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System overview

2.2 What are fail-safe automation systems and fail-safe modules?

Distributed I/O system

System Manual, 12/2016, A5E03576849-AG

2.2

What are fail-safe automation systems and fail-safe modules?

Fail-safe automation systems

Fail-safe automation systems (F-systems) are used in systems with higher safety

requirements. F-systems control processes and ensure that they are in a safe state

immediately after shutdown. In other words, F-systems control processes in which an

immediate shutdown does not endanger persons or the environment.

Safety Integrated

Safety Integrated is the integrated safety concept for automation and drive technology from

Siemens.
Proven technologies and systems from automation technology are used for safety systems.

Safety Integrated includes the complete safety sequence, ranging from sensor, actuator and

fail-safe modules right through to the controller, including safety-related communication via

standard fieldbuses. Drives and controllers handle safety tasks in addition to their actual

functions.

Fail-safe modules

The key difference between fail-safe modules (F-modules) and standard modules is that they

have an internal two-channel design. This means the two integrated processors monitor

each other, automatically test the input and output circuits, and switch the fail-safe module to

a safe state in the event of a fault.
The F-CPU communicates with a fail-safe module via the safety-related PROFIsafe bus

profile.

Fail-safe motor starters

Fail-safe motor starters enable safety-related tripping of motor loads. Fail-safe motor starters

are not PROFIsafe nodes. Motor starters operate together with the fail-safe modules of the

ET 200SP system.

Area of application of ET 200SP with fail-safe I/O modules

By using the ET 200SP distributed I/O system with fail-safe I/O modules, you are replacing

conventional safety engineering configurations. This includes the replacement of switching

devices for emergency STOP, protective door monitors, two-hand operation, etc.

Summary of Contents for Simantic ET200SP

Page 1: ......

Page 2: ...___________________ ___________________ SIMATIC ET 200SP Distributed I O system System Manual 12 2016 A5E03576849 AG Preface Guide to documentation 1 System overview 2 Application planning 3 Installation 4 Wiring 5 Configuring 6 Basics of program execution 7 Protection 8 Configuration control option handling 9 Commissioning 10 SIMATIC memory card 11 Maintenance 12 Test functions and eliminating pr...

Page 3: ... only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens p...

Page 4: ...utomation technology is required to understand the documentation Validity of the documentation This documentation applies to the distributed I O system ET 200SP Definition In this document motor starter always refers to all variants of the ET 200SP motor starters Conventions Please pay particular attention to notes highlighted as follows Note Notes contain important information on the product hand...

Page 5: ...ing product monitoring For this reason we inform you in the form of personal notifications about product developments and features that are or could be relevant to operation of systems from a safety perspective By subscribing to the appropriate notifications you will ensure that you are always up to date and able to make changes to your system when necessary Log onto Industry Online Support Go to ...

Page 6: ... unauthorized access to its plants systems machines and networks Systems machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appropriate security measures should be taken into account For more informatio...

Page 7: ...ces Field Services Technical Support spare parts and training offers Forums For answers and solutions concerning automation technology mySupport Your personal working area in Industry Online Support for messages support queries and configurable documents This information is provided by the Siemens Industry Online Support in the Internet http www siemens com automation service support Industry Mall...

Page 8: ...2 Selecting the motor starter 39 3 2 3 Selecting accessories for motor starters 40 3 3 Hardware configuration 41 3 4 Forming potential groups 43 3 4 1 Basics 43 3 4 2 Forming potential groups with AC I O modules 47 3 4 3 Forming potential groups with fail safe modules 49 3 4 4 Forming potential groups with motor starters 50 3 5 Configuration examples for potential groups 52 4 Installation 54 4 1 B...

Page 9: ... the CPU interface module via the bus adapter BA 2xRJ45 101 5 12 2 Connecting PROFINET IO to the CPU interface module via the BA 2xFC BusAdapter 104 5 12 3 Connecting PROFINET IO to the CPU interface module via BA 2xSCRJ BusAdapter 108 5 12 4 Connecting PROFINET IO to the interface module via the BA SCRJ RJ45 BusAdapter 111 5 12 5 Connecting PROFINET IO to the interface module via the BA SCRJ FC B...

Page 10: ...r 153 7 3 Asynchronous instructions 155 8 Protection 163 8 1 Overview of the protective functions of the CPU 163 8 2 Configuring access protection for the CPU 164 8 3 Using the user program to set additional access protection 167 8 4 Know how protection 167 8 5 Copy protection 170 9 Configuration control option handling 172 9 1 Configuring 175 9 2 Creating the control data record 177 9 2 1 Introdu...

Page 11: ...a SIMATIC memory card on the CPU 209 10 6 Operating modes of the CPU 211 10 6 1 STARTUP mode 211 10 6 2 STOP mode 214 10 6 3 RUN mode 215 10 6 4 Operating mode transitions 215 10 7 CPU memory reset 217 10 7 1 Automatic memory reset 218 10 7 2 Manual memory reset 219 10 8 Reassigning parameters during operation 220 10 9 Identification and maintenance data 221 10 9 1 Reading out and entering I M dat...

Page 12: ...motor starters 256 12 9 Maintenance and repair 258 12 10 Warranty 258 13 Test functions and eliminating problems 259 13 1 Test functions 259 13 2 Reading out saving service data 265 14 Technical specifications 267 14 1 Standards approvals and safety notes 268 14 2 Electromagnetic compatibility 274 14 3 Electromagnetic compatibility of fail safe modules 277 14 4 Shipping and storage conditions 279 ...

Page 13: ...ic content you require Basic information The system manual describes in detail the configuration installation wiring and commissioning of the SIMATIC ET 200SP distributed I O system The STEP 7 online help supports you in the configuration and programming Device information Product manuals contain a compact description of the module specific information such as properties wiring diagrams characteri...

Page 14: ...istributed I O system gathered together in one file You can find the Manual Collection on the Internet http support automation siemens com WW view en 84133942 mySupport With mySupport your personal workspace you make the most of your Industry Online Support In mySupport you can store filters favorites and tags request CAx data and put together your personal library in the Documentation area Furthe...

Page 15: ...ples support you with various tools and examples for solving your automation tasks Solutions are shown in interplay with multiple components in the system separated from the focus in individual products You can find the application examples on the Internet https support industry siemens com sc ww en sc 2054 TIA Selection Tool With the TIA Selection Tool you can select configure and order devices f...

Page 16: ...e to the module Program download to CPU Operating mode switchover RUN STOP Localization of the CPU by means of LED flashing Reading out CPU error information Reading the CPU diagnostic buffer Reset to factory settings Updating the firmware of the CPU and connected modules You can find the SIMATIC Automation Tool on the Internet https support industry siemens com cs ww en view 98161300 PRONETA With...

Page 17: ...TIC ET 200SP distributed I O system SIMATIC ET 200SP SIMATIC ET 200SP is a scalable and highly flexible distributed I O system for connecting process signals to a higher level controller via a fieldbus Customer benefits of the system Figure 2 1 SIMATIC ET 200SP distributed I O system Customer benefits ...

Page 18: ...lieve the higher level controller The CPU can also be used as standalone device By using fail safe CPUs you can implement applications for safety engineering Configuration and programming of your safety program takes place the same way as for standard CPUs A wide range of I O modules rounds off the product range SIMATIC ET 200SP is designed with degree of protection IP20 and is intended for instal...

Page 19: ...e module Light colored BaseUnit BU D with infeed of supply voltage Dark colored BaseUnits BU B for extending the potential group BaseUnit for motor starter Server module included in the scope of delivery of the CPU interface module ET 200SP motor starter I O module BusAdapter Mounting rail Reference identification label Figure 2 2 Configuration example of the ET 200SP ...

Page 20: ...ing safety related communication via standard fieldbuses Drives and controllers handle safety tasks in addition to their actual functions Fail safe modules The key difference between fail safe modules F modules and standard modules is that they have an internal two channel design This means the two integrated processors monitor each other automatically test the input and output circuits and switch...

Page 21: ...ety related data with fail safe and non fail safe ET 200SP modules Figure 2 3 Fail safe SIMATIC Safety automation system sample configuration Fail safe ET 200SP I O modules The following fail safe I O modules are available for the ET 200SP distributed I O system Fail safe power modules are used to supply the potential group load voltage and for the safety related tripping of the load voltage for n...

Page 22: ...l safe I O modules Interface module Light colored BaseUnitBU D with infeed of supply voltage Dark colored BaseUnitsBU B for conducting the potential group further I O module Server module ships with the interface module Fail safe I O modules BusAdapter Mounting rail Reference identification label Figure 2 4 Example of a configuration of the ET 200SP with fail safe I O modules ...

Page 23: ... SP12 for configuration and programming of the ET 200SP fail safe modules with the F FH Systems fail safe system ET 200SP fail safe motor starters are supported by interface modules IM155 6PN BA firmware V3 2 or higher IM155 6PN ST firmware V3 1 or higher IM155 6PN HF firmware V3 1 or higher and IM155 6DP HF firmware V3 0 or higher You require SIMATIC Step 7 V14 or higher for configuration and pro...

Page 24: ...EP 7 With a specific combination of fail safe and non fail safe I O modules With a special arrangement and wiring of the sensors and actuators Table 2 1 Safety classes that can be achieved with ET 200SP in safety mode Safety class in safety mode According to IEC 61508 According to ISO 13849 1 2006 SIL2 Category 3 PL Performance Level d SIL3 Category 3 PL Performance Level e SIL3 Category 4 PL Perf...

Page 25: ...high CPU Fail safe CPU The F CPU Runs the user program The F CPU also runs the safety program Can be used as an IO controller or I Device on PROFINET IO or as a standalone CPU Links the ET 200SP to the IO devices or the IO controller Exchanges data with the I O modules via the backplane bus Additional CPU functions Communication via PROFIBUS DP the CPU can be used as a DP master or DP slave in com...

Page 26: ...e bus connection is an RS485 interface Interface module for PROFINET IO The interface module Can be used as IO device on PROFINET IO Links the ET 200SP with the IO controller Exchanges data with the I O modules via the backplane bus Interface module for PROFIBUS DP The interface module Can be used as DP slave on PROFIBUS DP Links the ET 200SP with the DP master Exchanges data with the I O modules ...

Page 27: ...ber optic cable BA 2xSCRJ As media converter for POF PCF fiber optic cable standard RJ45 plug BA SCRJ RJ45 As media converter for POF PCF fiber optic cable direct connection of the bus cable BA SCRJ FC For glass fiber optic cable BA 2xLC As media converter for glass fiber optic cable standard RJ45 plug BA LC RJ45 As media converter for glass fiber optic cable direct connection of the bus cable BA ...

Page 28: ...BaseUnit for I O modules Page 36 Fail safe power module The fail safe power module allows the safety related shutdown of digital output modules fail safe digital output modules I O module fail safe I O module The I O module determines the function at the terminals The controller detects the current process state via the connected sensors and actuators and triggers the corresponding reactions I O m...

Page 29: ...its Whose slots are not occupied by I O mod ules motor starters Whose slots have been reserved for future expansion as empty slots You can keep a reference identification label for the planned I O module inside the BU cover There are three versions For BaseUnits with a width of 15 mm For BaseUnits with a width of 20 mm For BaseUnits of motor starters with a width of 30 mm Server module The server ...

Page 30: ... connector and connection with the IM Shield connection The shield connection allows the low impedance contacting of cable shields with minimum installation times Labeling strips Attach the labeling strips to the modules for system specific labeling of the ET 200SP The labeling strips can be printed The labeling strips can be ordered as acces sories Page 286 on a roll for thermal transfer printers...

Page 31: ...LOCKWISE or motor COUNTER CLOCKWISE you can control the motor in manual local mode The functions of the 3DI LC module are not relevant to functional safety Detailed information on the functions when using a 3DI LC module can be found in the Manual https support industry siemens com cs ww e n view 109479973 Mechanical bracket for BaseUnit Use the mechanical bracket for additional fixing of the moto...

Page 32: ...ation siemens com WW view en 73021864 Table 3 1 Selecting a suitable BaseUnit for I O modules Selecting a BaseUnit I O module example Examples of suitable I O modules for BU types I O module example BaseUnit BU type A0 See Digital fail safe communication tech nology or analog modules without tem perature measure ment Page 36 Digital fail safe technology or com munication module 6ES7 A0 24 V DC 15 ...

Page 33: ... ST 6ES7 C1 Up to 30 V DC 20 mm wide CM AS i Master ST 3RK7137 6SA00 0BC1 BU20 P6 A2 4D 6ES7193 6BP20 0DC0 BU type C1 BU B dark colored BaseUnit F CM AS i Safety ST 6ES7 C1 Up to 30 V DC 20 mm wide F CM AS i Safety ST 3RK7136 6SC00 0BC1 BU20 P6 A2 4B 6ES7193 6BP20 0BC1 BU type D0 AI Energy Meter 6ES7 D0 Up to 400 V AC 480 V AC 20 mm wide AI Energy Meter 480VAC ST 6ES7134 6PA20 0BD0 BU20 P12 A0 0B ...

Page 34: ... 0AE00 0CP0 x x x x x x RS 0 3 1A HF 3RK1308 0BB00 0CP0 x x x x x x RS 0 9 3A HF 3RK1308 0BC00 0CP0 x x x x x x RS 2 8 9A HF 3RK1308 0BD00 0CP0 x x x x x x RS 4 0 12A HF 3RK1308 0BE00 0CP0 x x x x x x F DS 0 3 1A HF 3RK1308 0CB00 0CP0 x x x x x x F DS 0 9 3A HF 3RK1308 0CC00 0CP0 x x x x x x F DS 2 8 9A HF 3RK1308 0CD00 0CP0 x x x x x x F DS 4 0 12A HF 3RK1308 0CE00 0CP0 x x x x x x F RS 0 3 1A HF...

