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346
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'12 • PAC-T-174
(c) Outdoor inverter PCB replacement procedure
Precautions for Safety
• Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
WARNING
Indicates an imminently hazardous situation which will result in death or serious
injury if proper safety procedures and instructions are not adhered to.
Indicates a potentially hazardous situation which may result in minor or moderate
injury if proper safety procedures and instructions are not adhered to.
CAUTION
WARNING
• Securely replace the PCB according to this procedure.
If the PCB is incorrectly replaced, it will cause an electric shock or fire.
• Be sure to check that the power source for the outdoor unit is turned OFF before replacing the
PCB. The PCB replacement under current-carrying will cause an electric shock or fire.
• After finishing the PCB replacement, check that wiring is correctly connected with the PCB before
power distribution. If the PCB is incorrectly replaced, it will cause an electric shock or fire.
CAUTION
• Band the wiring so as not to tense because it will cause an electric shock.
Replace the inverter PCB according to the following procedure.
!
!
!
!
1) Model FDC71VN
a) Replace the PCB
after elapsing 3 minutes from power OFF.
(
Be sure to measure voltage (DC)
between T26 and T27 on inverter PCB, and
check that the voltage is
discharged sufficiently (10V or less)
. (Refer to Fig.1))
b)
Take off the connection of inverter PCB terminal and connector, and remove the screw of power transistor (IC10),
active filter (IC2), and diode stack (DS1) then remove the PCB. Wipe off the silicon grease neatly on the controller’s
radiation heat fins. (Refer to Fig.1 and 2)
c) Refer to table1 for the setting of switch (JSW10, 11) of new PCB.
d)
Before installing the power transistor (IC10), active filter (IC2), and diode stack (DS1) on the new PCB, apply
silicon grease equally to the their surface. (Make full use of the silicon grease.)
They may be damaged unless
they apply it
.
e)
Tighten the screw of power transistor (IC10), active filter (IC2), and diode stack (DS1) on inverter PCB and connect
terminal and connector. Confirm the connection and there is not the half insertion.
Tighten properly power
transistor, (IC10) active filter (IC2), and diode stack (DS1) with a screw and make sure there is no
slack. They can be damage if not properly tighten.
(Recommended tightening torque: power transistor
(IC10)1.2±0.1 and active filter (IC2)0.98±0.1, diode stack(DS1) 0.5±0.1 Unit N·m
-1
OFF
-1
ON
-2
OFF
-2
ON
-3
OFF
-3
OFF
JSW10
-4
OFF
JSW11
-4
OFF
Parts arrangement view
Fig. 1 Position of fastontab and terminal
Table. 1 Switch setting
T24
(YELLOW)
CNI4
T27
(BLUE)
T25
(YELLOW)
T26
(RED)
T28 (RED)
CNG2
T22
(WHITE)
T21
(RED)
Voltage measurement point
(T26 (red), T27 (blue))
T30 (BLUE)
T29(WHITE)
Parts No.
JSW11
JSW10
CNI2
CNO1
SCREW OF POWER TRANSISTOR
(IC10)
SCREW OF DIODE STACK
(DS1)
SCREW OF ACTIVE FILTWER
(IC2)
after elapsing 3 minutes
from power OFF
Connectors are
not half inserted
1)
Model FDC100VN, 125VN, 140VN
a) Replace the PCB
after elapsing 3 minutes from power OFF
.
(
Be sure to measure voltage (DC)
on both capacitor terminals located in controller back, and
check that the
voltage is discharged sufficiently
.(Refer to Fig.1))
b) Take off the connection of inverter PCB terminal block connector and remove the screw of power transistor then
remove the PCB. Wipe off the silicon grease neatly on the controller’s radiation heat fins.
c) Refer to table1 for the setting of switch (JSW10,11) of new PCB.
d) Before installing the power transistor on the new PCB,Apply uniformly a bundled of silicon grease first on the
surface of power transistor.Make sure it is applied to prevent damage on power transistor.
e) Tighten the screw of power transistor on inverter PCB and connect the terminal block.Confirm the connection and
don’t use soldering in the connection.Tighten properly the power transistor with a screw and make sure there is no
clearance gap.Power transistor can be damage if not properly tighten.(Recommended power transistor tightening
torque:0.98~1.47N∙m)
TB1
TB11
Parts No.
Parts arrangement view
Fig.1 Position of capacitor
TB2
TB10
TB5
TB6
Connector
CNI2
CNI4
TB7
TB8
TB9
Voltage measurement parts
JSW10
Switch
JSW11
CNACT1
Terminal block
Terminal block
PCA565A151-1
-1
OFF
-1
ON
-2
OFF
-2
OFF
-3
OFF
-3
OFF
JSW10
-4
OFF
JSW11
-4
ON
Table. 1 Switch setting
PCA012D025D
F
Summary of Contents for SRK100VNPZJX
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Page 341: ... 340 12 PAC T 174 4GRNCEG VJG 2 Part number Power PCB Part number ...
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