
ENGINE MAIN PARTS - DISASSEMBLY
2 - 7
2.1 Removing the flywheel
(1)
Have an assistant lock the flywheel pulley using
a wrench or other similar tool to prevent the
flywheel from rotating.
(2)
Remove one of the flywheel retaining bolts.
The person who locks the crankshaft pulley
should do so with extreme care. Each
worker should pay attention to the safety of
the other.
(3)
Install a safety stud (M12
×
1.25) into the hole
from which the retaining bolt has just been
removed. With the stud installed, remove the
remaining flywheel retaining bolts.
(4)
While holding the flywheel with both hands,
rock the flywheel towards you and away to pull
it out straight towards you.
(a) When pulling off the flywheel, be careful not
to cut your hands with the ring gear.
(b) Be careful not to damage the flywheel by
dropping it or bumping it against hard
objects.
(c) The ring gear has been shrink-fit onto the
flywheel. Do not attempt to remove the
ring gear unless it is faulty.
2.2 Removing the flywheel housing
Remove the flywheel housing retaining bolts.
Remove the flywheel housing.
Locking the flywheel
Removing the flywheel
Removing the flywheel housing
Locking the flywheel with a wrench etc.
Safety stud
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...