Page 35: ... on the functional assignment of the terminals and on the associated BaseUnits can be found in one of the following manuals Manual for the relevant I O module http support automation siemens com WW view en 55679691 133300 Manual BaseUnits http support automation siemens com WW view en 59753521 Motor starter https support industry siemens com cs ww en view 109479973 manual ...

Page 36: ...lly a light colored BaseUnit for feeding the supply voltage L Exception If you insert an AC I O module or an AI Energy Meter as the first I O module the first BaseUnit in the ET 200SP configuration can be a dark colored BaseUnit The requirement is that you use a CPU or IM 155 6 as of V3 0 Dark colored BaseUnit Conduction of the internal power and AUX buses from the adjacent module on the left AUX ...

Page 37: ...al group electrical isolation from adja cent module on the left The first BaseUnit of the ET 200SP is usually a light colored BaseUnit for feeding the supply voltage L Dark coloredBaseUnit Continuation of the internal power and AUX buses from the adjacent module on the left Additional terminals 2 5 internally bridged terminals for individual use up to 24 V DC 2 A Example Sensor supply for AI 4 U I...

Page 38: ...BU30 MS3 BU30 MS4 BU30 MS5 and BU30 MS6 are compatible with all fail safe motor starters You will find an overview of available BaseUnits for motor starters here Page 32 With the different BaseUnits you can form different potential groups for the 24 V DC electronics supply L M and for the AC infeed Voltage range The voltage range of the AC infeed is between 48 V AC and 500 V AC Selection criteria ...

Page 39: ...ing motor starters with a suitable BaseUnit Distributed I O system System Manual 12 2016 A5E03576849 AG 39 3 2 2 Selecting the motor starter You select the suitable motor starter using the load type according to the following scheme ...

Page 40: ...table BaseUnit Distributed I O system 40 System Manual 12 2016 A5E03576849 AG 3 2 3 Selecting accessories for motor starters Observe the installation conditions of the station with ET 200SP motor starters The figure below shows the criteria the station must meet ...

Page 41: ...ing server module Electrical maximum configuration for I O modules The number of operable I O modules of a potential group is limited by the following factors Power consumption of the I O modules Power consumption of the components supplied via these I O modules The maximum current carrying capacity of the terminals on the BaseUnit L M is 10 A Current carrying capacity refers to the current load v...

Page 42: ...or starters of a potential group on the infeed bus Refer to the Manual https support industry siemens com cs ww en view 109479973 for details of how to assign the basic rated operational current Ie parameter The following values apply for the potential group of the AC infeed The maximum current carrying capacity is 32 A at an ambient temperature of up to 50 C The maximum current carrying capacity ...

Page 43: ...nfeed of the supply voltage L up to an infeed current of 10 A BaseUnits BU B recognizable by the dark colored terminal box and the dark colored mounting rail release button Conduction of the potential group power and AUX bus continued Pick up of the supply voltage L for external components or loop through with a maximum total current of 10 A BaseUnits BU30 MSx BaseUnit for the motor starter only D...

Page 44: ...or the potential group L M the following slot rules apply within the motor starter modules and other I O modules of the ET 200SP An unassembled BaseUnit BaseUnit with BU cover must be inserted between the CPU an interface module or an I O module and the motor starter This is not necessary between the motor starters The empty slot can take on the potential 24 V DC of the potential group on the left...

Page 45: ...e an AUX bus as a protective conductor bar attach the yellow green color identification labels to the AUX terminals and establish a functional connection to the central protective conductor connection If you stop using the AUX bus as a protective conductor bar make sure you remove the yellow green color identification labels and remove the connection to the central protective conductor connection ...

Page 46: ...L 6 Potential group 3 19 Supply voltage L 3 7 BaseUnit BU B with dummy module 20 Additionally required voltage 8 BaseUnit BU30 MS2 21 Supply voltage L 2 9 BaseUnit BU30 MS4 22 Protective conductor 10 BaseUnit BU30 MS1 23 Supply voltage L 1 11 Potential group 4 24 Supply voltage 1L 12 BaseUnit BU30 MS4 13 Backplane bus Figure 3 3 Placing the BaseUnits Connecting different potentials to the AUX bus ...

Page 47: ... 4 2 Forming potential groups with AC I O modules Introduction The AC I O modules of the ET 200SP are required to connect sensors actuators with alternating voltage 24 to 230 V AC Requirements BaseUnits BU20 P12 A0 4B BU type B1 and DI 4x120 230VAC ST digital input module DQ 4x24 230VAC 2A ST digital output module ...

Page 48: ... can be the first BaseUnit to the right of the CPU interface module in the ET 200SP configuration The requirement is that you use a CPU as of V3 0 or IM 155 6 as of V3 0 The BaseUnits BU20 P12 A0 4B do not monitor the connected alternating voltage Please note the information on limiting the overvoltage and power rating in the AC I O module manuals Remember to take the BaseUnit type into account du...

Page 49: ... The figure below shows an example of a configuration with fail safe and non fail safe modules within a single ET 200SP distributed I O system IM 155 6 PN HF interface module F module Non fail safe module Power module F PM E 24VDC 8A PPM ST Mixed fail safe and non fail safe potential group with BaseUnits BU15 D and BU15 B You achieve SIL3 Cat 4 PLe for the fail safe modules No safety category can ...

Page 50: ...carrying capacity is up 32 A 3 phase at 50 C and 500 V Pay attention to the derating values depending on the configuration Properties of the self assembling voltage bus L Self assembling voltage buses have the following properties Maximum current 7 A Rated voltage 24 V Pay attention to the derating values depending on the configuration The AUX1 bus is not supported in the BaseUnits of the SIMATIC ...

Page 51: ...ltage L via the BaseUnit BU30 MS1 and BU30 MS3 at the 24V DC and M terminals You can operate the motor starter on a single phase L1 N PE or a three phase L1 L2 L3 PE AC voltage system You connect the required AC voltage directly to the BaseUnits BU30 MSx terminals L1 L2 N L3 PE You plug the motor starter onto the BaseUnits Note The motor starters AC power supply is not connected to the AC power su...

Page 52: ...I O system 52 System Manual 12 2016 A5E03576849 AG 3 5 Configuration examples for potential groups Configuration examples with BaseUnits Table 3 4 Configuration examples with BaseUnits BaseUnits Configuration BU15 P16 A0 2D BU15 P16 A0 2B BU15 P16 A0 2D BU15 P16 A0 2B BU20 P12 A0 0B ...

Page 53: ...Application planning 3 5 Configuration examples for potential groups Distributed I O system System Manual 12 2016 A5E03576849 AG 53 BaseUnits Configuration BU15 P16 A10 2D BU15 P16 A10 2B ...

Page 54: ...0SP distributed I O system into a suitable housing control cabinet with sufficient mechanical strength fire protection and at least IP54 degree of protection according to EN 60529 and take into consideration the ambient conditions for operating the devices Installation position You can mount the ET 200SP distributed I O system in any position The preferred mounting position is horizontal mounting ...

Page 55: ...e mechanically fixed to the mounting rail e g using 8WA1010 1PH01 ground terminals This measure prevents the ET 200SP distributed I O system from shifting to the side Note If the ET 200SP distributed IO system is exposed to increased vibrations and shock we recommend that you screw the mounting rail to the mounting surface at intervals of approx 200 mm The following are suitable surfaces for the m...

Page 56: ...ted I O system 56 System Manual 12 2016 A5E03576849 AG Minimum clearances The figure below shows the minimum clearances you must observe when installing or dismantling the ET 200SP distributed I O system Figure 4 1 Minimum clearances ...

Page 57: ...the first BaseUnit in the structure of the distributed I O system ET 200SP may be a dark colored BaseUnit The requirement is that you use a CPU or IM 155 6 as of V3 0 This is followed by BaseUnits BU B BU30 MS2 or BU30 MS4 with a dark colored terminal box The matching I O modules motor starters can be plugged onto the BaseUnits You will find matching combinations of BaseUnits and I O modules motor...

Page 58: ...Current carrying capacity refers to the current load via the power bus and the infeed bus of the ET 200SP station Depending on the ambient conditions and mounting position you have to take account of the fan unit or additional mechanical fixings Mechanical brackets Use the mechanical brackets in the following situations When using a 15 mm mounting rail With a vertical mounting position For applica...

Page 59: ...epresentation of how to implement measures for improving interference immunity Interface module Motor starter Digital input module Motor starter Digital output module Server module Dummy module Infeed bus cover Motor starter NOTICE Ensure interference immunity You must not plug any other module into the BaseUnit of the dummy module otherwise interference immunity is no longer ensured ...

Page 60: ...modules motor starters Requirement The mounting rail is fitted Required tools 3 to 3 5 mm screwdriver only for mounting and removing the BusAdapter Mounting the CPU interface module Watch the video sequence http support automation siemens com WW view en 95886218 To install a CPU interface module follow these steps 1 Install the CPU interface module on the mounting rail 2 Swivel the CPU interface m...

Page 61: ...e the 24 V DC connector from the CPU interface module 2 Press the mounting rail release button on the first BaseUnit At the same time shift the CPU interface module parallel to the left until it detaches from the rest of the module group Note The mounting rail release button is located above the CPU interface module or BaseUnit 3 While pressing the mounting rail release button on the CPU interface...

Page 62: ...to use the CPU with a DP master or DP slave Requirements The mounting rail is fitted The CPU is installed Installing CM DP To install the CM DP communication module follow these steps 1 Install the CM DP to the right of the CPU 2 Swivel the CM DP towards the back until you hear the mounting rail release button click into place 3 Slide the CM DP to the left until you hear it click into the CPU Figu...

Page 63: ...ting rail release button on the first BaseUnit and at the same time move the CPU and the CM DP parallel to the left until they detach from the rest of the module group clearance about 16 mm 3 Press the mounting rail release button on the CM DP and move it to the right until it detaches from the CPU clearance about 8 mm 4 While pressing the mounting rail release button on the CM DP swivel the CM DP...

Page 64: ...s The mounting rail is fitted Required tools 3 to 3 5 mm screwdriver only for dismantling the terminal box and the encoding element Installing a BaseUnit Watch Install configuration video sequence http support automation siemens com WW view en 95886218 To install a BaseUnit follow these steps 1 Install the BaseUnit on the mounting rail 2 Swivel the BaseUnit backwards until you hear it click into t...

Page 65: ...moving the BaseUnit Refer to section Replacing the terminal box on the BaseUnit Page 243 To remove a BaseUnit follow these steps 1 If present turn off the supply voltage on the BaseUnit 2 Loosen the wiring on the BaseUnit with a 3 to 3 5 mm screwdriver 3 Removing from the right Press the mounting rail release button on the corresponding BaseUnit Move the BaseUnit parallel to the right and swivel t...

Page 66: ...rotection against electrostatic charge When handling and installing the SIMATIC ET 200SP motor starter ensure protection against electrostatic charging of the components Changes to the system configuration and wiring are only permissible after disconnection from the power supply Mounting a BaseUnit Proceed as follows to mount a BaseUnit for motor starters 1 Hook the BaseUnit into the DIN rail from...

Page 67: ...ower supply before starting any assembly tasks To disassemble the BaseUnit proceed as follows 1 Disconnect the main power supply and the control current supply of the SIMATIC ET 200SP motor starter 2 Actuate the DIN rail release on the BaseUnit of the motor starter 3 Move the BaseUnit to the left As soon as there is a clearance of approximately 8 mm to the neighboring BaseUnits you can disassemble...

Page 68: ...5886218 Proceed as follows to install a server module 1 Install the server module on the mounting rail on the right next to the last BaseUnit 2 Swivel the server module backwards on the mounting rail 3 Move the server module parallel to the left until you hear it click into the last preceding BaseUnit Figure 4 6 Installing the server module Removing the server module Proceed as follows to remove a...

Page 69: ...ER Hazardous Voltage Can Cause Death Serious Injury or Property Damage Hazardous electrical voltage causes electric shock burns and property damage Disconnect your system and devices from the power supply before starting any assembly tasks DANGER Infeed bus electric shock You must provide the infeed bus with a touch protection cover on the right Article No 3RK1308 1DA00 2BP0 Failure to do so will ...

Page 70: ... 70 System Manual 12 2016 A5E03576849 AG Procedure Proceed as follows to mount the infeed bus cover on a SIMATIC ET 200SP motor starter 1 Press the cover onto the opening of the BaseUnit on the right until it audibly engages The cover can be removed again using 2 fingers and without tools ...

Page 71: ...an use a mechanical bracket on 7 5 mm and 15 mm mounting rails You must use the mechanical bracket in the following situations When using a 15 mm mounting rail With a vertical mounting position For applications according to shipbuilding standards in all mounting positions with 7 5 mm and 15 mm mounting rails You can find further information on the mechanical bracket in chapter Installation conditi...

Page 72: ... as follows 1 Insert the mechanical bracket into the opening at the bottom of the BaseUnit You use the same mechanical bracket for both mounting rails rotated through 180 respectively 2 Hook the BaseUnit into the mounting rail 3 Insert the mechanical bracket into the BaseUnit 4 Screw the mechanical bracket securely onto the mounting panel Use an M4 screw and a suitable washer ...

Page 73: ...4 8 Mounting further accessories for motor starters Distributed I O system System Manual 12 2016 A5E03576849 AG 73 The figures below show the mechanical bracket after installation on a 7 5 mm or 15 mm mounting rail ...

