TROUBLESHOOTING AND CORRECTIVE MAINTENANCE
3-3
Mast does not lift load.
NOTE
All mast warranty is managed by
LIft-Tek. Please call 1-888-lifttek.
Attempting to lift a load in
excess of
the truck’s capacity.
Low hydraulic oil.
Faulty hydraulic control valve.
Faulty pump.
Hydraulic cylinders leaking or
binding.
Mechanical damage of the mast.
Insufficient system pressure.
• NEVER attempt to lift a load
heavier than the specified rating of
the truck.
• Also see “Traveling and Load
Handling,” in the Bendi IC
Operator's Manual F-500 for
additional information.
• See “Understanding Stability,” in
the Bendi IC Operator's Manual
F-500.
• Low levels can cause the pump to
“cavitate” and not permit full lift of
the mast. See “Check Lift
Operation,” in Chapter 2- Planned
Maintenance, page 2-8.
• Check reservoir oil level.
Replenish as needed. See “Check
Hydraulic Oil Level,” in the Bendi IC
Planned Maintenance, page 2-4.
• Bent or damaged spool, worn
internal seals - repair or replace as
needed.
• The hydraulic pump sections may
be damaged - replace the pump.
• Determine which cylinder is
leaking or binding - rebuild or
replace.
• Seal kits are available for most
cylinders - see Mast Parts List
F-387 or F-389.
• Check mast for damage and signs
of misadjustment. See “Check Lift
Operation,” in Chapter 2- Planned
Maintenance, page 2-8.
• Check hydraulic pressure of
system relief valves. For an
overview of the system, see
“Hydraulic System,” in the Bendi IC
Operator's Manual F-500.
• Try re-adjusting the pressure relief
valves. Maximum system pressure
must not exceed 2,800 psi.
• See “To Check and/or Adjust
Pressure,” on
page 3-38.
• Check valves for seal leaks,
sticking or misadjustment.
Continued On Next Page...
Problem
Cause
Suggested Repair
Summary of Contents for Bendi B40i4
Page 2: ......
Page 26: ...1 20 F 581 R1 INTRODUCTION SAFETY AND INSPECTION...
Page 100: ...3 52 F 581 R1 TROUBLESHOOTING AND CORRECTIVE MAINTENANCE...
Page 120: ...4 20 F 581 R1 CALIBRATION AND PROGRAMMING...
Page 129: ...ENGINE WITH FUEL SYSTEM 5 9 Figure 5 10 Fuel System Troubleshooting...
Page 133: ...ENGINE WITH FUEL SYSTEM 5 13...
Page 134: ...5 14 F 581 R1 ENGINE WITH FUEL SYSTEM...
Page 140: ...6 2 F 581 R1 GM ENGINE SUPPLIER PROVIDED DOCUMENTATION...