Lenze IE2 g500-S Mounting And Switch On Instruction Download

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Geared motors

IE2 g500-S / m550-H shaft-mounted helical geared motor generation B

IE3 g500-S / m550-P shaft-mounted helical geared motor Generation B

Mounting and switch-on instructions EN

Summary of Contents for IE2 g500-S

Page 1: ...Geared motors IE2 g500 S m550 H shaft mounted helical geared motor generation B IE3 g500 S m550 P shaft mounted helical geared motor Generation B Mounting and switch on instructions EN...

Page 2: ......

Page 3: ...on 20 Important notes 20 Preparation 20 Installation 21 Mounting positions 21 Ventilation 22 Dimensions 26 Mounting 27 Product extensions 31 Electrical installation 35 Important notes 35 Preparation 3...

Page 4: ...rating conditions 64 Conformity and approvals 64 Protection of persons and device protection 64 EMC data 64 Environmental conditions 65 Motor data 66 Rated data 66 Ecodesign regulation 72 Environmenta...

Page 5: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be...

Page 6: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 7: ...personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product...

Page 8: ...cts comply with the applicable national accident prevention regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fusing PE...

Page 9: ...iance with the EMC Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use...

Page 10: ...s The product does not provide any safety related functions A higher level safety system must be implemented Provide additional monitoring and protective equipment complying with the safety regulation...

Page 11: ...switch Use the built in thermal detectors Excessively high torques cause a fracture of the motor shaft Do not exceed the maximum torques according to the technical data on the nameplate Gearbox prote...

Page 12: ...Product information Identification of the products Nameplates The nameplate is attached to the motor Product information Identification of the products Nameplates 12...

Page 13: ...box motec 16 2 Supply voltage 6 5 Mounting position 16 3 Power 6 6 Lubricant 16 4 Braking torque 6 7 Lubricant quantity 17 Blower 7 Motor data 17 1 Rated voltage 7 1 Product name 17 2 Rated frequency...

Page 14: ...ft with keyway H Hollow shaft with shrink disc S Housing type Foot mounting centering A Foot mounting B With centering C Threaded pitch circle D Flange mounting Without flange R Flange with through ho...

Page 15: ...Number of poles 4 pole 04 Degree of protection IP54 IP55 5 IP65 IP66 6 Cooling Self ventilation E Forced ventilation F Brake Without 0 Spring applied brakes F Feedback Without 0 Absolute value encode...

Page 16: ...hree phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of steps increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standard TT...

Page 17: ...or connection depending on the mounting position Oil filler plug depending on the mounting position Ventilation depending on the mounting position Oil control plug Output flange Output shaft Brake Coo...

Page 18: ...documents The motors mounted on the gearbox are sometimes equipped with ears These are exclusively intended for mounting the motor on removing the motor from the gearbox and must not be used for the...

Page 19: ...not activate ventilation unit in order to prevent air exchange with the ambient air Treat damaged corrosion protection on shafts and bare surfaces subsequently Storage for more than one year up to two...

Page 20: ...fts Thoroughly remove anticorrosion agents from the shaft and from flange faces Draw the transmission elements onto the output shaft only by using the centering thread Align the output shaft and trans...

Page 21: ...lation For versions with a fan keep a minimum distance of 10 from the outside diameter of the fan cover in intake direction Mounting positions The lubricant amount and gearbox ventilation are adapted...

Page 22: ...es that are delivered with a ventilation unit are provided with a label Remove the transport locking device on the vent valve before initial commissioning Loosely enclosed vent valves must be mounted...

Page 23: ...Mounting position M4 C Mounting position M5 F Mounting position M6 E Filling and ventilation Control Drain g500 S220 g500 S400 g500 S660 Mechanical installation Installation Ventilation 23...

Page 24: ...g500 S950 S4500 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Control Drain Mechanical installation Installation Ventilation 24...

Page 25: ...ling level is required in the gearbox As a result of the reduced volume of air in the gearbox this may lead to oil escaping from the ventilation at higher input speeds The oil compensation reservoir i...

Page 26: ...Dimensions Dimensions are contained in the configuration document Mechanical installation Dimensions 26...

Page 27: ...se in the area of the contact surfaces of machine shaft and hollow shaft bore Be sure to carry out mounting in a manner free from distortion Lead forces only across the hollow shaft and not across the...

Page 28: ...er 1 from the shrink disc 3 Thoroughly clean and degrease hollow shaft bore and machine shaft 4 Slightly loosen clamping screws 2 one after the other do not unscrew 5 Push gearbox onto machine shaft 6...

Page 29: ...ightening torque Nm 12 6 14 14 30 14 30 14 34 Hollow shaft bore mm 50 65 75 80 85 105 125 Thread mm M8 M10 M10 M10 M12 M14 M14 Key size mm 13 17 17 17 19 22 22 Tightening torque Nm 34 70 70 70 121 193...