Page 74: ...Property Damage Hazardous electrical voltage causes electric shock burns and property damage Disconnect your system and devices from the power supply before starting any assembly tasks DANGER BaseUnit without motor starter electric shock If you install a BaseUnit without motor starter in the ET 200SP system e g options handling you must provide the BaseUnit with a BU cover Article No 3RK1908 1CA00...

Page 75: ...des of the plant or system Excluding hazardous plant states Hazardous operating states must not occur when the plant restarts after a voltage dip or power failure Bus communication is reestablished following a fault If necessary EMERGENCY STOP must be forced An uncontrolled or undefined startup must not occur after the EMERGENCY STOP is unlocked Line voltage Below everything you need to consider i...

Page 76: ...creased insulation of the extra low voltage SELV PELV to circuits with hazardous potentials in accordance with IEC 60364 4 41 Protection against outside electrical influences Below is a description of what you must pay attention to in terms of protection against electrical impacts and or faults Make sure that the system for discharging electromagnetic interference is connected to a protective cond...

Page 77: ...does not exceed Um 36 V DC even in the event of a fault For more on this refer to the information in the data sheet on overvoltage protection in the case of an internal error Or implement appropriate measures to limit the voltage e g use of an overvoltage protector All system components that can supply electrical energy in any form whatsoever must fulfill this condition Each additional circuit 24 ...

Page 78: ...Requirements for sensors and actuators for fail safe modules and fail safe motor starters General requirements for sensors and actuators Note the following important warning regarding safety related use of sensors and actuators WARNING Note that instrumentation with sensors and actuators bears a considerable safety responsibility Also bear in mind that sensors and actuators generally do not have p...

Page 79: ... motor starters Only single channel sensors that fulfill the required safety category themselves may be connected to the fail safe motor starter s F DI Fail safe laying must be observed in accordance with the required safety category Duration requirements for sensor signals WARNING Observe the following requirements for sensor signals To ensure the correct detection of the sensor signals via fail ...

Page 80: ...activated during the test If your process does not tolerate this set the pulse duration of the light or dark test correspondingly or use actuators that have sufficient lag WARNING If the actuators switch voltages higher than 24 V DC e g 230 V DC safe galvanic isolation must be ensured between the outputs of a fail safe output module and the parts carrying a higher voltage in compliance with the IE...

Page 81: ...DQ modules and F PM E modules or non fail safe DQ modules Separate cables for F DQ channel and F DI channels for the F PM E module Coupling relay or diodes in the outputs Disable the sensor supply test if safety class requirements allow it Cause magnetic crosstalk Note that an inductive load connected to the F DQ channels can induce coupling of a strong magnetic field Remedy Separate the inductive...

Page 82: ...upply modules with safe electrical isolation are required for the operation of the ET 200SP distributed I O system According to IEC 60364 4 41 this protection is referred to as SELV Safety Extra Low Voltage PELV Protective Extra Low Voltage The wiring of SELV PELV circuits must either be isolated from the wiring of other circuits that are not SELV PELV or the insulation of all conductors must be d...

Page 83: ...ch Disconnector Short circuit overload protection In groups for sensors and actuators Single pole protection of circuits With grounded secondary circuit single pole protection otherwise all pole protection Load current supply for AC load cir cuits with more than five items of electromagnetic equipment Galvanic isolation by trans former recommended Galvanic isolation by trans former recommended Per...

Page 84: ...0SP in the overall configuration The figure below shows the overall configuration of the ET 200SP distributed I O system load current supply and grounding concept with supply from a TN S network Main switch Short circuit overload protection The load current supply galvanic isolation Figure 5 1 ET 200SP in the overall configuration ...

Page 85: ...ween The load circuits process and all other circuit components of the ET 200SP distributed I O system The communication interfaces of the CPU PROFINET or of the interface module PROFINET PROFIBUS and all other circuit components The figures below show the electrical relationships of the ET 200SP distributed I O system with the CPU and the interface module Only the most important components are re...

Page 86: ...5 Electrical configuration of the ET 200SP Distributed I O system 86 System Manual 12 2016 A5E03576849 AG Figure 5 3 Electrical relationships for ET 200SP with interface module using IM 155 6 PN ST as an example ...

Page 87: ...5 mm to 1 mm2 0 5 to 0 75 mm2 see below AWG 20 to 17 AWG 20 to 18 Stripping length of the wires 8 to 10 mm End sleeves in accordance with DIN 46228 with plastic sleeve 8 and 10 mm long AWG American Wire Gauge End sleeves without plastic sleeve 0 25 to 2 5 mm2 AWG 24 to 13 See note on end sleeves Note End sleeves Optimum results with respect to a high quality and permanent electrical connection wit...

Page 88: ...arters Wiring rules for L1 L L2 N L3 PE T1 T2 T3 PE 24 V DC F DI M DI1 DI3 LC M 24 V OUT Connectable cross sections for solid cables 1 to 6 mm2 0 5 to 2 5 mm2 0 2 to 1 5 mm2 AWG 18 to 10 AWG 20 to 12 AWG 24 to 16 Connectable cross sections for flexible cables Without end sleeve 1 to 6 mm2 0 5 to 2 5 mm2 0 2 to 1 5 mm2 AWG 18 to 10 AWG 20 to 12 AWG 24 to 16 With end sleeve 1 to 6 mm2 0 5 to 2 5 mm2...

Page 89: ...ss section of the motor outgoing feeder cable must be dimensioned for the load ratios of the motor and for the cable laying method Comply with national regulations The user is responsible for the correct selection and dimensioning of the motor connection cable to DIN VDE 0100 and DIN VDE 0298 4 and or UL 508 The conductor protection for the incoming feeders must be ensured by the owner of the inst...

Page 90: ... in terminal Spring release Measuring probe suitable probes 1 mm diameter length 10 mm while observing the permitted voltage category Holder for shield connection Figure 5 5 View of the BaseUnit Note The pin assignment of the BaseUnit depends on the connected I O module Information on the BaseUnits and I O modules can be found in the associated manuals Replacement of the terminal box on the BaseUn...

Page 91: ... 10 mm of the wires 2 Only for multi stranded wires Seal or crimp the wire with wire end ferrules 3 Insert the wire into the push in terminal as far as it will go Connection of cables multi wire stranded without wire end ferrule unprocessed To connect a wire without a wire end ferrule follow these steps 1 Strip 8 to 10 mm of the wires 2 Push with the screwdriver into the spring release 3 Insert th...

Page 92: ...shields to ground via the mounting rail It is not necessary to contact the shield at where the cable enters the cabinet Attach the shield connector to the BaseUnit The shield connector consists of a shield contact and a shield terminal The shield connector is automatically connected to the functional ground FG of the mounting rail after installation Requirements BaseUnit with a width of 15 mm The ...

Page 93: ...t 2 Press the shield contact up into the mount until you hear it click into place 3 Remove the cable insulation material around the shield terminal Connect the cable to the BaseUnit and place the cable in the shield contact 4 Insert the shield terminal into the shield contact 5 Tighten the shield terminal with approximately 0 5 Nm Mount Insulation material removed approx 20 mm Supply voltage L gro...

Page 94: ...500 V and 24 V infeed BU30 MS2 with 500 V infeed and 24 V forwarding BU30 MS3 with 24 V infeed and 500 V forwarding BU30 MS4 with 500 V and 24 V forwarding BU30 MS5 with 500 V infeed 24 V and F DI forwarding BU30 MS6 with 500 V 24 V and F DI forwarding The following figure shows an example of a BaseUnit BU30 MS1 with the maximum number of terminals Push in terminal Spring release Figure 5 8 Termin...

Page 95: ...us Voltage Can Cause Death Serious Injury or Property Damage Hazardous electrical voltage can cause electric shock burns and property damage Turn off and lock out all power supplying this device before working on this device For wiring finely stranded or stranded conductors without end sleeves on push in connections a screwdriver is required Requirements The supply voltages are switched off Observ...

Page 96: ...follows 1 Insulate the cables in accordance with the table in chapter Wiring rules Page 87 2 Press the screwdriver into the spring release 3 Insert the conductor into the push in terminal until it engages 4 Pull the screwdriver out of the spring release 5 Check whether or not the conductor is firmly connected by pulling on the cable Video sequence At the following Internet link you can see a video...

Page 97: ...ens com cs ww en view 109479973 manual Procedure The figure below shows the connections of the 3DI LC module Digital input 3 Digital input 2 Digital input 1 Local control manual local Ground 24 V DC 100 mA output Note The digital inputs 1 to 4 are not isolated The reference potential is M 5 Control the digital inputs only via a unit supplied from the 24 V DC output 6 Connect only cables of a width...

Page 98: ...module for the motor starter Distributed I O system 98 System Manual 12 2016 A5E03576849 AG Terminal sketch of the 3DI LC module The following diagram shows a terminal sketch of the 3DI LC module Figure 5 10 Connection example of inputs ...

Page 99: ...80 The connections have the following meaning Ground of the supply voltage Ground of the supply voltage for looping through permitted value 10 A 24 V DC of the supply voltage for looping through permitted value 10 A Spring release 24 V DC of the supply voltage 1L and 2L and 1M and 2M are internally jumpered Figure 5 11 Supply voltage connection The maximum cross section of the connection is 2 5 mm...

Page 100: ...nductors Seal or crimp the wire with end sleeves 3 Insert the cable into the push in terminal as far as it will go 4 Push the wired connector plug into the plug socket of the interface module Connection of cables multi wire stranded without end sleeve unfinished To connect a wire without an end sleeve follow these steps 1 Strip 8 to 10 mm of the wires 2 Using a screwdriver press the spring release...

Page 101: ... 1 Connecting PROFINET IO to the CPU interface module via the bus adapter BA 2xRJ45 Introduction You connect PROFINET IO to the CPU interface module via the BusAdapter BA 2 RJ45 To do this screw the BusAdapter BA 2 RJ45 to the CPU interface module and insert the PROFINET connecting cable You can loop PROFINET through via the integrated 2 port switch Figure 5 12 BA 2 RJ45 BusAdapter Required tools ...

Page 102: ...iemens com WW view en 95886218 To connect PROFINET IO to the CPU interface module via the BA 2xRJ45 BusAdapter follow these steps 1 Plug the BusAdapter BA 2 RJ45 into the CPU interface module 2 Screw the BA 2 RJ45 BusAdapter to the CPU interface module 1 screw with 0 2 Nm tightening torque To do this use a screwdriver with a 3 to 3 5 mm blade 3 Plug the RJ45 bus connector s into the PROFINET port ...

Page 103: ...the BA 2 RJ45 BusAdapter to the CPU interface module Note Installation guidelines for modules with PROFINET IO interfaces Only when all connected nodes are equipped with a SELV PELV power supply or have equivalent protection is it permitted to operate the modules with PROFINET IO interfaces in LANs Local Area Networks A data transfer point is prescribed for connection to the WAN Wide Area Network ...

Page 104: ...ools 3 to 3 5 mm screwdriver Required accessories If you use Fast Connect Cable we recommend the Industrial Ethernet Fast Connect Stripping Tool 6GK1901 1GA00 with green knife cassette 6GK1901 1B This guarantees fast and safe stripping Fast Connect Cable recommended types IE FC TP Standard Cable GP 2x2 6XV1840 2AH10 IE FC TP Trailing Cable 2x2 6XV1840 3AH10 IE FC TP Marine Cable 6XV1840 4AH10 IE F...

Page 105: ...o the CPU interface module via the BA 2xFC BusAdapter follow these steps 1 Strip the sleeve of the PROFINET connecting cable as follows Figure 5 15 PROFINET connecting cable 2 Pull back the locking slide and fold up the cover of the connection element 3 Pull up the wire guide as far as it will go 4 Insert the unstripped single wires of the PROFINET connecting cable according to the attached color ...

Page 106: ...sh the locking slide forwards as far as it will go 6 Connect and screw the BA 2 FC BusAdapter to the CPU interface module 1 screw with 0 2 Nm tightening torque To do this use a screwdriver with a 3 to 3 5 mm blade Locking slide Shield contact Wire guide PROFINET connecting cable Figure 5 16 Connection of the PROFINET IO BusAdapter BA 2 FC to the CPU interface module ...

Page 107: ...nnecting the BA 2 FC BusAdapter to the CPU interface module Note Installation guidelines for modules with PROFINET IO interfaces Only when all connected nodes are equipped with a SELV PELV power supply or have equivalent protection is it permitted to operate the modules with PROFINET IO interfaces in LANs Local Area Networks A data transfer point is prescribed for connection to the WAN Wide Area N...

Page 108: ...tor via the BA 2 SCRJ BusAdapter To do this screw the BA 2 SCRJ BusAdapter onto the CPU interface module and insert the SC RJ connector You can loop PROFINET through optically via the integrated 2 port switch Figure 5 18 BA 2 SCRJ BusAdapter Required tools 3 to 3 5 mm screwdriver Required accessories Connector for PROFINET connection IE SC RJ POF plug Fiber optic cable IE POF standard cable 6XV187...

Page 109: ...the CPU interface module is the last device of the fiber optic cable network the unoccupied fiber optic cable interface must be closed with a blanking plug When the modules ship the blanking plugs are inserted in the PROFINET sockets of the BusAdapter Procedure To connect PROFINET IO to the CPU interface module via the BA 2 SCRJ BusAdapter follow these steps 1 Plug the BA 2 SCRJ BusAdapter into th...

Page 110: ...rface module Reusing fiber optic cable Note If you are reusing fiber optic cables you must shorten both fiber optic cores by the amount of the curved lengths and reassemble the connectors This will prevent any attenuation losses caused by re bent heavily stressed portions of the fiber optic cores Reference For more information on the installation guidelines for fiber optic cables refer to the SIMA...

