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OP ERATING, MAINTENANCE &

.. REPLACEMENT PARTS

MANUAL

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Содержание A5A Railcar

Страница 1: ...C OPERATING MAINTENANCE REPLACEMENT PARTS MANUAL A5A flAILCA5f ...

Страница 2: ...t 0 ...

Страница 3: ...R RO LLER BEARINGS IN DUST PROOF CASINGS ARE USED AT EACH END GREASE LUBRICATION IS STANDARD CONSTRUCTION IS SUCH THAT LATERA L THRUST IS TRANSMITTED DIRECT LY FROM THE WHEEL HUBS TO THE BEARING CONE E LIMINATING CONVENTIONA L THRUST C O L LARS THE AX LE BEARING CASTINGS CAN BE A D JUSTED LATERA L LY FOR AX LE END PLA AND A L IGNMENT WHEELS 16 DIAMETER DEMOUNTABLE WHEELS ARE FITTED THE WHEE LS CAN...

Страница 4: ...CCESS IS BY LIFTING THE SEAT FUE L IS SUPPLIED TO THE CARBURATOR THROUGH A FILTER BOWL COOLING SYSTEM A RADIATOR IS MOUNTED IN FRONT OF THE RAI L CAR TURNTABLE A TURNTABLE IS FITTE D BE LOW THE FRAME IT CAN 0 BE LOWERED AND RAISED HYDRAU LICALLY BY MEANS OF A HAND PUMP TWO RAMS AND AN ISO LATION VA LVE OPERAT ION PREPARING FOR SERVICE USING A GREASE GUN WITH GREASE THAT WIL L NOT CONGEAL H 4Q F BE...

Страница 5: ...ER ON HAND PUMP IN FORWARD POSITION OPEN ISO LATION VALVE A ND PUMP TURNTABLE FULLY DOWN C LOSE ISOLATION VALVE TO RAISE TURNTABLE OPEN ISOLATION VA LVE SET LEVER ON HAND PUMP TO REAR POSITION AND PUMP UNTIL TURNTAB LE IS FU L LY UP CLOSE ISOLATION VALVE AND SET LEVER ON HAND PUMP IN CENTRE POSITION MAINTENANCE 1 FOR ENGINE LUBRICATION AND MAINTENANCE REFER TO ENGINE MANU FACTURER S 2 HANDBOOK USE...

Страница 6: ...S ARE USED1 BUT SHIMS ARE FITTED BETWEEN THE AX LE BEARING BOX FLANGES AND FRAME SIDE CHANNELS FOR WHEE L A L IGNMENT EXCESS AXLE END PLAY USE ENOUGH SHIMS TO ELIMINATE 7 IF WHEELS HAVE BEEN REMOVED BE SURE TO RE PLACE INSULATION PROPERLY WITH THE FIBRE WASHERS NEXT TO THE HUB FACES WHEE LS TIGHT SO AXLE CANNOT TURN IN THE I NSULATION KEE P 8 ALWAYS KEE P BRAKES IN GOOD CONDITION AS BRAKE LININGS ...

Страница 7: ...LS AND AXLE BEARINGS ENGINE AND TRANSMISSION UNIVERSAL DRIVE SHAFT FUEL GROUP AND TOWBAR INSTRUMENT GROUP AND LIGHTING O PTION BATTERY GROUP TRANSMISSION LINKAGE FORWARD REVERSE LINKAGE AND TORQUE ARMS HANDBRAKE ASSEMB LY HYDRAULIC CIRCUIT SEATING ASSEMBLY BRAKE GROUP TURNTAB LE ASSEMBLY DECALS CANOPY AND CURTAINS PAGE 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 ...

Страница 8: ...11 Figure 1 Frame and Deck Housing page 2 J ...

Страница 9: ...PANY TYPE A5A RAILCAR SERIALNo 171 AND uP ISSUE 4 77 TITLE FRAME TO DECK HOUS ING QTY 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 DESCR IPTION FRONT SUPPORT MI D D LE FRONT SUPPORT n REAR 11 REAR SUPPORT P LATE DECK R H 11 11 L H DECK TIMBER CENTRE HOUSING ENGINE SUPPORT SILL ENG TURNTABLE 11 11 AXLE SILL R H 11 11 L H 11 SI L L CROSS FRONT tt 11 REAR 11 SILL CROSS SUPPORT CENTRE RAIL SKID INSTRUMENT PANE...

Страница 10: ... I I I 1 Figure 2 Front Axle Assembly page 4 0 0 ...

Страница 11: ...5 7 10760002 L CONSTRUCTION EQLJIRVENT CO VIPANY TITLE FRONT AXLE ASSEMBLY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 AXLE HA LF SHORT 1 LONG 1 SPLIT BUSHING 2 HALVES 1 S LEEVE AXLE 1 GREASE NIPPLE 1 8 NPT ST 1 BOLT 5 16 UNC X 3 1 4 LG HX HD HT N LOC NUT 5 16 UNC page 5 ...

