ENGINE MAIN PARTS - REASSEMBLY
2 - 38
1.8 Installing the connecting rod caps
(1)
While pressing the top of piston down to keep
the connecting rod large end attached to the
crank pin, rotate the crankshaft 180°.
(2)
Install the connecting rod bearing (lower) onto
the connecting rod cap, ensuring that the lug
engages with the lug groove.
(3)
Install the bearing cap onto the connecting rod,
observing the mating marks made during
disassembly.
Note: If a new connecting rod without mating marks is
being installed, ensure that the lug grooves,
designed to prevent the bearings from turning,
are assembled on the same side.
(4)
Tighten the connecting rod cap nuts alternately
in several steps, and finally to the specified
torque.
(5)
Check the connecting rod end play.
1.9 Installing the oil strainer
(1)
Position the cylinder block with the oil pan
mounting face up.
(2)
Install the oil strainer so that the tip of the
strainer will not contact the oil pan when
installed. Tighten the nut to the specified
torque.
1.10 Installing the oil pan
(1) Clean the mating faces of the cylinder block and
the oil pan.
Apply sealant to the entire periphery of the oil
pan mounting face of the cylinder block.
Sealant ThreeBond
1207C
Installing the connecting rod cap
Tightening the connecting rod cap nuts
Installing the oil strainer
Applying sealant to the oil pan mounting face
of the cylinder block
Lug groove
Cylinder No.
Tightening torque:
32.4 to 37.3 N m
(3.3 to 3.8 kgf m)
[23.9 to 27.5 lbf ft]
Tightening torque:
24.5 to 29.4 N m
(2.5 to 3.0 kgf m)
[18.1 to 21.7 lbf ft]
Summary of Contents for diesel engines
Page 5: ......
Page 33: ...SERVICE STANDARDS 1 20 ...
Page 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Page 37: ...TOOLS LIST 1 24 ...
Page 41: ...OVERHAUL TIMING 1 28 ...
Page 46: ......
Page 47: ......
Page 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Page 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Page 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Page 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Page 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Page 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Page 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Page 150: ......
Page 151: ......
Page 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Page 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Page 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Page 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Page 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Page 207: ...MISCELLANEOUS 9 4 ...