Zepro ZHD 1500 Service Instruction Download Page 1

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IE-0101

2017-09-12

Z-LYFTEN PRODUKTION AB

Fabrik/Factory/Fabrik

Allévägen 4, 840 73 BISPGÅRDEN, SWEDEN

Telephone:

+46 696 - 17200

Telefax:

+46 696 - 17244

E-mail:

[email protected]

Internet: www.zepro.com

Försäljning/Sales/Verkauf

Mossvägen 8, 641 49 KATRINEHOLM,SWEDEN

Telephone:

+46 150 - 489550

Telefax:

+46 150 - 489551

E-mail:

[email protected]

Service instruction

Lubrication

Summary of Contents for ZHD 1500

Page 1: ...40 73 BISPG RDEN SWEDEN Telephone 46 696 17200 Telefax 46 696 17244 E mail info zepro com Internet www zepro com F rs ljning Sales Verkauf Mossv gen 8 641 49 KATRINEHOLM SWEDEN Telephone 46 150 489550...

Page 2: ......

Page 3: ...200 250 5 Z ZL ZN 1500 2000 2500 ZDK 250 6 Z ZL ZN ZU ZLU ZNU 45 75 7 Z 100 8 Z 10 15 20 130 150 9 Z 10 135 10 ZAHD ZAEHD 150 200 11 ZHZ 500 600 ZHD 3000 12 ZKZ 1500 13 Z3N Z3NU 75 14 ZR 10 15 135 15...

Page 4: ...below for Zepro s recommendations Minimum lubrication year 1 shift 2 shifts 3 shifts Z ZL ZN 1500 2000 2500 ZDK 250 4 4 4 ZHDN 2500 4 4 4 ZHD 1500 2000 2500 4 4 4 ZHD 3000 4 4 4 SZF 8 16 24 ZKZ 8 16 2...

Page 5: ...to the right Check that the lubrication points 1 and 7 on the liftarm are reachable Otherwise fine tune the platform closure Lubricate then all points Note Before lubrication of points 3 and 9 Tilt do...

Page 6: ...on the image to the right Check that the lubrication points 1 and 7 respectively 3 and 9 are accessed otherwise fine tune the platform closure Lubricate all lubrication points thereafter The lift has...

Page 7: ...the right Check that the lubrication points 1 and 7 on the liftarm are reachable Otherwise fine tune the platform closure Lubricate then all points Note Before lubrication of points 3 and 9 Tilt down...

Page 8: ...wn the lift in the approximate location shown on the image to the right Check that the lubrication points 1 and 7 on the liftarm are reachable Otherwise fine tune the platform closure Lubricate then a...

Page 9: ...next step Run down the lift in the approximate location shown on the image to the right Check that the lubrication points 1 and 7 on the liftarm are reachable Otherwise fine tune the platform closure...

Page 10: ...pressure against the body work Start by lubricating the points 1 7 and 3 9 in the up position 1 Tilt the platform to the position 2 and lubricate the same points tilt the platform further to the 3 and...

Page 11: ...a little to avoid pressure against the body work Start by greasing points 1 7 and 3 9 in position 1 and 2 See picture to the left Tilt the platform further to position 3 a maximum of 10 below the hor...

Page 12: ...with red numbers 7 12 Lowering the lift in the approximate location shown on the image to the right Lubricate the points 3 9 4 10 and 5 11 once again Lower the lift entirely as shown on the image to t...

Page 13: ...ith red numbers 7 10 Lowering the lift in the approximate location shown on the image to the right Lubricate all the rest of the points once again Lowering the lift in the approximate location shown o...

Page 14: ...numbers 7 12 Note The images shows a ZAEHD lift but the lubrication points are the same for a ZAHD Tilt the platform a bit to avoid pressure against the body work 1 See position of the platform on the...

Page 15: ...on these places Axles and bearings should be kept dry and clean on contact surfaces and are protected against moisture and dirt with o rings Check o rings regularly ZHZ 600 is lubrication free It has...

Page 16: ...n text and images below with red numbers 5 8 Note The liftarm has lubrication free axles Both against the support frame and against the platform Pull the spring loaded locking rod and lock the rod in...

Page 17: ...shown on the image to the right A little higher than horizontal position so the points 1 4 och 8 are still reachable Lubricate this points and also the points 2 3 och 7 once more Lowering the lift to...

Page 18: ...rcled images below On these images shows the lubrication points on the lift s right side and are represented with black numbers 1 8 On the left side of the lift are the lubrication points mirrored and...

Page 19: ...tolerances and drawing rules Tolerance Surface finish Welding Chassie detaljer ZR 15 20 ZR 15 20 2015 10 12 EM 00366 A3 1 1 Z Lyften Produktion AB Drawn CM A CARGOTEC BRAND Used on ZEPRO Mat Stock nr...

Page 20: ...tail lifts the slide system are lubrication free Lift cylinder against support frame View from behind Tilt cylinder and liftarm against support frame View from above Tilt cylinder against platform Vi...

Page 21: ...the lubrication points mirrored against an imaginary center line thru the tail lift and is represented in text and images below with red numbers 7 12 The lubricating points 2 8 are located different...

Page 22: ...nted in text and images below with red numbers 6 10 NOTE The axles between the lift arm and the support frame should not be lubricated at all not even initial lubrication Therefore lack of lubrication...

Page 23: ...e nipples behind the plastic plug on the slide profil See image to the right In that mode you are able to reach all the eigth lubrication points Note Make sure the grease ends up where it should and w...

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