Page 111: ...RJ connector or RJ45 plug You can loop through the PROFINET IO via the integrated 2 port switch You can use any port of the BusAdapter for feeding or for looping through The integrated media converter converts the signals automatically Fiber optic cable SCRJ RJ45 Figure 5 20 BA SCRJ RJ45 BusAdapter Attaching SC RJ connectors You can find more information about the required tools accessories requir...

Page 112: ...ication Distributed I O system 112 System Manual 12 2016 A5E03576849 AG BA SCRJ RJ45 BusAdapter mounted Interface module BA SCRJ RJ45 BusAdapter PROFINET connecting cable Figure 5 21 Connecting the BA SCRJ RJ45 BusAdapter to the interface module ...

Page 113: ...module and insert the SC RJ connector You can loop through the PROFINET IO via the integrated 2 port switch You can use any port of the BusAdapter for feeding or for looping through The integrated media converter converts the signals automatically Fiber optic cable SCRJ FastConnect FC Figure 5 22 BA SCRJ FC BusAdapter Attaching SC RJ connectors You can find more information about the required tool...

Page 114: ...munication Distributed I O system 114 System Manual 12 2016 A5E03576849 AG BA SCRJ FC BusAdapter mounted Interface module BA SCRJ FC BusAdapter PROFINET connecting cable Figure 5 23 Connecting the BA SCRJ FC BusAdapter to the interface module ...

Page 115: ...itch Figure 5 24 BA 2xLC BusAdapter Required tools 3 to 3 5 mm screwdriver Required accessories If you prepare the FC FO cable with the IE FC FO LC plug we recommend the FC FO termination kit LC 6GK1900 0RL00 0AA0 You can cleave the glassfiber precisely using the FC FO termination kit LC CAUTION Cleaving the glassfiber Wear protective glasses during the cleaving process Dispose of the remaining fi...

Page 116: ...ice of the fiber optic cable network the unoccupied fiber optic cable interface must be closed with a blanking plug When the modules ship the blanking plugs are inserted in the PROFINET sockets of the BusAdapter Procedure To connect PROFINET IO to the interface module via the BA 2xLC BusAdapter follow these steps 1 Plug the BA 2xLC BusAdapter into the interface module 2 Screw the BA 2xLC BusAdapte...

Page 117: ...module Reusing fiber optic cable Note If you are reusing fiber optic cables you must shorten both fiber optic cores by the amount of the curved lengths and reassemble the connectors This will prevent any attenuation losses caused by re bent heavily stressed portions of the fiber optic cores Reference For more information on the installation guidelines for fiber optic cables refer to the SIMATIC NE...

Page 118: ...onnector or RJ45 plug You can loop through the PROFINET IO via the integrated 2 port switch You can use any port of the BusAdapter for feeding or for looping through The integrated media converter converts the signals automatically Glass fiber optic cable LC RJ45 Figure 5 26 BA LC RJ45 BusAdapter Attaching LC connectors You can find more information about the required tools accessories requirement...

Page 119: ...munication Distributed I O system System Manual 12 2016 A5E03576849 AG 119 BA LC RJ45 BusAdapter mounted Interface module BA LC RJ45 BusAdapter PROFINET connecting cable Figure 5 27 Connecting the BA LC RJ45 BusAdapter to the interface module ...

Page 120: ...e and insert the LC connector You can loop through the PROFINET IO via the integrated 2 port switch You can use any port of the BusAdapter for feeding or for looping through The integrated media converter converts the signals automatically Glass fiber optic cable LC FastConnect FC Figure 5 28 BA LC FC BusAdapter Attaching LC connectors You can find more information about the required tools accesso...

Page 121: ...le 5 12 9 Connecting PROFINET IO port P3 to the CPU Introduction You use the RJ 45 bus connector to connect PROFINET IO port P3 directly to the CPU Required accessories Cable ties with standard width of 2 5 mm or 3 6 mm for strain relief Please observe the specifications in the PROFINET Installation Guide http www profibus com Mounting the bus connector Mount the PROFINET connector in accordance w...

Page 122: ... recommend you provide strain relief for the PROFINET connecting cable To do so you need a cable tie with a standard width of 2 5 mm or 3 6 mm Use it to fasten the PROFINET connecting cable directly after it exits the bus connector to the intended cable support on the CPU on the front directly below the PROFINET interface X1P3 CPU PROFINET connecting cable Strain relief cable tie Cable support Fas...

Page 123: ... CM DP Required tools 3 to 3 5 mm screwdriver Procedure To connect the PROFIBUS DP interface to the interface module DP communication module CM DP follow these steps 1 Connect the PROFIBUS cable to the bus connector 2 Plug the bus connector into the PROFIBUS DP connector 3 Securely tighten the fixing screws of the bus connector 0 3 Nm Interface module PROFIBUS FastConnect bus connector PROFIBUS co...

Page 124: ...slots are not equipped with I O modules BU covers are plugged onto BaseUnits whose slots have been reserved for future expansion as empty slots The BU covers for motor starters serve as touch protection covers for unoccupied slots The BU covers have a holder for the reference identification label on the inside For future expansion of the ET 200SP remove the reference identification label from the ...

Page 125: ...125 Plugging in I O modules and BU covers Watch video sequence Insert I O modules http support automation siemens com WW view en 95886218 Install the I O module or BU cover parallel into the BaseUnit until you hear both latches click into place Figure 5 32 Plugging in I O modules or BU covers using an I O module as example ...

Page 126: ...en mounting The air stream must be directed to the inside of the motor starter The correct blowing direction is indicated by arrows on the bottom of the fan 2 Insert the connection plug into the opening above the fan 3 Secure the fan cable to the fixing eyes on the right hand side of the fan cover Note Specified ambient temperatures are not reached if the fan is incorrectly installed If you do not...

Page 127: ...nsure protection against electrostatic charging of the components Changes to the system configuration and wiring are only permissible after disconnection from the power supply To assemble a SIMATIC ET 200SP motor starter proceed as follows 1 Set the mechanical rotary interlock of the SIMATIC ET 200SP motor starter to the assembly disassembly position 2 Place the SIMATIC ET 200SP motor starter onto...

Page 128: ...d you can use the SIMATIC ET 200SP motor starter in the BaseUnit or you can remove it from the BaseUnit Parking position OFF In this position you cannot remove the SIMATIC ET 200SP motor starter from the BaseUnit but all electrical contacts are open In addition you can open the locking lever on the mechanical rotary interlock in this position and fix the position with a padlock shackle diameter 3 ...

Page 129: ...nt the touch protection cover for the infeed bus on the last BaseUnit Note Touch protection cover for the infeed bus You will find out how to mount the touch protection cover of the infeed bus on a SIMATIC ET 200SP motor starter in chapter Mounting the cover for the 500 V AC infeed bus Page 69 6 To connect the assembly mount the server module after the last BaseUnit Note Server module You can find...

Page 130: ...f the 3DI LC module can be seen via the process image input PII of the motor starter Note The 3DI LC module can be used for the motor starter and the fail safe motor starter The input actions can be parameterized For reasons of operational safety the LC input is permanently set to manual local mode For example by parameterizing the inputs DI1 DI3 with motor CLOCKWISE or motor COUNTER CLOCKWISE you...

Page 131: ...damage or serious injury caused by connected devices that are automatically started up Revoke the ON commands at DI1 to DI3 before mounting the 3DI LC module Proceed as follows to mount a 3DI LC module onto a motor starter 1 Wire the 3DI LC module according to the connection diagram Note Connecting the 3DI LC module You will find out how to connect the 3DI LC module in chapter Connecting the 3DI L...

Page 132: ...6849 AG The figure below shows a motor starter with a mounted 3DI LC module Disassembly Proceed as follows to remove a 3DI LC module from a motor starter 1 Push the release lever on the rear of the 3DI LC module Release lever 2 Remove the 3DI LC module from the motor starter while pressing the release lever ...

Page 133: ...00SP is equipped with various markings ex factory which help in the configuration and connection of the modules Factory markings Module labeling Color coding of the module classes Digital input modules white Digital output modules black Analog input modules light blue Analog output modules dark blue Technology module turquoise Communication module light gray Special module mint green ...

Page 134: ...onduction of the potential group Dark colored terminal box and dark colored mounting rail release button Color coding of the spring releases Process terminals gray white AUX terminals turquoise Additional terminals red blue Terminals for self assembling voltage buses P1 P2 red blue Module labeling Color coding of the module classes Color coding of the potential group Color coding of the spring rel...

Page 135: ...ctly from the I O module The following versions of color coded labels are available Module specific color combinations for the process terminals see the device manuals I O modules http support automation siemens com WW view en 55679691 133300 The different colors have the following meaning Gray input or output signal red potential blue ground For the AUX terminals in the colors yellow green blue o...

Page 136: ...e CPU interface module I O module and BU cover and allow identification of the ET 200SP distributed I O system The labeling strips can be ordered on a roll for thermal transfer printers or as DIN A4 format sheets for laser printers Reference identification labels Labeling strips Color identification labels Figure 5 34 Optional markings ...

Page 137: ...emove the color identification labels you must first disconnect the wiring on the BaseUnit and then carefully lever the color identification labels out of the holder using a screwdriver Module specific color identification labels 15 mm for the process terminals see I O module http support automation siemens com WW view en 55679691 133300 Manual Color identification labels 15 mm for the 10 AUX term...

Page 138: ...rminals If you stop using the AUX terminals as a protective conductor bar remove the yellow green color identification labels and make sure that the system is still protected 5 15 4 Applying labeling strips Procedure Watch video sequence Labeling http support automation siemens com WW view en 95886218 Proceed as follows to install a labeling strip 1 Label the strips 2 Insert the labeling strip int...

Page 139: ...ification label 1 Break off the reference identification labels from the sheet 2 Insert the reference identification labels into the opening on the CPU interface module BusAdapter BaseUnit and I O module The opening is located on the top of the BaseUnit or I O module Note Reference identification label The printable side of the reference identification label must be facing forward Reference identi...

Page 140: ...ddresses and the unique hardware identifier HW ID You can change the addresses later The hardware identifiers cannot be changed When the automation system is started the CPU interface module compares the configured planned configuration with the system s actual configuration You can make parameter settings to control the response of the CPU interface module to errors in the hardware configuration ...

Page 141: ...nstallation information STEP 7 TIA Portal as of V11 SP2 PROFINET IO As of Support Package HSP0024 STEP 7 online help STEP 7 as of V5 5 SP2 PROFINET IO GSD file GSDML Vx y siemens et200sp Date in format yyyymmdd xml http support automation siemens com WW view e n 19698639 130000 PROFIBUS DP GSD file SI0xxxxx gsx http support automation siemens com WW view e n 10805317 14280 Software of third party ...

Page 142: ...modules that are installed on a BaseUnit BU D light colored BaseUnit you always have to set the parameter Potential group to Enable new potential group If you do not set this parameter correctly the CPU interface module goes to STOP and generates a parameter error Note For PROFIBUS with configuration via GSD file In the configuration software you must set for the BU covers whether these are on a l...

Page 143: ...tion When a connection exists to a CPU you can load the configuration of this CPU including possibly present modules from the device into your project To do this create a new project and configure an Unspecified CPU Figure 6 1 Unspecified CPU in the device view In the device view or in the network view select the Hardware detection command in the Online menu Figure 6 2 Hardware detection in the On...

Page 144: ... a valid default parameter assignment for all modules You can change the parameter assignment subsequently Properties of central modules The properties of the CPUs have special significance for system behavior You can set the following for a CPU using STEP 7 Startup behavior Parameter assignment of the interface s for example IP address subnet mask Web server e g activation user administration and...

Page 145: ... STEP 7 automatically assigns input and output addresses when you connect the modules Each module uses a continuous area in the input and or output addresses corresponding to its volume of input and output data Figure 6 5 Example with input output addresses from STEP 7 The address areas of the modules are assigned to the process image partition 0 Automatic updating by default This process image pa...

Page 146: ...es or operations for example to identify a defective module or the module addressed Figure 6 6 Example of a hardware identifier from STEP 7 In the System constants tab you will find all hardware identifiers and their symbolic names of the hardware identifier for the selected module You can also find the hardware identifiers and names for all modules of a device in the default tag table of the Syst...

Page 147: ... user program by addressing the operand areas inputs I and outputs O Advantages of the process image A process image offers the advantage that you can access a consistent image of the process signals during cyclic program execution If a signal state at an input module changes during program processing the signal state is retained in the process image The process image is not updated until the next...

Page 148: ... 3 3 Update process image partitions in the user program Requirements As an alternative to the automatic updating of process image partitions you can update process images with the UPDAT_PI instruction or the UPDAT_PO instruction In STEP 7 these instructions are available on the Instructions task card under Extended instructions They can be called from any point in the program Requirements for upd...

Page 149: ... 6 3 Configuring the interface module Configuring Read the STEP 7 online help and or the documentation of the configuration software manufacturer when configuring the interface module The F destination address is saved permanently on the coding element of the ET 200SP fail safe modules Fail safe motor starters do not need an F destination address or a coding element Note The supply voltage L must ...

Page 150: ...y OB numbers Types of event sources Possible priorities default priority Possible OB num bers Default system response 1 Number of OBs Starting 2 1 100 123 Ignore 0 to 100 Cyclic program 2 1 1 123 Ignore 0 to 100 Time of day interrupt 2 2 to 24 2 10 to 17 123 Not applicable 0 to 20 Time delay interrupt 2 2 to 24 3 20 to 23 123 Not applicable 0 to 20 Cyclic interrupt 2 2 to 24 8 to 17 frequency depe...