Страница 12: ...page 6 Figure 3 I 27 Drive Axle and Reversa Gear Assembly 11 C ...

Страница 13: ... AXLE AND REVERSE GEAR ASSEMBLY QTY 1 1 2 2 2 4 10 8 1 6 14 1 1 1 1 1 1 1 2 5 4 1 2 2 2 8 2 1 2 2 2 4 2 1 2 1 DESCRIPTION DRIVE AXLE AND REVERSE GEAR DRIVE AXLE WITH SPLINED HUB OIL SEAL o C t7 SC BEARING AXLE SUPPORT COVER SH M 020 SHIM 007 SHIM 005 GEAR CASE WITH STUDS STUD HEX NUT 01 L SEAL 3C p r 0 I T COVER SLOTTED NUT GASKET BEARING HOUSING PINION AND SHAFT BEVEL PINION AND SHAFT SHIM 020 SH...

Страница 14: ...Figure 4 Wheels AxUe Bea rmns page 8 J J ...

Страница 15: ...LNo 171 AND UP ISSUE 4 77 TITLE WHEELS AND AXLE BEAR INGS QTY 32 32 4 32 4 8 4 4 4 4 4 4 4 8 16 8 8 4 12 16 4 4 18 24 4 4 8 4 4 DESCRIPTION NUT 5 8 UNF SPRINGWASHER 5 8 I D WHEE L WHEEL BOLT 5 8 X 1 1 2 UNF BEARING CONE BEARING CUP SLEEVE INSU LATION WASHER 11 n STEE L SLOTTED NUT 1 1 2 UNC SPLIT PIN 1 4 DIA X 3 LG HOUSING BEARINGS GUIDE PIN BUSH BRONZE SPRING SPRING SEAT SHIM 020 007 005 COVER BE...

Страница 16: ...Figure 5 Engine and Transmission page 10 ___JL____ J ...

Страница 17: ... J254l J2515 CONSTRUCTION EQUIPIVENT CDIVPANY TITLE ENGINE TRANSMISSION TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 ENGINE AN D TRI MATIC TRANSMISSION HOLDEN 173Lc M40 1 PIPE EXHAUST 1 C LAMP EXHAUST 1 3 4 CLAMP EXHAUST 2 c page 11 ...

Страница 18: ...0 0 J ...

Страница 19: ...4 PT1478 5 PT1479 6 PT1480 CONSTRUCTION EQUIP ViENT CClfVPANY TYPE A5A RAIL CAR SERIALNo 171 AND UP ISSUE 4 77 TITLE UNIVERSAL DRIVE SHAFT NOT ILLUSTRATED QTY DESCRIPTION 1 UNIVERSAL DRIVE SHAFT WELD ASSEMBLY 1 SPLINE 1 WELD YOKE 1 1 FLANGE 1 UNIVERSAL KIT 1 page 13 ...

Страница 20: ...2 5 8 7 Figure 6 page14 Fuel Group Rear Tow Bar 1 6 J rJ ...

Страница 21: ...E FUEL GROUP AND TOW BAR TYPE A5A RAILCAR SERIAL No 171 AND UP ISSUE 4 77 QTY DESCRIPTION 1 TANK FUE L 3 BOLT 1 4 UNC x 3 4 LG 1 CAP FUE L TANK 1 LINE FUE L 1 4 X 715 MM LG 1 ELBOW 1 4 TUBE X 1 4 BSP 1 HOSE TAI L 1 4 TUBE X 1 8 BSP 3 C LAMP 1 4 TUBE 2 PIPE LIFT 5 U BO LTS 10 NY LOC NUT 3 8 UNC 10 TAPER WASHER 3 8 DIA 1 BAR TOW REAR E D 1 BAR TOW REAR 0PTIONA L 2 BOLT 1 2 UNC X 1 1 4 2 NUT NYLOC 1 ...

Страница 22: ...4 12 Figure 7 Instrument Group and Lighting Option page16 10 11 ...

Страница 23: ...AILCAR SERIALNo 171 AND UP ISSUE 4 77 TITLE INSTRUMENT GROUP LIGHTING OPTION QTY DESCRIPTION 1 PANEL INSTRUMENT 1 SWITCH PUSH PU L L 1 BUTTON STARTER 1 CABLE CHOKE 1 LIGHT WARNING GREEN 1 AMBER 1 RED 1 WIR ING HARNESS NOT SHOWN 1 PLATE GEAR IN DICATION 1 INSTRUMENTS 6 POP RIVET 1 SWITCH PUSH PU L L oPTIONAL 1 GLOBE HEAD LIGHT 1 BRACKET HEADLIGHT MTG 1 TA I L LIGHT 1 G LOBE TAIL LIGHT 1 HEADLIGHT p...