Page 30: ...tion F and 2 screws in Position E How to align the gearbox shaft with the machine shaft 1 Loosen fixing screws foot on gearbox and foot on machine housing until the foot can be moved on both the gearb...

Page 31: ...cover with integrated mounting pins into the bore holes on the housing flange Gearboxes G50BS221 G50BS245 X 1 2 3 X 1 Shrink disc cover 2 Cheese head screw 3 Reducing bush 1 Screw reducing bushes 3 in...

Page 32: ...n both sides of the gearbox torque plate and machine s clip 2 Tighten the nuts until the rubber buffers are pre stressed by the dimension c7 3 Lock the screwed connection with a second nut Gearboxes P...

Page 33: ...nal block 3 over the manual release lever 4 3 Guide the manual release lever with terminal block 3 4 through the slot in the fan cover 5 and screw it into the threaded hole in the manual release shack...

Page 34: ...brake is released 1 4 3 5 1 1 1 Cheese head screw with hexagon nut 4 Manual release lever 3 Terminal block 5 Fan cover How to lock the manual release lever 1 Loosen hexagon nut 1 1 and cheese head scr...

Page 35: ...or greater than 10 mA for direct current Please note the following Do not place the second terminal under the same terminal Additionally consider at least one or more of the following The minimum PE...

Page 36: ...to standard EN 61800 5 1 an additional PE conductor is required if the leakage current is greater than 3 5 mA for AC current or greater than 10 mA for DC current 4Important notes 35 Scope of delivery...

Page 37: ...dirt and humidity All unused cable entries and the terminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth mu...

Page 38: ...Cable glands position 2 Cable glands M12x1 5 M16x1 5 M20x1 5 M25x1 5 M32x1 5 M40x1 5 M50x1 5 Tightening torques 10 Plastics Nm 0 7 1 0 1 0 2 5 3 0 3 0 3 0 Metal Nm 3 0 3 0 4 0 6 0 8 0 10 14 Tightening...

Page 39: ...itching contact DC switching Terminal box AC brake Contact Name Meaning L1 Mains N Holding brake factory wired Schalter Switching contact DC switching Feedback connection Terminal box resolver Contact...

Page 40: ...k RS485 B8 Z Zero track inverse RS485 B10 Incremental encoder shield Connection of temperature monitoring Terminal box temperature monitoring Contact Name Meaning TB1 Temperature monitoring TCO TB2 1T...

Page 41: ...ctor 2 ICN M23 connector Feedback connection PT1000 temperature sensor connection 3 ICN M17 connector Blower connection If required the terminal box can be rotated step by step by 90 after loosening t...

Page 42: ...ssignment Resolver 1 2 3 4 5 6 7 8 9 10 11 12 P Code 0 ICN M23 for resolvers Contact Name Meaning 1 Ref Transformer windings 2 Ref Transformer windings 3 VCC ETS Supply Electronic nameplate Only for m...

Page 43: ...igned 9 B Track B inverse SIN 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 Blower Pin assignment ICN M17 1 4 2 5 6 3 ICN M17 for blowers 1 ph Cont...

Page 44: ...wed connection Do not remove O ring ICN connector with bayonet lock remove O ring and dispose of it 1 1 When connecting the connector to the motor connector make sure that the aids to orientation pos...

Page 45: ...ter plug The connector is only suitable for motors with the connection method Y HAN 10E connector assignment 1 2 3 4 5 6 7 8 9 10 Bridge arrangement in the HAN 10E mating connector Contact Name Meanin...

Page 46: ...erature monitoring 2 AC Brake 3 AC 4 Schaltkontakt Rectifier 5 6 TKO PT1000 Temperature monitoring HAN modular 40 A pin assignment 4 5 6 3 2 1 1 2 3 4 5 6 3 2 1 a c a b c HAN modular 40 A Module Conta...

Page 47: ...a cold motor at below 20 C increased starting torques are to be expected due to the higher viscosity of the roller bearing grease During project planning allow a motor starting torque reserve of about...

Page 48: ...aces that can get hot Is the contact of good electrical conductivity if a PE connection on the motor housing is used After a long period of downtime or after overhauling the motor check the insulation...

Page 49: ...es to cool down Put the drive system in a load free state or secure any loads acting on the drive Protect the motors against the ingress of foreign bodies Feedback DANGER Any work on the safety encode...

Page 50: ...grams Annually Check vent valve Check whether air can pass through the breather element If it shows blockages replace it According to diagram at the latest as specified in the lubricant table Change l...

Page 51: ...Description of the operations According to service life calculation At least every two years Remove contamination by oil and grease with brake cleaner if necessary replace the brake after clarifying t...

Page 52: ...arbox type and the mounting position M1 M6 make these according to the following templates The gearbox type and mounting position are indicated on the nameplate 4Nameplates 12 The oil level must be wi...

Page 53: ...Template Dipsticks for G50BS122 100 mm 50 10 0 M1 M3 M4 M6 M2 M5 Maintenance Maintenance work 53...