Page 151: ...0 Motion Control function manual Assignment between event source and OBs The type of OB determines where you make the assignment between OB and event source With hardware interrupts and isochronous mode interrupts the assignment is made during the configuration of the hardware or when the OB is created In the case of the MC Servo MC PreServo MC PostServo and MC Interpolator STEP 7 automatically as...

Page 152: ...clusively on a priority basis This means the program processes the OB with the highest priority first when multiple OB requests occur at the same time If an event occurs that has a higher priority than the currently active OB this OB is interrupted The user program processes events of the same priority in order of occurrence Note Communication Communication e g test functions with the PG always wo...

Page 153: ...efore the OB is executed when there is an overload The same event can therefore occur once or several times before the user program processes the OB belonging to the preceding event The CPU treats such a situation as follows The operating system positions the events in the order of their occurrence into the queue for their priority level To cope with temporary overload situations you can limit the...

Page 154: ...nt for a cyclic interrupt OB the first time its further behavior depends on the OB parameter Report event overflow into diagnostics buffer If the check box is selected the CPU enters the event DW 16 0002 3507 once in the diagnostics buffer for the overload situation at this event source The CPU suppresses additional diagnostics buffer entries of the event DW 16 0002 3507 that refer to this event s...

Page 155: ...an extend over multiple calls The CPU processes asynchronous instructions in parallel with the cyclic user program Asynchronous instructions generate jobs in the CPU for their processing Asynchronous instructions are usually instructions for transferring data data records for modules communication data diagnostics data Processing of asynchronous instructions The figure below shows the difference b...

Page 156: ...ction over multiple calls the CPU must be able to uniquely assign a subsequent call to a running job of the instruction To assign a call to a job the CPU uses one of the following two mechanisms depending on the type of the instruction Via the instance data block of the instruction in the case of the SFB type The input parameters of the instruction identifying the job These input parameters must m...

Page 157: ...he asynchronous instruction The output parameter DONE indicates that the job was completed without error The output parameter BUSY indicates whether the job is currently being processed When BUSY 1 a resource is assigned for the asynchronous instruction If BUSY 0 then the re source is free The output parameter ERROR indicates that an error has occurred The output parameter STATUS RET_VAL provides ...

Page 158: ...ption of resources Asynchronous instructions occupy resources in the CPU while they are being processed The resources are limited depending on the type of CPU and instruction the CPU can only process a maximum number of asynchronous instruction jobs simultaneously The resources are available again after a job has been successfully completed or processed with an error Example For the RDREC instruct...

Page 159: ...REC 10 D_ACT_DP 8 ReconfigIOSystem uses RDREC WRREC D_ACT_DP DPSYC_FR 2 DPNRM_DG 8 DP_TOPOL 1 ASI_CTRL uses RDREC WRREC PROFIenergy PE_START_END uses RDREC WRREC PE_CMD uses RDREC WRREC PE_DS3_Write_ET200S uses RDREC WRREC PE_WOL uses RDREC WRREC TUSEND TURCV TCON TDISCON Module parameter assignment RD_DPAR 10 RD_DPARA 10 RD_DPARM 10 WR_DPARM 10 Diagnostics Get_IM_Data 10 GetStationInfo 10 Recipes...

Page 160: ...e shows the maximum number of simultaneously running jobs for asynchronous instructions Open User Communication for the various CPUs Open User Communication CPU 1510SP 1 PN CPU 1510SP F 1 PN CPU 1512SP 1 PN CPU 1512SP F 1 PN TSEND TUSEND 64 88 TRCV TURCV 64 88 TCON 64 88 TDISCON 64 88 T_RESET 64 88 T_DIAG 64 88 T_CONFIG 1 TSEND_C uses TSEND TUSEND TRCV TCON TDISCON TRCV_C uses TSEND TUSEND TRCV TU...

Page 161: ... simultaneously running jobs for asynchronous instructions communication processors for the various CPUs Communications processors CPU 1510SP 1 PN CPU 1510SP F 1 PN CPU 1512SP 1 PN CPU 1512SP F 1 PN PtP communication Port_Config uses RDDEC WRREC Send_Config uses RDDEC WRREC Receive_Config uses RDDEC WRREC Send_P2P uses RDDEC WRREC Receive_P2P uses RDDEC WRREC Receive_Reset uses RDDEC WRREC Signal_...

Page 162: ...s instructions Technology Technology CPU 1510SP 1 PN CPU 1510SP F 1 PN CPU 1512SP 1 PN CPU 1512SP F 1 PN Motion Control MC_Power MC_Reset MC_Home MC_Halt MC_MoveAbsolute MC_MoveRelative MC_MoveVelocity MC_MoveJog MC_GearIn MC_MoveSuperimposed MC_MeasuringInput MC_MeasuringInputCyclic MC_AbortMeasuringInput MC_OutputCam MC_CamTrack MC_TorqueLimiting 300 Additional information You can find additiona...

Page 163: ...via the network Deactivation of the Web server Deactivation of the OPC UA server you will find further information on the security mechanisms for OPC UA servers in the Communication https support industry siemens com cs ww en view 59192925 function manual Deactivation of time synchronization via an NTP server Deactivation of PUT GET communication When using the Web server you protect your ET 200SP...

Page 164: ...ion and blocks to the programming device In addition HMI access and access to diagnostics data is possible Without entering the password you cannot load any blocks or hardware configura tion into the CPU Additionally the following are not possible without the pass word Writing test functions Firmware update online HMI access With this access level only HMI access and access to diagnostics data are...

Page 165: ... access The access level of the CPU does not restrict communication between the CPUs via the communication functions in the blocks unless PUT GET communication is deactivated Entry of the right password allows access to all the functions that are allowed in the corresponding level Note Configuring an access level does not replace know how protection Configuring access levels offers a high degree o...

Page 166: ...uard against incorrect entries Ensure that the password is sufficiently secure i e does not follow a pattern that can be recognized by a machine 5 Assign additional passwords as needed to other access levels if the selected access level allows you to do so 6 Download the hardware configuration to the CPU so that the access level will take effect The CPU logs the entry of the correct or incorrect p...

Page 167: ...ration You can find a description of this block in the online help under the keyword ENDIS_PW Limit and enable password legitimation 8 4 Know how protection Application You can use know how protection to protect one or more OB FB or FC blocks as well as global data blocks in your program from unauthorized access Enter a password to restrict access to a block The password offers high level protecti...

Page 168: ... in question 2 Select the Protection option under General Figure 8 2 Setting up block know how protection 1 3 Click the Protection button to display the Know how protection dialog Figure 8 3 Setting up block know how protection 2 4 Click the Define button to open the Define Password dialog Figure 8 4 Setting up block know how protection 3 5 Enter the new password in the New password box Enter the ...

Page 169: ... Cancel you will be able to open the block but you cannot display the block code or edit the block If you copy the block or add it to a library for example this does not cancel the know how protection of the block The copies will also be know how protected Removing block know how protection To remove block know how protection follow these steps 1 Select the block from which you want to remove know...

Page 170: ...on Recommendation to prevent unauthorized reset of copy protection additionally apply know how protection to a copy protected block To do this first set up copy protection and then apply know how protection for the block Setting up copy protection To set up copy protection follow these steps 1 Open the properties of the block in question 2 Select the Protection option under General Figure 8 7 Sett...

Page 171: ...e CPU or the SIMATIC memory card to a block static binding 5 You can now set up the know how protection for the block in the Know how protection area Note If you download a copy protected block to a device that does not match the specified serial number the entire download operation will be rejected This means that blocks without copy protection will also not be downloaded Removing copy protection...

Page 172: ...ons for various standard machine configuration levels as well as selection of a station option A station option uses for example only some of the configured modules of the station master and these modules are inserted in the slots in a different order The standard machine manufacturer selects a station option for a configuration of the standard machine To do this the project need not be modified a...

Page 173: ...tion options of the ET 200SP distributed I O system Advantages Simple project management and commissioning by using a single STEP 7 project for all station options Simple handling for maintenance versioning and upgrade Hardware savings Only those I O modules are installed that are required for the machine s current station option Savings potential in the creation commissioning and the documentatio...

Page 174: ...y OH_S71x00_Library The block library OH_S71x00_Library https support industry siemens com cs document 29430270 lc en WW is available for download from the Internet The block library contains data types with the structure of the control data records for the ET 200SP distributed I O system You can implement your flexible automation solution inexpensively with the help of these data types Note Confi...

Page 175: ...ions The startup parameter Comparison preset to actual configuration of the CPU is set to Startup CPU even if mismatch default setting and the module parameter Comparison preset to actual module of the module is set to From CPU default setting or The module parameter Comparison preset to actual module for the module is set to Startup CPU even if mismatch Distributed via PROFINET IO Engineering Too...

Page 176: ...uring the CPU interface module in STEP 7 TIA Portal The Allow to reconfigure the device via the user program parameter is located in the Configuration control area for an ET 200SP CPU The Allow to reconfigure the device via the user program parameter is located in the Module parameter area under General for an IM 155 6 PN interface module Figure 9 2 Enabling configuration control using an IM 155 6...

Page 177: ...To create a control data record for the configuration control follow these steps 1 Create a PLC data type which contains the structure of the control data record The following figure shows a PLC data type CTR_REC which contains the structure of the control data record for an ET 200SP interface module Figure 9 3 Creating control data record 196 using an IM 155 6 PN HF as an example 2 Create a globa...

Page 178: ...al data block ConfDB The data block ConfDB contains an array 0 5 of the PLC_DataType CTR_REC Figure 9 4 Data block for configuration control Rules Observe the following rules Slot entries in the control data record outside the station master are ignored by the CPU interface module The control data record must contain the entries up to the last slot of the station option Multiple configured slots m...

Page 179: ...lot of the server module The table below shows the structure of a control data record with explanations of the individual elements Table 9 2 Configuration control Structure of control data record 196 Byte Element Code Explanation 0 Block length 4 number of slots 2 Header 1 Block ID 196 2 Version 2 3 Version 0 4 Slot 1 of the station master Slot assignment 1 in the station option always 1 because t...

Page 180: ...ace module Table 9 3 Slot assignment Modules Possible slots Comment Interface module 0 The interface module slot 0 is not an element of the configu ration control but instead controls this Station extension BA Send 1 For mixed configuration with ET 200AL modules BA Send is always on slot 1 ET 200SP I O module 1 12 for IM 155 6 PN BA Downstream from the interface module 1 30 for IM 155 6 PN HS 1 32...

Page 181: ...value that you need to enter in the corresponding byte depends on the fol lowing rule If the module exists in the station option enter the slot number of the module If the module exists as empty slot with BU cover enter the slot number of the module 128 Example mod ule as empty slot on slot 3 Enter 131 in the control element If the module does not exist in the station option enter 0 5 Slot 2 of th...

Page 182: ...alue that you need to enter in the corresponding byte depends on the fol lowing rule If the module exists in the station option enter the slot number of the module If the module exists as empty slot with BU cover enter the slot number of the module 128 Example mod ule as empty slot on slot 3 Enter 131 in the control element If the module does not exist in the station option enter 0 Additional func...

Page 183: ... By entering 1 in the additional function you make a light colored BaseUnit known to the interface module even if an I O module is not inserted Combination of configuration control and shared device for PROFINET The configuration control function in a shared device is therefore only for the I O modules of the IO controller to which the interface module has subscribed I O modules that are assigned ...

Page 184: ...iguration limits comprise 13 49 81 slots depending on the interface module in use Partial reading of the feedback data record is possible The following table shows the slot assignment of the modules Table 9 6 Slot assignment Modules Possible slots Comment Station extension BA Send 1 For mixed configuration with ET 200AL modules BA Send is always on slot 1 ET 200SP I O module 1 12 for IM 155 6 PN B...

Page 185: ...le in the control data record Status 0 Module pulled Incorrect module is inserted in the station option 5 Reserved 0 6 Slot 2 status 0 1 7 Reserved 0 4 max slot 1 2 Max slot status 0 1 4 max slot 1 2 1 Reserved 0 Not possible if the slot is marked as not available Note The data in the feedback data record is always mapped for all modules In a shared device configuration it is therefore irrelevant ...

Page 186: ... ID in the header not equal to 197 Invalid version identifier in the header A reserved bit has been set The same slot in the station option has been assigned to more than one slot in the station master 9 2 5 Data records and functions Supported data records and functions The table below shows a comparison of the supported data records and functions depending on the CPU interface module used CPU In...

Page 187: ... the STEP 7 online help ID Hardware identifier Use the HW identifier of the CPU for the configuration control for centrally ar ranged modules If you have selected the CPU in the network view or device view the HW identifier is available in the System constants tab of the Inspector window Use the value of the system constant Local Configuration Use the HW identifier of the interface module for the ...

Page 188: ...der not equal to 196 Invalid version identifier in the header A reserved bit was set A station master slot was assigned an invalid slot in the station option Multiple slots in the station master are assigned to the same slot in the station option For shared device on submodule level Violation of defined restrictions Selection of the station option in the user program In order for the CPU to know w...

Page 189: ...B the startup of the CPU may be prevented In this case perform a reset to factory settings of the CPU and then transfer a correct control data record The CPU processes the WRREC instruction for transfer of the control data record asynchronously For this reason you must call WRREC in the startup OB repeatedly in a loop until the output parameters BUSY or DONE indicate that the data record has been ...

