front Please reverse it during sending const Uint8 crc_l_tab 256 0x00 0xC1 0x81 0x40 0x01 0xC0 0x80 0x41 0x01 0xC0 0x80 0x41 0x00 0xC1 0x81 0x40 0x...

Page 290: ...xDB 0xDA 0x1A 0x1E 0xDE 0xDF 0x1F 0xDD 0x1D 0x1C 0xDC 0x14 0xD4 0xD5 0x15 0xD7 0x17 0x16 0xD6 0xD2 0x12 0x13 0xD3 0x11 0xD1 0xD0 0x10 0xF0 0x30 0x31 0xF1 0x33 0xF3 0xF2 0x32 0x36 0xF6 0xF7 0x37 0xF5 0...

Page 291: ...401A 0x001E 0xC1DE 0x81DF 0x401F 0x01DD 0xC01D 0x801C 0x41DC 0x0014 0xC1D4 0x81D5 0x4015 0x01D7 0xC017 0x8016 0x41D6 0x01D2 0xC012 0x8013 0x41D3 0x0011 0xC1D1 0x81D0 0x4010 0x01F0 0xC030 0x8031 0x41F1...

Page 292: ...4186 0x0182 0xC042 0x8043 0x4183 0x0041 0xC181 0x8180 0x4040 Uint16 CRC16 Uint16 msg Uint16 len Uint16 crcL 0xFF crcH 0xFF Uint16 index while len index crcL msg crcL crc_table index 0xFF00 8 crcH crcH...

Page 293: ...in the exception response For the defined exception codes see Table 0 4 Definitions of Exception CodesTable 0 4 Table 0 4 Definitions of Exception Codes Exception code Item Meaning 01H Illegal functi...

Page 294: ...g period is 1ms the starting and ending time interval is the idle level of 4ms or more 3 5 10 9600 3 64 4 and the exceptional data interval is the idle level in which the interval of data bits of one...

Page 295: ...than 3 requirements Correct frame It is a legal frame with a correct memory address The memory content is within the defined range and can be processed at present 12 4 3 Response delay The response d...

Page 296: ...e 12 4 4 Communication timeout The communication time interval t is defined as the period from the previous reception of valid data frames by the slave station inverter to next reception of valid data...

Page 297: ...Hi C 5 CRC check Hi C5 Tail 3 5 characters idle 2 Free stop of inverter Send 01 41 70 0000 07 66 C7 Return 01 41 70 0000 07 66 C7 normal Return 01 C1 04 70 53 exception assuming a slave fault Send the...

Page 298: ...ister value Lo 88 7 CRC check Lo 3 B CRC check Lo 3B 8 CRC check Hi 97 CRC check Hi 97 Tail 3 5 characters idle 1 Read the information of the last fault read the function codes F19 00 to F19 05 Send 0...

Page 299: ...04 47 C3 exception assuming a slave fault Send the invoice to Normal Return Exception Return Frame header 3 5 characters idle 1 Address 01 Address 01 Address 01 2 Function 08 Function 08 Function cod...

Page 300: ...ress 01 Address 01 Address 01 2 Function code 06 Function code 06 Function code 86 3 Register address Hi 00 Register address Hi 00 Exception code 04 assumption 4 Register address Lo 17 Register addres...

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