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38EZA, 38ETA, 38ESA

12, 13, 14 SEER Split-System

Air Conditioner with Puron®

Installation and Start-Up Instructions

NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.

Puron® systems operate at higher pressures than standard
R-22 systems. Do not use R-22 service equipment or com-
ponents on Puron® equipment.

INSTALLATION RECOMMENDATIONS

NOTE:

In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where unit

operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate for

unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal opening

with RTV or other pliable silicon-based caulk. (See Fig. 2.)

6. Avoid direct tubing contact with water pipes, duct work, floor

joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with a

rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 2.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover and/or in the Check Charge section of this
instruction.

IMPORTANT:

Maximum liquid-line size is 3/8-in. O.D. for all

residential applications including long line.

IMPORTANT:

Always install the factory-supplied liquid-line fil-

ter drier. If replacing the filter drier, refer to Product Data Digest
for appropriate part number. Obtain replacement filter driers from
your distributor or branch.

Fig. 1—Models 38EZA, 38ETA, 38ESA

A99327

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

3a 2a

PC 101

Catalog No. 533-80066

Printed in U.S.A.

Form 38ESA-3SI

Pg 1

9-02

Replaces: 38ESA-2SI

Summary of Contents for 38ESA

Page 1: ...erate at higher pressures than standard R 22 systems Do not use R 22 service equipment or com ponents on Puron equipment INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows patios decks etc where unit operation sound may disturb customer 2 Ensure that vapor and liquid tube...

Page 2: ...must be maintained Maintain a distance of 24 in between units Position so water snow or ice from roof or eaves cannot fall directly on unit Step 4 Operating Ambients The minimum outdoor operating ambient in cooling mode is 55 F and the maximum outdoor operating ambient in cooling mode is 125 F Step 5 Check Indoor AccuRater Piston and Install Piston Ring 38EZA Standard If unit is to be installed wi...

Page 3: ...revent damage to tubing 5 Using wire cutters cut equalizer tube off flush with vapor tube inside cabinet 6 Remove bulb from vapor tube inside cabinet 7 Braze equalizer stub tube closed Use protective barrier as necessary to prevent damage to drain pan IMPORTANT Route the equalizer tube of Puron TXV through suction line connection opening in fitting panel prior to replacing fitting panel around tub...

Page 4: ...ubing and indoor coil are now ready for leak testing This check should include all field and factory joints EVACUATE REFRIGERANT TUBING AND INDOOR COIL Never use the system compressor as a vacuum pump Refrigerant tubes and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns The alternate triple evacuation method may be used if the procedure outlined below is fol...

Page 5: ...be Diameter Connection Diameter Tube Diameter Connection Diameter Tube Diameter 018 024 3 8 3 8 5 8 5 8 5 8 3 4 030 036 3 8 3 8 3 4 3 4 3 4 7 8 042 048 3 8 3 8 7 8 7 8 7 8 1 1 8 060 3 8 3 8 7 8 1 1 8 7 8 1 1 8 NOTES 1 Tube diameters are for lengths up to 50 ft For tubing lengths greater than 50 ft horizontal or greater than 20 ft vertical differential consult the Application Guideline and Service ...

Page 6: ...l Electrical Accessories Refer to the individual instructions packaged with kits or acces sories when installing Step 11 Start Up To prevent compressor damage or personal injury observe the following Do not overcharge system with refrigerant Do not operate unit in a vacuum or at negative pressure Do not vent refrigerant to atmosphere Recover during system repair or final unit disposal Do not disab...

Page 7: ...y relay circuit the indoor blower runs an additional 90 sec to increase system efficiency Step 12 Check Charge UNIT CHARGE Factory charge and charging method are shown on unit informa tion plate Charge Puron units using a commercial type metering device in manifold hose Charge refrigerant into suction line NOTE If superheat or subcooling charging conditions are not favorable charge must be weighed...

Page 8: ...on note superheat 7 Refer to Table 6 Find superheat temperature located in item 6 and suction pressure At this intersection note suction line temperature 8 If a unit has a higher suction line temperature than charted temperature add refrigerant until charted temperature is reached 9 If unit has a lower suction line temperature than charted temperature reclaim refrigerant until charted temperature ...

Page 9: ...3 55 57 59 10 45 47 49 51 53 55 57 59 61 12 47 49 51 53 55 57 59 61 63 14 49 51 53 55 57 59 61 63 65 16 51 53 55 57 59 61 63 65 67 18 53 55 57 59 61 63 65 67 69 20 55 57 59 61 63 65 67 69 71 22 57 59 61 63 65 67 69 71 73 24 59 61 63 65 67 69 71 73 75 26 61 63 65 67 69 71 73 75 77 28 63 65 67 69 71 73 75 77 79 30 65 67 69 71 73 75 77 79 81 32 67 69 71 73 75 77 79 81 83 34 69 71 73 75 77 79 81 83 85...

Page 10: ...CONDITIONER C INDOOR FAN HEAT STAGE 1 COOL STAGE 1 C SEE NOTE 2 G A97367 24 VAC HOT 24 VAC COM R C G W W1 Y Y2 R C C CARRIER NON PROGRAMMABLE THERMOSTAT MODEL AC FA FB FC FD FF FX FAN COIL AIR CONDITIONER SEE NOTE 2 G W2 HEAT STAGE 1 COOL STAGE 1 INDOOR FAN A97594 24 VAC HOT R G W W1 Y Y2 O W2 R W2 C B S1 S2 CARRIER PROGRAMMABLE THERMOSTAT MODEL AC FA FB FC FD FF FX FAN COIL AIR CONDITIONER G Y1 W...

Page 11: ...AN COIL AIR CONDITIONER G Y1 W2 L INDOOR FAN HEAT STAGE 1 COOL STAGE 1 NOT USED 24 VAC COM NOT USED NOT USED NOT USED OPTIONAL OUTDOOR SENSOR CONNECTION C Y1 O C SEE NOTE 2 J2 JUMPER J1 JUMPER A97597 WIRING DIAGRAM NOTES 1 CARRIER THERMOSTAT WIRING DIAGRAMS ARE ONLY ACCURATE FOR MODEL NUMBERS TSTAT _______ 2 WIRING MUST CONFORM TO NEC OR LOCAL CODES 3 SOME UNITS ARE EQUIPPED WITH PRESSURE SWITCH E...

Page 12: ...riers with rated working pressures less than 600 psig Do not install a suction line filter drier in liquid line POE oils absorb moisture rapidly Do not expose oil to atmosphere Poe oils may cause damage to certain plastics and roofing materials Wrap all filter driers and service valves with wet cloth when brazing A factory approved liquid line filter drier is required on every unit Do not use an R...

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