Page 190: ...cord is stored retentively in the CPU Note The retentivity of the control data record is independent of the retentivity settings in the STEP 7 memory area This means that the memory area in which the control data record is configured does not have to be configured as retentive for this purpose If you write a control data record with modified configuration the original data record 196 is deleted an...

Page 191: ...line display and for the display in the diagnostics buffer module OK or module faulty the station master is always used and not the differing station option Example A module supplies diagnostic information This module is configured in slot 4 in the station master but is inserted in slot 3 in the station option missing module see example in the next section The online view station master shows a fa...

Page 192: ...ster consisting of an interface module three I O modules and the server module is configured in STEP 7 in the following section Four station options are derived from the station master with the configuration control Station option 1 with module that is not present Station option 2 with modified order of modules Station option 3 with empty slot Station option 4 Opening a new potential group ...

Page 193: ...at is not present The module that is located in slot 3 in the station master is not present in the station option 1 Slot 3 must be designated in the control data record accordingly with 0 not present The server module is located in slot 3 in the station option Figure 9 6 Example Hardware configuration of station option 1 with the associated control data record in STEP 7 ...

Page 194: ...stributed I O system 194 System Manual 12 2016 A5E03576849 AG Station option 2 with modified order of modules The order of the modules at slots 2 and 3 is interchanged Figure 9 7 Example Hardware configuration of station option 2 with the associated control data record in STEP 7 ...

Page 195: ...849 AG 195 Station option 3 with empty slot The module that is located in slot 3 in the station master occupies an empty slot with BU cover in the station option Enter the value 130 in slot 3 in the control data record Figure 9 8 Example Hardware configuration of station option 3 with the associated control data record in STEP 7 ...

Page 196: ... option 4 Opening a new potential group A new potential group is opened at slot 3 of station option 4 Compared to the station master a dark colored BaseUnit is replaced by a light colored BaseUnit Enter the value 1 as additional function Figure 9 9 Example Hardware configuration of station option 4 with the associated control data record in STEP 7 ...

Page 197: ...ted I O system with empty slots Removing inserting the SIMATIC memory card Operating modes of the CPU CPU memory reset Reassigning parameters during operation Identification and maintenance data Commissioning requirements Note Performing tests You must ensure the safety of your plant You therefore need to run a complete functional test and make the necessary safety checks before the final commissi...

Page 198: ...stage Additional information about PRONETA can be found here http support automation siemens com WW view en 67460624 SIMATIC Automation Tool SIMATIC Automation Tool is a free PC based software tool which supports you during commissioning of the S7 1500 automation system ET 200MP and ET 200SP distributed I O system You carry out commissioning and service activities with this tool independent of the...

Page 199: ...actory settings status or has been reset to factory settings see section Interface module http support automation siemens com WW view en 55683316 133300 For CPU The SIMATIC memory card is as delivered or has been formatted 10 2 1 ET 200SP CPU as an IO controller Configuration example To use the ET 200SP distributed I O system as an IO controller you require the CPU 151xSP 1 PN Figure 10 1 ET 200SP...

Page 200: ...209 4 Configuring the IO controller1 Section Configuring Page 140 5 Switching on supply voltages for the IO controller CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 manual 6 Switching on supply voltages for IO devices Documentation of the IO device 7 Downloading the configuration to the IO controller STEP 7 online help 8 Switching IO controller to RUN mode CPU 15x...

Page 201: ...INET IO Distributed I O system System Manual 12 2016 A5E03576849 AG 201 10 2 2 ET 200SP CPU as an I device Configuration example You need the CPU 151xSP 1 PN to use the ET 200SP distributed I O system as an I device Figure 10 2 ET 200SP CPU as an I device ...

Page 202: ... I device Section Configuring Page 140 5 Switching on supply voltages for the IO controller Documentation of the IO controller 6 Switching on supply voltages for I device and IO devices CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 manual and documentation of the IO devices 7 Download configuration to the I device STEP 7 online help 8 Switching IO controller and I...

Page 203: ...ble 10 3 Procedure for commissioning the ET 200SP as an IO device for PROFINET IO Step Procedure See 1 Installing ET 200SP Section Installation Page 54 2 Connecting ET 200SP Supply voltages PROFINET IO Sensors and actuators Section Wiring Page 75 4 Configuring IO controller Documentation of the IO controller 5 Switching on supply voltages for the IO controller Documentation of the IO controller 6 ...

Page 204: ...puts Refer to section Test functions and elimi nating problems Page 259 10 3 Commissioning the ET 200SP on PROFIBUS DP Requirements The CPU interface module is in the Factory settings status or has been reset to factory settings see section Interface module http support automation siemens com WW view en 55683316 133300 For CPU The SIMATIC memory card is as delivered or has been formatted 10 3 1 ET...

Page 205: ...209 4 Configuring DP master including PROFIBUS address CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 and CM DP manual 5 Switching on supply voltages for DP master CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 manual 6 Switching on supply voltages for DP slaves Documentation of the DP slave 7 Download configuration to the DP master...

Page 206: ...Distributed I O system 206 System Manual 12 2016 A5E03576849 AG 10 3 2 ET 200SP as I slave Configuration example To use the ET 200SP distributed I O system as I slave you need the CPU 151xSP 1 PN and the CM DP communication module Figure 10 5 ET 200SP as I slave ...

Page 207: ...ing I slave including PROFIBUS ad dress CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 and CM DP manual 6 Switching on supply voltages for DP master Documentation of the DP master 7 Switching on supply voltages for I slaves CPU 15xxSP 1 PN http support automation siemens com WW view en 90466439 1333 00 manual 8 Loading configuration in the DP master and I slaves ST...

Page 208: ...ster for PROFIBUS DP Step Procedure See 1 Installing ET 200SP with IM 155 6 DP HF Section Installation Page 54 2 Setting the PROFIBUS address on the interface module Section Interface module http support automation siemens com WW view en 55683316 1333 00 3 Connecting ET 200SP Supply voltages PROFIBUS DP Sensors and actuators Section Wiring Page 75 4 Configuring DP master including PROFIBUS address...

Page 209: ...y slots To build the ET 200SP distributed I O system with any number of empty slots follow these steps 1 Cover all empty slots with BU covers 2 Finish the configuration with a server module Special consideration A Module missing in slot x diagnostic message is generated by the CPU interface module for empty slots in which I O modules are configured 10 5 Removing inserting a SIMATIC memory card on ...

Page 210: ...mory card into the CPU with light pressure After audible unlatching of the SIMATIC memory card remove it Reactions after removing inserting the SIMATIC memory card Inserting and removing the SIMATIC memory card in STOP STARTUP or RUN mode triggers a re evaluation of the SIMATIC memory card The CPU compares the content of the configuration on the SIMATIC memory card with the backed up retentive dat...

Page 211: ...ral startup OBs Special features during startup Note the following points regarding the STARTUP mode All outputs are disabled or react according to the parameter settings for the particular I O module They provide a substitute value as set in the parameters or retain the last value output and bring the controlled process to a safe operational status The process image is initialized The process ima...

Page 212: ...o other OBs can be started until after the transition to RUN mode Response when expected and actual configurations do not match The configuration downloaded to the CPU represents the expected configuration The actual configuration is the actual configuration of the ET 200SP distributed I O system If the expected configuration and the actual configuration do not match the setting of the Comparison ...

Page 213: ...tting for a module the setting made centrally for this module no longer applies Startup CPU only if compatible In this setting a module on a configured slot has to be compatible with the configured module Compatible means that the module matches in terms of the number of inputs and outputs and with respect to its electrical and functional properties Startup CPU even if mismatch With this setting t...

Page 214: ...d the CPU starts up Note that the user program cannot function correctly in this case and take the appropriate measures 10 6 2 STOP mode Function The CPU does not execute the user program in STOP mode All outputs are disabled or react according to the parameter settings for the particular I O module They provide a substitute value as set in the parameters or retain the last value output keeping th...

Page 215: ...d even if the user program is completed sooner A cycle monitoring time is set to ensure that the cyclic program is completed within a specified time You can change the cycle monitoring time to suit your requirements If the cyclic program has not finished running within this time the system responds with a time error Further events such as hardware interrupts and diagnostics interrupts can interrup...

Page 216: ... values of the load memory Retentive memory and retentive DB con tents are retained STOP STARTUP The CPU switches to STARTUP mode if The hardware configuration and program blocks are consistent The programming device sets the CPU to RUN and the mode selector is in the RUN setting or The mode selector is switched from STOP to RUN Non retentive memory is cleared and the content of non retentive DBs ...

Page 217: ...er time of day and IP address are retained Subsequently the CPU is initialized with the loaded project data hardware configuration code and data blocks force jobs The CPU copies this data from the load memory to the work memory Result If you set an IP address in the hardware configuration Set IP address in the project option and a SIMATIC memory card with the project is in the CPU this IP address ...

Page 218: ...a Initialized IP address Retained Counter readings of the runtime meters Retained Time of day Retained The retentive tags from technology objects are retained but the content of specific tags is partly re initialized 10 7 1 Automatic memory reset Possible cause of an automatic memory reset The CPU executes an automatic memory reset if an error occurs that prevents normal further processing Causes ...

Page 219: ...executes reset to factory settings To reset the CPU memory using the mode selector proceed as follows 1 Set the mode selector to the STOP position Result The RUN STOP LED lights up yellow 2 Set the mode selector to the MRES position Hold the selector in this position until the RUN STOP LED lights up for the 2nd time and remains continuously lit this takes three seconds After this release the switc...

Page 220: ...to the modules of the distributed I O make sure that these modules actually exist and are available You can evaluate OB83 for this purpose After inserting a module the CPU does not call OB83 until the module has started up and its parameters are assigned This ensures the execution of the data record operations without errors Note You need to transfer the new parameters with the WRREC instruction a...

Page 221: ...le for example article number and serial number Maintenance data I M1 2 3 Plant dependent information e g installation location Maintenance data is created during configuration and written to the module All modules of the ET 200SP distributed I O system support identification data I M0 to I M3 The I M identification data supports you in the following activities Checking the plant configuration Loc...

Page 222: ...tributed I O select the IO device IM 155 6 PN ST for example 2 Select IO device Online diagnostics Identification Maintenance Procedure for input of maintenance data using STEP 7 STEP 7 assigns a default module name You can enter the following information Plant designation I M1 Location identifier I M1 Installation date I M2 Additional information I M3 To enter maintenance data via STEP 7 follow t...

Page 223: ...kVersionHigh 1 01 BlockVersionLow 1 00 Identification data Identification data see table below I M0 index AFF0H 54 I M1 index AFF1H 54 I M2 index AFF2H 16 I M3 index AFF3H 54 Table 10 10 Data record structure for I M identification data Identification data Access Default Explanation Identification data 0 data record index AFF0 hex VendorIDHigh Read 1 byte 00H This is where the name of the manufac ...

Page 224: ... about the available identification data I M1 to I M3 Maintenance data 1 data record index AFF1 hex IM_TAG_FUNCTION Read write 32 bytes Enter a module identifier here that is unique plant wide IM_TAG_LOCATION Read write 22 bytes Enter the installation location of the mod ule here Maintenance data 2 data record index AFF2 hex IM_DATE Read write 16 bytes YYYY MM DD HH MM Enter the installation date ...

Page 225: ...guration 10 11 1 Overview Backup from online device You will make a number of changes to your plant over time for example add new devices replace existing devices or adapt the user program If these changes result in undesirable behavior you can restore the plant to an earlier state Before you load a changed configuration to the CPU first use the option Backup from online device to create a complet...

Page 226: ... Archives recipes Entries in the diagnostics buffer Current time Properties of the type of backup Backup possible for fail safe CPUs 2 Backup can be edited Backup possible in operating mode STOP RUN STOP RUN STOP RUN STOP 1 Only the values of the tags that are set as retentive are saved 2 Only possible in the STOP operating state and for individual fail safe blocks Reference You can find more info...

Page 227: ...s Resources Project Texts The texts arising during configuration can be loaded into the CPU The following texts containing the project data are loaded into the CPU in the chosen languages and are also used by the Web server Diagnostic buffer texts not editable Module status texts not editable Message texts with associated text lists Tag comments and step comments for GRAPH and PLC Code Viewer Comm...

Page 228: ...uce the required storage space for example by shortening comments Note Size of the SIMATIC memory card If the storage space needed to load projects exceeds the storage space available on the SIMATIC memory card in use loading into the CPU is canceled with an error message Therefore make sure that there is enough available storage space on your SIMATIC memory card for loading projects You will find...

Page 229: ...able data carrier Program card Firmware update card Service data card When you transfer the user program to the CPU through an online connection it is written into the SIMATIC memory card s load memory which must be in the CPU s card slot for this purpose You can also write to the SIMATIC memory card in the PG PC A commercially available SD card reader is required to write read the SIMATIC memory ...

Page 230: ... 230 System Manual 12 2016 A5E03576849 AG Labeling of the SIMATIC memory card Article number Serial number Product version Memory size Slider for enabling write protection Slider up Not write protected Slider down Write protected Figure 11 1 Labeling of the SIMATIC memory card ...

Page 231: ...B S7S Job file SIMATIC HMI Backup psb Panel backup files SIMATICHMI_Backups_DMS bin Protected file required to use panel backup files in STEP 7 __LOG__ Protected system file required in order to use the card crdinfo bin Protected system file required in order to use the card DUMP S7S Service data file pdf txt csv etc Additional files with different formats that you can also store in folders of the...

Page 232: ...tomatically triggers general reset i e the retentive data is deleted and then changes to STOP In connection with removal of the SIMATIC memory card also pay attention to the following FAQ on the Internet https support industry siemens com cs ww en view 59457183 Removing a SIMATIC memory card from Windows computers If you are using the card in a commercially available card reader under Windows use ...