Страница 24: ...page 18 Figure 8 Battery 6roup 2 4 1 ...

Страница 25: ...rVENT COIV1PANY TITLE BATTERY GROUP TYPE A5A RAILCAR SERIALNo 171 AND U P ISSUE 4 77 QTY DESCRIPTION 1 BATTERY 1 BOARD BATTERY 2 HOOK BOLT BATTERY RETAINER 1 RETAINER BATTERY 1 STRAP EARTH 12 LG 2 CABLE BATTERY 18 LG 1 SWITCH BATTERY ISOLATING OPTIONAL 1 BRACKET SWITCH NOT ILLUSTRATED 1 MOUNT SWITCH 4 BOLT 3 8 UNC X 1 4 NUT 3 8 UNC page 19 ...

Страница 26: ... 0 ...

Страница 27: ...J li IENT CDIVIPANY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 TITLE TRANSMISSION LINKAGE NOT iLLUSTRATED QTY DESCRIPTION 1 PLUG GEARBOX SPEEDO 1 n011 RING 1 GOVERNOR 1 ROD LINK TRANSMISSION 1 FLATWASHER 3 8 DIA 1 LEVER THROTTLE 1 SPRING 1 BO LT 3 8 UNC X 1 3 4 LG 1 SPLIT PIN 3 16 DIA X 3 4 LG 1 FLAT WASHER 3 16 DIA poge 21 ...

Страница 28: ... 8 page 22 Figure 9 Linka e Forward Reverse Torque Arms I ...

Страница 29: ...ILCAR SERIALNo 171 AND UP ISSUE 4 77 TIT LE QTY 1 2 2 2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 2 FORWARD REVERSE LINKAGE AND TORQUE ARMS DESCRIPTION UNIVERSAL DRIVE SHAFT WELDMENT ARM TORQUE F LE XIB LE BEARING BO LT 1 2 UNC X PIVOT PIN LEVER F R ROD SHIFT LEVER GRIP HANDLE 311 LG F R YOKE CLEVIS 1 2 UNF PIN CLEVIS 1 2 OIA SPLIT PIN 3 16 OIA X NYLOC NUT 1 2 UNF F LATWASHER 1 2 DIA F LANGE SPLINED PIV...

Страница 30: ...page24 3 1 Figure 10 Handbrake Assembly ...

Страница 31: ... T1746 J 11 CONSTRUCTION EQUIPIVENT COVIPANY TITLE HANDBRAKE ASSY TYPE A5A RAILCAR SERIALNo 171 AND UP ISSUE 4 77 QTY DESCR IPTION 1 HANDBRAKE ASSY 1 BUTTON 1 SPRING 1 ROD PAWN 1 EYE CONNECTING 2 PAWL ASSY 19 s 2 RACK ASSY 1 PIN CLEVtS f 1 1 b 1 WASHER TENSION 2 SPACER COLLAR 1 PIN PIVOT 6 0 1 WASHER TENSION page 25 ...

Страница 32: ...2 I 12 8 10 7 page26 9 3 6 6 Fi iure 11 Hydraulic Circuit 5 4 I 4 5 1 4 1 ...

Страница 33: ...LCAR SERIALNo 1 71 MID UP ISSUE 4 77 TITLE HYDRAULIC CIRCUIT QTY DESCRIPTION 2 RAM CENTRE TACK 1 PUMP HAND 1 HOSE ASSEMBLY PUMP TO TEE 2 HOSE ASSEMB LY TEE TO RAM 2 HOSE ASSEMB LY TEE TO RAM 1 TEE 3 4 JIC X 3 4 JIC X 3 411 JIC MACE 1 VALVE ISO LATING 1 HOSE ASSEMB LY PUMP TO VALVE 1 H_OSE ASSEMB LY VALVE TO TEE 1 NIPPLE 1 8 N P T X 7 16 JIC 1 NIPPLE 1 8 N P T X 9 16 JIC 1 NIPPLE 3 8 N P T X 7 16 J...

Страница 34: ...4 2 6 page 28 Figure 12 Seating 2 1 ...

Страница 35: ...QUIPJVENT CCJIVFlANY TITLE SEATING ASSEMBLY TYPE A5A RAILCAR SERIALNo 1 71 AND UP ISSUE 4 77 QTY DESCRIPTION 1 BOARD REAR END 2 RAIL CENTRE SEAT 12 BLOCK SPACER DECK SIDES 2 SEAT FRONT AND REAR 2 BACK REST REAR AND CENTRE SEATS 2 SUPPORT ASSY REAR SEAT 2 SEAT SING LE 6 HINGE 2 STEE L BUTT 1 FRAME REAR FOR OPTIONAL CANO P Y n page 29 ...

