1. Cylinder Head, Valve Mechanism······················································· 2 -18
1.1 Measuring the cylinder head bottom face distortion
··································· 2 -18
1.2 Measuring the rocker arm bore and the rocker shaft diameter
····················· 2 -18
1.3 Measuring the valve spring for squareness and free length
························ 2 -18
1.4 Measuring the push rod for bend
··························································· 2 -19
1.5 Measuring the valve stem diameter
························································ 2 -19
1.6 Measuring the clearance between the valve stem and guide
······················· 2 -19
1.7 Replacing the valve guide
····································································· 2 -20
1.8 Inspecting the valve face
······································································ 2 -20
1.9 Correcting the valve face
······································································ 2 -21
1.10 Correcting the valve seat
······································································ 2 -21
1.11 Lapping the valve face against the valve seat
·········································· 2 -22
1.12 Replacing the combustion jets
······························································· 2 -22
2. Flywheel, Timing Gear, Camshaft······················································· 2 -23
2.1 Measuring the flywheel flatness
····························································· 2 -23
2.2 Replacing the ring gear
········································································ 2 -23
2.3 Measuring the timing gear backlash
······················································· 2 -23
2.4 Measuring the clearance between the idler gear and the idler shaft
·············· 2 -24
2.5 Replacing the idler shaft
······································································· 2 -24
2.6 Measuring the clearance between the camshaft journal and the bushing
······ 2 -24
2.7 Extracting the camshaft bushing
···························································· 2 -25
2.8 Press-fitting the camshaft bushing
························································· 2 -25
2.9 Measuring the camshaft cam height
······················································· 2 -25
2.10 Measuring the fuel injection pump shaft cam height
·································· 2 -25
2.11 Inspecting the cam-to-tappet contact
······················································ 2 -26
2.12 Measuring the clearance between the tappet and the tappet guide
·············· 2 -26
3. Cylinder
Block,
Crankshaft, Pistons, Oil Pan······································ 2 -27
3.1 Measuring the piston diameter
······························································ 2 -27
3.2 Measuring the clearance between the piston ring and the ring groove
·········· 2 -27
3.3 Measuring the piston ring gap
······························································· 2 -27
3.4 Measuring the clearance between the piston pin and the pin boss
··············· 2 -28
3.5 Measuring the connecting rod bend and twist
··········································· 2 -28
3.6 Measuring the connecting rod end play
··················································· 2 -29
3.7 Inspecting the oil clearance for connecting rod bearings
···························· 2 -29
3.8 Inspecting the main bearings oil clearance
·············································· 2 -30
3.9 Measuring the crankshaft for bend
························································· 2 -31
3.10 Removing the crankshaft gear
······························································· 2 -31
3.11 Installing the crankshaft gear
································································· 2 -31
3.12 Measuring the cylinder bore
·································································· 2 -32
3.13 Measuring the cylinder block top face for distortion
··································· 2 -32
ENGINE MAIN PARTS - INSPECTION AND CORRECTION
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...