Page 233: ...n response to the confirmation prompt Result The SIMATIC memory card is formatted for use in the CPU The data on the CPU is deleted with the exception of the IP address You will find information on how to repair an inconsistently or incorrectly formatted card in the following FAQ on the Internet https support industry siemens com cs ww en view 69063974 Service life of a SIMATIC memory card The ser...

Page 234: ...card type Program card You use a program card as an external load memory for the CPU It contains the entire user program for the CPU The CPU transfers the user program from the load memory into the work memory The user program runs in the work memory The following folder is created on the SIMATIC memory card SIMATIC S7 Firmware update card You can save firmware for CPUs and for I O modules on a SI...

Page 235: ...ck calls into account CPU folder In this case all runtime relevant objects including blocks and the hardware configuration are transferred onto the SIMATIC memory card just as when downloading Service data In this case the service data previously saved see chapter Reading out saving service data Page 265 is transferred to the SIMATIC memory card To perform a transfer you can transfer the objects b...

Page 236: ...tal modules For load voltage above the safe extra low voltage Only with switched off load voltage supply Technology modules Only with switched off supply voltage L AI Energy Meter ST Only when measuring voltage on primary side is switched off or Without the special current transformer terminal measuring voltage and load current must be through the converters which means the machine or the load mus...

Page 237: ...dous system states The ET 200SP distributed I O system may be damaged as a result For this reason remove and insert the AI Energy Meter ST only when the measuring voltage on the primary side is switched off or Only when a special current transformer terminal is used which short circuits the secondary end of the transformer when a module is removed Do not remove or insert the AI Energy Meter ST unt...

Page 238: ...tched on If you remove the BusAdapter CM DP module unintentionally after startup of the CPU the supply voltage of the BusAdapter CM DP module is switched off automatically To switch on the supply voltage again you need to perform a POWER OFF POWER ON after inserting the BusAdapter CM DP module Operating principle with ST BA interface module 1 You can remove one I O module during operation If you r...

Page 239: ...dule Introduction The coding element is a two part element When shipped from the factory both parts are in the I O module When an I O module is installed for the first time a part of the coding element clicks into the BaseUnit This mechanically prevents the insertion of a different module type There are two versions of the ET 200SP distributed I O system Mechanical coding element Ensures the mecha...

Page 240: ... of the ET 200SP distributed I O system To avoid physical damage do not manipulate the coding Changing the type of an I O module You have already removed the I O module To make a type change for an I O module follow these steps 1 Push the coding element out of the BaseUnit using a screwdriver 2 Put the coding element back onto the removed I O module 3 Insert the new I O module other module type in...

Page 241: ...the same type of module the correct coding element is already present in the BaseUnit Requirement Refer to section Application planning Page 32 Replacing an I O module You have already removed the I O module To replace an I O module follow these steps 1 Remove the coding element part from the underside of the new I O module 2 Insert the new I O module same module type into the BaseUnit until you h...

Page 242: ...d Note Mounting the motor starter You will find out how to mount the motor starter in chapter Mounting disassembly of motor starters Page 126 WARNING Risk of injury from automatic restart When you replace the motor starter the motor starter can restart again autonomously if an ON command is active This can result in property damage or serious injury caused by connected devices that are automatical...

Page 243: ...ns com WW view en 95886218 To replace the terminal box on a BaseUnit follow these steps 1 If present turn off the supply voltage on the BaseUnit 2 Simultaneously press the top and bottom release buttons of the I O module and pull the module out of the BaseUnit 3 Disconnect the wiring on the BaseUnit 4 The release button of the terminal box is located on the underside of the BaseUnit Use a screwdri...

Page 244: ...erminal box on the BaseUnit Distributed I O system 244 System Manual 12 2016 A5E03576849 AG 9 Insert the I O module into the BaseUnit 10 Switch on a supply voltage on the BaseUnit Figure 12 3 Replacing the terminal box on the BaseUnit ...

Page 245: ...odule and the I O modules using firmware files The retentive data is retained after the firmware has been updated Requirement You have downloaded the file s for the firmware update from the Product Support https support industry siemens com cs ww en ps web page On this web page select Automation Technology Automation Systems Industrial Automation Systems SIMATIC SIMATIC ET 200 I O Systems ET 200 s...

Page 246: ...e make sure that the modules are not being used Note Firmware update of I O modules The L supply voltage must be present on the module at the start of and during the firmware update Additional requirement for fail safe modules WARNING Check the firmware version for fail safe approval When using a new firmware version always check that the version is approved for use in the module in question The a...

Page 247: ... or higher 2 SIMATIC Memory Card Web server of the CPU 1 V13 update 3 or higher 2 If firmware files are only available in this format you can also load the files via STEP 7 TIA Portal but not via a SIMATIC memory card and the Web server Firmware update for the motor starter The following options are available for updating firmware for the motor starter Online via PROFINET IO PROFIBUS DP with STEP ...

Page 248: ... an online firmware update with STEP 7 1 Select the module in the device view 2 Select the Online diagnostics command from the shortcut menu 3 Select the Firmware update group in the Functions folder 4 Click the Browse button to select the path to the firmware update files in the Firmware update area 5 Select the suitable firmware file The table in the firmware update area lists all modules for wh...

Page 249: ...ing firmware for analog modules and the IO Link Master CM 4xIO Link communication module If you want to update firmware for analog modules or the IO Link Master CM 4xIO Link communication module you must supply a load current of 24 V DC to the modules through the infeed element Procedure 1 Remove any inserted SIMATIC memory card 2 Insert the SIMATIC memory card with the firmware update files into ...

Page 250: ...f the firmware update Diagnoses are reset The firmware update does not affect the TMM and the cooling time The sensor supply of the DI module remains active Behavior after the firmware update After the firmware update check the firmware version of the updated module Reference You can find more information on the procedure in the STEP 7 online help 12 7 Resetting CPU interface module PROFINET to fa...

Page 251: ...ack to the MRES position and then back to STOP again Result The CPU executes the Reset to factory settings during which time the RUN STOP LED flashes yellow When the RUN STOP LED lights up yellow the CPU has been reset to factory settings and is in the STOP mode The Reset to factory settings event is entered in the diagnostics buffer Procedure using STEP 7 Make sure that an online connection to th...

Page 252: ...cts e g adjustment values of absolute encoders Initialized Diagnostics buffer entries retentive area Initialized Diagnostics buffer entries non retentive area Initialized Counter readings of the runtime meters Initialized Time of day Initialized If a SIMATIC memory card was inserted prior to the factory reset the CPU downloads the configuration contained on the SIMATIC memory card hardware and sof...

Page 253: ...ar Exception The IM 155 6 PN BA does not possess this reset button See section Resetting the interface module PROFINET IO to factory settings with a RESET button Page 255 Procedure using STEP 7 To reset an interface module to factory settings using STEP 7 follow these steps Make sure that an online connection to the interface module exists 1 Open the online and diagnostics view of the interface mo...

Page 254: ...able I M data Identification data I M0 available Maintenance data I M1 2 3 4 reset Firmware version Available Can be selected with STEP 7 V14 or higher Keep maintenance data Delete maintenance data Note Failure of downstream stations is possible Downstream stations on a bus segment can fail when the factory settings are restored on an interface module Note Substitute value behavior of the inserted...

Page 255: ...o reset an interface module to factory settings by means of the RESET button 1 Remove the interface module from the mounting rail see Mounting the CPU interface module Page 60 and swivel it downwards 2 The RESET button is located on the rear of the interface module behind a small opening Press a screwdriver into the small opening for at least 3 seconds to activate the RESET button 3 Install the in...

Page 256: ... the F CPU and the F module via the PROFIsafe safety protocol communication error If F I O faults or channel faults are detected e g wire break discrepancy error Detected faults are written to the diagnostic buffer of the F CPU and communicated to the safety program in the F CPU F modules cannot save errors as retentive data After a POWER OFF POWER ON any faults still existing are detected again d...

Page 257: ...of an F module either automatically or only after user acknowledgment in the safety program If channel faults occur it may be necessary to remove and reinsert the F module A detailed listing of faults requiring removal and insertion of the F module can be found in the section Diagnostic messages of the respective F module After reintegration the following occurs In the case of an F module with inp...

Page 258: ...49 AG 12 9 Maintenance and repair The components of the SIMATIC ET 200SP system are maintenance free Note Repairs to a SIMATIC ET 200SP system may only be carried out by the manufacturer 12 10 Warranty To meet the conditions of the warranty you must observe the safety and commissioning instructions ...

Page 259: ...ns in the running of the program Note Using test functions The use of test functions can influence the program execution time and thus the cycle and response times of the controller to a slight extent a few milliseconds Requirements There is an online connection to the relevant CPU An executable program is in the CPU Test options Testing with program status Testing with a watch table Testing with ...

Page 260: ... in your program Note Restrictions for the Program status function Monitoring loops can clearly increase the cycle time depending on the number of tags monitored and depending on the actual number of loops run through WARNING Testing with program status A test with the Program status function can produce serious property damage and personal injury in the event of malfunctions or program errors Mak...

Page 261: ...wing operand areas Inputs and outputs process image and bit memory Contents of data blocks Peripheral inputs and peripheral outputs Timers and counters Modifying tags Use this function to assign fixed values to the individual tags of a user program or CPU Modifying is also possible for testing with program status You can control the following operand areas Inputs and outputs process image and bit ...

Page 262: ...ce individual peripheral inputs or peripheral outputs Peripheral inputs Forcing of peripheral inputs for example I0 0 P represents the bypassing of sensors inputs by specifying fixed values to the program Instead of the actual input value via process image or via direct access the program receives the force value Peripheral outputs Forcing of peripheral outputs for example Q0 0 P represents the by...

Page 263: ...a values during commissioning During commissioning of a system data values often have to be adjusted to optimally adapt the program to the general conditions prevailing locally To this end the declaration table offers a few functions for data blocks Testing with the LED flash test In many online dialogs you can perform an LED flash test This function is useful for example when you are not sure whi...

Page 264: ...he project in a simulated environment Start the simulation using the menu command Online Simulation Start Reference You can find more information on test functions in the STEP 7 online help Further information about testing with trace and logic analyzer functions is available in the Function Manual Using the trace and logic analyzer function http support automation siemens com WW view en 64897128 ...

Page 265: ... a Web browser that is suitable for communication with the CPU 2 Enter the following address in the web browser s address bar https CPU IP address save_service_data html e g https 172 23 15 3 save_service_data html 3 The service data page will appear on your screen with a button for saving the service data Figure 13 1 Reading out service data with the Web server 4 Save the service data locally on ...

Page 266: ...e job file S7_JOB S7S in an editor 3 Overwrite the entry PROGRAM with the string DUMP in the editor Do not use any spaces line breaks quotation marks to ensure that the file size is exactly 4 bytes 4 Save the file under the existing file name 5 Make sure that the SIMATIC memory card is not write protected and insert it in the card slot of the CPU Pay attention to the procedure described in Removin...

Page 267: ...SP distributed I O system complies with and fulfills The test criteria according to which the ET 200SP distributed I O system was tested Technical specifications for the modules The technical specifications of the individual modules can be found in the manuals of the modules themselves In the event of deviations between the statements in this document and the manuals the statements in the manuals ...

Page 268: ...ety information WARNING Personal injury and damage to property may occur In hazardous areas personal injury and damage to property may occur if you disconnect plug in connections during operation of an ET 200SP distributed I O system Always switch off the power to the ET 200SP distributed I O system when disconnecting plug in connections in hazardous areas WARNING Explosion hazard If you replace c...

Page 269: ...general and safety related requirements of the following directives and conforms to the harmonized standards EN for programmable controllers published in the official journals of the European Union 2014 35 EU Electrical equipment designed for use within certain voltage limits Low Voltage Directive 2014 30 EU Electromagnetic Compatibility EMC Directive 2014 34 EU Equipment and protective systems in...

Page 270: ...C Tx Installation Instructions for cULus haz loc WARNING Explosion Hazard Do not disconnect while circuit is live unless area is known to be non hazardous WARNING Explosion Hazard Substitution of components may impair suitability for Class I Division 2 or Zone 2 This equipment is suitable for use in Class I Division 2 Groups A B C D Class I Zone 2 Group IIC or non hazardous locations WARNING EXPOS...

Page 271: ... 0 Electrical apparatus for potentially explosive gas atmospheres Part 0 General Requirements OR IECEx approval According to IEC 60079 15 Explosive atmospheres Part 15 Equipment protection by type of protection n and IEC 60079 0 Explosive atmospheres Part 0 Equipment General requirements Marking for Australia and New Zealand The ET 200SP distributed I O system meets the requirements of the standar...

Page 272: ...ble logic controllers part 2 Equipment requirements and tests IEC 60947 The motor starters belonging to the ET 200SP distributed I O system meet the requirements and criteria of the IEC 60947 standard PROFINET standard The ET 200SP distributed I O system is based on IEC 61158 Type 10 PROFIBUS standard The ET 200SP distributed I O system is based on IEC 61158 Type 3 IO Link standard The ET 200SP di...

Page 273: ...or use in industrial areas use in residential areas may have an impact on radio TV reception If you want to use the ET 200SP distributed I O system in residential areas you must ensure that its radio frequency interference emission complies with limit class B in accordance with EN 55011 Suitable measures for achieving RF interference level Class B include for example Installation of the ET 200SP d...