Страница 36: ...page30 Figure 13 l rake Group J ...

Страница 37: ...N HANDBRAKE ASSEMBLY BRACKET HANDBRAKE BOLT 5 15 UNC X 111 LG LINK ROD BRAKE LEVERS CLEVIS YOKE 1 2 UNF LOCK NUT 1 2 UNF CLEVIS PIN 1 2 DIA X 1 3 8 LG SPLIT PIN 1 8 DIA X 1 LG FLATWASHER 1 2 0 lA ARM BRAKE CROSS SHAFT LEVER LEVER SOCKET BRAKE GRUBSCREW 3 8 UNC X 111 LG SQ HD CUP PT LOCKNUT 3 8 UNC KEY 1 4 X 1 4 X 2 1 4 LG BEARING INNER BRAKE SHAFT SHAFT BRAKE BEARING OUTER BRAKE SHAFT GREASE NIPPL...

Страница 38: ...page32 11 l Figure 14 T11mtable Assembly Optional 2 1 ...

Страница 39: ...BLY 5 J2528 2 WASHER 1 1 4 DIA HARDENED 6 10760012 1 NYLOC NUT 1 1 4 UNC 7 292 399 2 RAM 8 10010366 4 BOLT 1 UNC X 3 1 4 LG 9 10760010 4 NYLOC NUT 1 UNC 10 J2566 2 0 SHACKLE 11 292 483 2 WIRE ROPE 3 MM X 600 LG 12 J2565 4 THIMBLE 13 J2564 4 SWAGE 14 J2567 2 PULLEY 15 10010004 2 BOLT 11 UNC X 1 11 LG 10760001 2 I n NUT 4 UNC NYLOC 16 292 482 2 SPRING 11690020 2 CLEVIS PIN 3 8 X 1 LG 11530025 2 SPLI...

Страница 40: ... 0 ...

Страница 41: ...NY FIGURE ILLUSTRATEDTITLE DECAlS TYPE A5A RAILCAR SERIAL No 1 71 AND UP ISSUE 4 77 ITEM PART No QTY DESCRIPTION Y87 1 PLATE SERIAL NO F31 32 1 SAFETY FIRST F9231 1 CAR NO F3606 1 FAIRMONT PATIENT F7244 1 MOTOR CAR NO 277 863 1 DECAL PACIFIC page 35 ...

Страница 42: ...J 0 Figure 15 Canopy with Curtains page36 J ...

Страница 43: ...419 193 ISSUE 4 77 TITLE CANOPY Wl H CURTAINS OPTIONAL QTY 1 1 8 4 12 1 2 18 13 13 13 2 4 4 1 1 1 39 18 2 2 DESCRIPTION CANOPY FRONT FRAME REAR CANOPY SEE FIG BOLT 3 8 UNC X 2 LG BOLT 3 8 UNC X 3 LG NYLOC NUT 3 8 UNC CANOPY TOP GUSSET CANOPY FLATWASHER 5 16 DIA BOLT 5 16 UNC X 3 4 LG NYLOC NUT 5 16 UNC X 3 4 NYLOC NUT 5 16 UNC TIE BAR CURTAINS BOLT 3 8 UNC X 1 LG SPRINGWASHER 3 8 DIA CURTAIN SIDE ...

Страница 44: ...J ...

Страница 45: ... M4637 9 1 32680 7 F301 8 7 M7220 31 M33308N 7 F31 32 37 M1 6797 7 M371 54 7 F3606 35 M1 6835 31 M63075 23 F361 3 1 5 M1 7324 1 5 PT1 475 1 3 F4878 7 M1 8925 31 PT1 476 1 3 F4880 7 M1 8926 31 PT1 477 1 3 F4881 7 M1 9352 36 PT1 478 1 3 F4882 7 M1 9369K 9 PT1 479 1 3 F4883 7 M1 9384 9 PT1 480 1 3 F5505 7 M1 9960 5 T11 88 1 7 F5506 7 M1 9961 5 T1 746 25 F5507 7 1 20031 9 T1648 25 F5542 9 M21 422 7 T1...

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Страница 47: ...25 33 292 392 3 450 1116 11 11530063 31 292 393 3 450 1122 27 11530105 21 292 394 3 628 078 31 11530107 23 292 395 3 39573 7 11530109 3 1 292 396 3 46560 21 11530170 9 292 397 3 95577 9 11690020 33 0 292 398 3 95578 9 11690033 23 31 292 399 27 33 95583 9 11690036 31 292 400 3 95584 9 11760005 31 292 405 3 10010002 15 11760006 31 292 406 3 10010004 23 13220056 31 292 419 37 10010007 31 13220131 9 2...

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