Page 54: ...Template Dipsticks for G50BS140 M1 M3 M6 M5 M2 M4 mm 100 50 10 0 Maintenance Maintenance work 54...

Page 55: ...ion of the dipstick in the template 3 Carefully pull out the dipstick and determine the lubricant level The lubricant level must be within the marked range of the dipstick 4 If the lubricant level is...

Page 56: ...4 If the lubricant level is too low top up lubricant until the lubricant level is in the marked area If the loss is greater determine the cause 5 Insert the control screw and tighten it to the specifi...

Page 57: ...tighten it to the specified torque 6 Dispose of waste oil according to the applicable regulations Tightening torques for venting elements and screw plugs Threaded hole Tightening torque Nm M10 x 1 10...

Page 58: ...lectric shock Do not touch live connections 1 Check the function of the brake while the drive is running The armature plate must be tightened and the rotor must move free of residual torque 2 Measure...

Page 59: ...easure the air gap sL between stator 1 and armature plate 2 in the vicinity of the cap screws 3 using a surface feeler gauge 4 Compare the air gap with the value for the maximum permissible air gap sL...

Page 60: ...ake Nm mm mm ABR 06 3 0 0 50 0 30 0 2 0 10 0 05 ABR 08 5 9 ABR 10 10 1 ABR 12 10 1 0 75 0 45 0 3 0 10 0 05 ABR 14 24 6 ABR 16 24 6 ABR 18 24 6 1 00 0 60 0 4 0 10 0 05 ABR 20 48 0 Application brake ABR...

Page 61: ...operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 62 If the fault cannot be remedied using one of the measures listed pl...

Page 62: ...ns and material must be observed Machine shaft and hollow shaft bore not sufficiently degreased Wrong component part dimensions Fits roughnesses Yield point of machine shaft material is too low Re 300...

Page 63: ...e Check wiring If AC voltage is ok Check rectifier Replace defective rectifier Check coil for interturn fault or short circuit to ground If the rectifier is repeatedly faulty replace the spring applie...

Page 64: ...UL 1004 1 UL Standard for Rotating Electrical Machines only applies with 8400 motec UL 1004 8 UL Standard for Inverter Duty Motors only applies with 8400 motec CSA 22 1 No 100 CSA Standard for Motors...

Page 65: ...C Transport EN 60721 3 2 2K3 25 70 C Operation EN 60721 3 3 3K3 0 40 C 30 10 C Depending on the temperature package Observe ambient temperature on the nameplate 30 40 C Site altitude 0 1000 m amsl Air...

Page 66: ...8 1 71 2 34 400 V Irated Y A 0 410 0 540 0 680 0 990 1 35 Starting current Ia A 1 40 1 94 2 60 4 23 6 32 Rated torque Mrated Nm 0 810 1 23 1 72 2 48 3 67 Starting torque Ma Nm 1 54 2 46 3 44 4 45 6 95...

Page 67: ...J kgcm 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 5 5 7 5 11 15 18 5 22 Rated speed nrate...

Page 68: ...880 1 21 Starting current Ia A 1 47 2 07 2 68 4 28 6 32 Rated torque Mrated Nm 0 700 1 00 1 40 2 00 3 00 Starting torque Ma Nm 1 54 2 32 3 08 3 88 5 74 Stalling torque Mb Nm 2 01 2 83 3 78 6 94 10 9 P...

Page 69: ...J kgcm 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 5 5 7 5 11 15 18 5 22 Rated speed nrated...

Page 70: ...oltage Delta Vrated V 400 400 400 400 400 Rated current 400 V Irated A 0 740 0 970 1 19 1 75 2 42 Rated torque Mrated Nm 0 794 1 26 1 72 2 49 3 76 Power factor cos 0 6 0 68 0 72 0 7 0 74 Efficiency at...

Page 71: ...m 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 9 6 13 1 19 2 26 3 32 2 38 5 Rated speed nrat...

Page 72: ...40 Maximum operating temperature C 155 Potentially explosive atmospheres No operation in explosive atmospheres Rated efficiency at full load N 77 1 75 5 82 5 85 5 84 1 86 5 85 3 86 5 Efficiency at 75...

Page 73: ...155 Potentially explosive atmospheres No operation in explosive atmospheres Rated efficiency at full load N 90 4 91 7 91 4 92 4 92 1 93 92 6 93 6 Efficiency at 75 rated load 90 4 91 7 91 4 92 4 92 1 9...

Page 74: ...of the motor 4 Rated power output PN kW 22 Rated input frequency fN Hz 50 60 Rated voltage UN V 400 460 Rated speed nN rpm 1480 1780 Number of phases of the motor Three phase motor Altitudes above sea...

Page 75: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and...

Page 76: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Stra e 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 04 2021 3 0 www Lenze com...

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Lenze IE2 g500-S, Mounting And Switch On Instruction

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