Page 274: ...em The table below shows the electromagnetic compatibility of the ET 200SP distributed I O system with regard to pulse shaped disturbance variables Table 14 2 Pulse shaped disturbance variables Pulse shaped disturbance variable Tested with Equivalent to severity Electrostatic discharge in accord ance with IEC 61000 4 2 Air discharge 8 kV Contact discharge 6 kV 3 3 Burst pulses fast transients in a...

Page 275: ...kV signal cable 30 m 3 If you mount the motor starter to the right of a 15 mm or 20 mm I O module or immediately next to a header module use a dummy module You will find further information in Selecting motor starters with a suitable BaseUnit Page 38 High energy single pulse surge in accordance with IEC 61000 4 5 500 V AC infeed 2 kV conducted interference phase to ground 1 kV conducted interferen...

Page 276: ... with RF coupling RF coupling in accordance with IEC 61000 4 6 Corresponds to degree of severity 10 kHz 150 kHz to 80 MHz 3 10 Vrms unmodulated 80 AM 1 kHz 150 Ω source impedance Emission of radio frequency interference Interference emission of electromagnetic fields in accordance with EN 55016 Limit class A group 1 measured at a distance of 10 m Table 14 6 Interference emission of electromagnetic...

Page 277: ...power supply and the load voltage input of the BaseUnits to ensure surge immunity for the ET 200SP with fail safe modules Note Lightning protection measures always require a case by case examination of the entire plant Almost complete protection from overvoltages however can only be achieved if the entire building surroundings have been designed for overvoltage protection In particular this involv...

Page 278: ...e modules Voltage is supplied by 1 power supply unit Note however that the total current of the modules fed by the power supply unit must not exceed the permissible limits You can also use multiple power supply units Figure 14 1 External protective circuit surge filter for ET 200SP with fail safe modules Name Part number of Dehn Co A BVT AD 24 918 402 B DCO RK D 5 24 919 986 C DEHNconnect DCO RK E...

Page 279: ...essure 1080 hPa to 660 hPa corresponds with an altitude of 1000 m to 3500 m Relative humidity 5 to 95 without condensation Sinusoidal oscillations according to IEC 60068 2 6 5 8 4 Hz 3 5 mm 8 4 500 Hz 9 8 m s2 Impact acc to IEC 60068 2 271 250 m s2 6 ms 1000 shocks 1 Not applicable to motor starters 14 5 Mechanical and climatic environmental conditions Operating conditions The ET 200SP distributed...

Page 280: ...itions Condition tested Test standard Comment Vibrations 2 Vibration test accord ing to IEC 60068 2 6 sinusoidal Type of vibration Frequency sweeps with a rate of change of 1 oc tave minute BA 2 RJ45 BA SCRJ RJ45 BA LC RJ45 IM 155 6 PN BA digital output module F RQ 1x24VDC 24 230VAC 5A 5 Hz f 8 4 Hz 3 5 mm constant amplitude 8 4 Hz f 150 Hz 1 g constant acceleration BA 2 FC BA 2xSCRJ BA SCRJ FC BA...

Page 281: ...th IEC 61131 part 2 Barometric pressure 1080 hPa to 795 hPa Corresponds to an altitude of 1000 to 2000 m Pollutant concentration SO2 0 5 ppm RH 60 no condensation H2S 0 1 ppm RH 60 no condensation ISA S71 04 severity level G1 G2 G3 14 6 Insulation protection class degree of protection and rated voltage Insulation The insulation for the I O modules is designed in accordance with the requirements of...

Page 282: ...ard probes Protection against foreign objects with diameters in excess of 12 5 mm No protection against water Note Use a BU cover To meet the requirements of the degree of protection IP20 fit a BU cover onto unfitted BaseUnits To ensure touch safety fit a cover onto the opening of the infeed bus contacts belonging to the last plugged in motor starter BaseUnit Rated voltage for operation The ET 200...

Page 283: ...ve atmospheres Distributed I O system System Manual 12 2016 A5E03576849 AG 283 14 7 Use of the ET 200SP in zone 2 potentially explosive atmospheres See product information Use of subassemblies modules in Zone 2 Hazardous Area http support automation siemens com WW view en 19692172 ...

Page 284: ...Dimension drawings A A 1 Shield connector Dimensional diagram of the shield connector Figure A 1 Dimensional diagram of the shield connector A 2 Labeling strip Dimensional diagram of labeling strips and roll Figure A 2 Dimensional diagram of labeling strips and roll ...

Page 285: ...n labels Distributed I O system System Manual 12 2016 A5E03576849 AG 285 A 3 Reference identification labels Dimensional diagram of reference identification label and sheet Figure A 3 Dimensional diagram of reference identification label and sheet ...

Page 286: ...connection of bus cable 1 unit 6ES7193 6AP40 0AA0 BA 2xLC PROFINET BusAdapter with glass fiber optic cable connection 1 unit 6ES7193 6AG00 0AA0 BA LC RJ45 media converter PROFINET BusAdapt er with glass fiber optic cable standard RJ45 con nector 1 unit 6ES7193 6AG20 0AA0 BA LC FC media converter PROFINET BusAdapter with glass fiber optic cable direct connection of bus cable 1 unit 6ES7193 6AG40 0A...

Page 287: ...ion labels push in terminals 15 mm wide Accessories color identification labels push in terminals 15 mm wide Packing unit Article number 16 process terminals see I O module manual Gray terminals 1 to 16 color code CC00 10 units 6ES7193 6CP00 2MA0 Gray terminals 1 to 8 red terminals 9 to 16 color code CC01 10 units 6ES7193 6CP01 2MA0 Gray terminals 1 to 8 blue terminals 9 to 16 color code CC02 10 u...

Page 288: ...code CC81 10 units 6ES7193 6CP81 2AB0 Red terminals 1 A to 4 A color code CC82 10 units 6ES7193 6CP82 2AB0 Blue terminals 1 A to 4 A color code CC83 10 units 6ES7193 6CP83 2AB0 2 AUX terminals for BU20 P6 A2 4D BU20 P6 A2 4B Yellow green terminals 1 A and 2 A color code CC84 10 units 6ES7193 6CP84 2AC0 Red terminals 1 A and 2 A color code CC85 10 units 6ES7193 6CP85 2AC0 Blue terminals 1 A and 2 A...

Page 289: ...emens com in the online catalog and online ordering system B 1 Lightning protection and overvoltage protection for fail safe modules Overvoltage arrestors for fail safe modules Note This section only lists the overvoltage arrestors that may be used to protect the fail safe modules Be sure to observe the detailed information on lightning protection and overvoltage protection of the ET 200SP distrib...

Page 290: ...ork CPU interface module 10 MΩ 5 BaseUnit BU15 D 10 MΩ 5 BaseUnit BU30 MSx 10 MΩ 5 Formula You can calculate the leakage resistance of the ET 200SP using the following formula if you protect all of the modules listed above with one ground fault detector RET200SP Rmodule N RET200SP Leakage resistance of the ET 200SP Rmodule Leakage resistance of a module N Number of BaseUnits BU15 D and interface m...

Page 291: ...2 2016 A5E03576849 AG 291 Example The structure of an ET 200SP system consists of an IM 155 6 PN ST two BaseUnits BU15 D and various input and output modules The entire ET 200SP is protected with one ground fault detector Figure C 1 Calculation example for leakage resistance ...

Page 292: ... and response time of the overall fail safe system Actuator Actuators are for example power relays or contactors for switching on load devices or load devices themselves e g directly controlled solenoid valves Automation system Programmable logic controller for the open loop and closed loop control of process sequences of the process engineering industry and manufacturing technology The automation...

Page 293: ...aseUnit light colored Inserted as first BaseUnit and opens a new potential group with electrical isolation The power and AUX buses are separate from the adjacent module on the left It feeds the supply voltage Baud rate Speed at which data is transferred indicating the number of transmitted bits per second baud rate bit rate BU cover Cover for unused slots on the BaseUnit or placeholder for planned...

Page 294: ... Configuration control Function that enables a flexible adjustment of the actual configuration based on a configured maximum configuration via the user program Input output and diagnostics addresses remain unchanged Connecting to common potential Configuring a new potential group for which a new infeed is set up for the supply voltage Connection plug Physical connection between device and cable CP...

Page 295: ...ating Derating allows devices to be used even in harsh operating conditions by selectively restricting the output capacity In the case of motor starters this usually refers to operation at high ambient temperatures Device name Before an IO device can be addressed by an IO controller it must have a device name An IO device is delivered without a device name An IO device can only be addressed by the...

Page 296: ...nded unnecessarily If the discrepancy time is set too low availability is decreased unnecessarily since a discrepancy error is detected when in reality no error exists Distributed I O system System with input and output modules that are configured on a distributed basis far away from the CPU controlling them DP Distributed I O system Earth Conductive earth whose electrical potential can be set equ...

Page 297: ...t reaction time defines the interval between the occurrence of the fault and the safe reaction at the digital output Fault tolerance time The fault tolerance time of a process is the time a process can be left unattended without risk to life and limb of the operating personnel or damage to the environment Any type of F system control is tolerated within this fault tolerance time i e the F system c...

Page 298: ... accept any dangerous contact voltage even in the event of a fault Grounding Grounding means connecting an electrically conductive part to a grounding electrode by means of a grounding system GSD file As a Generic Station Description this file contains all properties of a PROFINET or PROFIBUS device that are necessary for its configuration in XML format I O modules All modules with the exception o...

Page 299: ...tes are divided into 3 bytes for the manufacturer ID and 3 bytes for the device ID serial number The MAC address is usually legible on the device Main switch Every industrial machine that falls under the scope of DIN EN 60204 Part 1 VDE 0113 Part 1 must be equipped with a main switch that disconnects all electrical equipment from the network while cleaning maintenance and repair work is being carr...

Page 300: ...nt sensor A nonequivalent sensor is a two way switch that is connected to two inputs of an F I O via 2 channels in fail safe systems for 1oo2 evaluation of sensor signals Overload release Overcurrent release that provides protection against overload Parameter assignment Parameter assignment is the transfer of parameters from the IO controller DP master to the IO device DP slave Passivation If an F...

Page 301: ...or functional status provides information on the hardware version of the module PROFIBUS PROcess FIeld BUS process and fieldbus standard that is specified in IEC 61158 Type 3 It specifies functional electrical and mechanical properties for a bit serial fieldbus system PROFIBUS is available with the following protocols DP Distributed Periphery FMS Fieldbus Message Specification PA Process Automatio...

Page 302: ...fe address consists of the F source address and F destination address Every fail safe module therefore has two address portions the F source address and the F destination address The PROFIsafe address must be configured in the hardware and network editor PROFIsafe monitoring time Monitoring time for safety related communication between the F CPU and F I O Proof test interval Period after which a c...

Page 303: ...er from fail safe values to process values occurs either automatically or only after a user acknowledgment in the safety program In the case of a fail safe input module the process values pending at the fail safe inputs are made available to thesafety program again after reintegration In the case of a fail safe output module the fail safe system transfers the output values in the safety program to...

Page 304: ... system SIMATIC Safety According to IEC 61508 2010 A safety function is implemented by a safety system in order to maintain or force a system safe state in the event of a specific fault Safety mode Operating mode of F I O that enables safety related communication via safety frames ET 200SP fail safe modules can only used in safety mode Safety program Safety related user program Safety related comm...

Page 305: ...ete level one of three possibilities for defining safety integrity specifications of safety related control functions Safety integrity level 3 is the highest possible level level 1 the lowest Slave station A slave can only exchange data after being requested to do so by the master SNMP SNMP Simple Network Management Protocol is the standardized protocol for diagnosing and also configuring the Ethe...

Page 306: ...gnals that are intended for the connected PROFINET device or switch A switch has a specific number of connections ports You connect at most one PROFINET device or additional switch to each port Technology object A technology object supports you in the configuration and commissioning of a technological function The properties of real objects are represented by the technology objects in the controll...

Page 307: ...02 standard distinguishes between two types of coordination referred to as coordination type 1 and coordination type 2 The short circuit that needs to be dealt with is cleared reliably and safely with both types of coordination the only differences are in the extent of the damage sustained by the device following a short circuit ...

Page 308: ... I O module 240 Climatic environmental conditions 281 Color identification label 135 Description 30 Installing 137 Commissioning 197 199 204 Removing inserting a SIMATIC memory card 209 Reset to factory settings 254 Startup 209 Components ET 200SP at a glance 25 In accordance with DIN VDE regulation 83 Configuration 18 Basics 143 Electrical 85 On grounded reference potential 82 Configuration contr...

Page 309: ...n 52 F Factory settings 251 Fan 31 Mounting 126 FAQ Emergency address 226 Repairing the SIMATIC memory card 233 FAQs Removing a SIMATIC memory card 232 Firmware update 245 G Grounding Configuration on grounded reference potential 82 Graphical overview of ET 200SP 84 I I O module 28 Changing type 240 Inserting or removing 236 Installation 124 replace 241 Identification data 221 Incoming supply grou...

Page 310: ...P 214 Operating position 128 128 Option handling See configuration control Overall configuration 84 Overload behavior 153 Overview graphic Grounding the ET 200SP 84 P Parking position OFF 128 PELV 82 Potential group Configuration example 52 Forming 43 47 Operating principle graphical overview 46 48 Process image Inputs and outputs 147 Process image partition Updating in the user program 148 updati...

Page 311: ...rts 286 Standards 268 Starting up the ET 200SP 209 Storage conditions 279 Supply voltage 99 Connecting 99 Potential group 43 47 T Technical specifications Climatic environmental conditions 281 Electromagnetic compatibility EMC 274 Mechanical environmental conditions 280 Shipping and storage conditions 279 Standards and approvals 268 Test functions 259 Test voltage 281 V Video sequence 96 W Wiring ...

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