PLANNED MAINTENANCE
2-13
2.
Set the key switch to “OFF” and remove the key.
3.
Grease bearing fittings at both ends of each tilt
cylinder and on each side of the forklift until fresh
grease is squeezed from the bearings. See
Figure 2-16.
4. The rod end is maintenance free and does not have
a grease fitting
5. Wipe off excess grease.
Figure 2-16: Grease Zerk Locations
Lubricate Front Steer Wheel Bearings
1.
Position the forklift on a flat surface, set the parking
brake and block the wheels not being serviced to
prevent movement.
2.
Raise the mast about five feet (1.5m) to expose the
inner wheel frame area and the wheel bearing
grease fittings.
3.
Block the mast.
DANGER
4.
Set the key switch to “OFF” and remove the key.
5.
Make sure the other wheels are securely blocked so
that the forklift cannot move.
6.
Remove the wheel hub cap - pry off using flat blade
screwdriver. See
7.
Clean out all excess grease from the spindle/wheel
hub area.
8.
Using a grease gun, lubricate the steer axle fitting,
located on the inside of the front axle weldment plate
until fresh grease is seen.
9. Wipe off excess grease and replace the hub cap
using a rubber mallet.
NOTE
Make sure the breather hole is clear of grease and dirt,
otherwise the hub cap could fall off.
Figure 2-17: Front Steer Wheel Bearings
Grease/Inspect Bearings, Race & Inner Seal
If inspection of the bearing cones, cups (race), and inner
seal is deemed necessary, proceed as follows: See
Figure 2-18.
1.
Bend back the tangs of the cotter pin and remove the
pin from the wheel spindle
.
2.
Remove the spindle nut and bearing washer, then
carefully pull out on the wheel to loosen the bearing.
3.
As the wheel is removed, remove the outer wheel
bearing cone, which pops free as the wheel is pulled
away.
4.
Be careful not to damage the inner seal as the wheel
is removed.
5.
If the inner seal is damaged, use a screwdriver to pry
the seal from the wheel. Note how the seal is
installed.
6.
Remove the inner bearing cone.
• Getting under a forklift when it is lifted or
jacked is dangerous and could cause serious
injury or death. NEVER go under a forklift that
is supported only by a jack.
• Make sure all lifting devices and supports,
such as a jack or support stand, blocks of
wood, are capable of handling the weight of
the load.
Summary of Contents for Bendi B40i4
Page 2: ......
Page 26: ...1 20 F 581 R1 INTRODUCTION SAFETY AND INSPECTION...
Page 100: ...3 52 F 581 R1 TROUBLESHOOTING AND CORRECTIVE MAINTENANCE...
Page 120: ...4 20 F 581 R1 CALIBRATION AND PROGRAMMING...
Page 129: ...ENGINE WITH FUEL SYSTEM 5 9 Figure 5 10 Fuel System Troubleshooting...
Page 133: ...ENGINE WITH FUEL SYSTEM 5 13...
Page 134: ...5 14 F 581 R1 ENGINE WITH FUEL SYSTEM...
Page 140: ...6 2 F 581 R1 GM ENGINE SUPPLIER PROVIDED DOCUMENTATION...