Landoll Bendi B40i4, Maintenance Manual

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1-2 F-581-R1
INTRODUCTION, SAFETY AND INSPECTION
General Maintenance Instructions

CAUTION
IMPORTANT
Maintenance and inspection shall be performed in
conformance with the following practices:
1. A scheduled planned maintenance, lubrication, and
inspection system should be followed. A daily check
before each shift is an OSHA requirement.
2. Only qualified and authorized personnel shall be
permitted to inspect, maintain and service the forklift.
3. Before leaving the forklift for maintenance:
• Stop the forklift and turn the ignition switch “OFF”.
• Completely lower the mast. Place directional controls
in neutral.
• Apply the parking brake.
• Remove the key.
• Block the wheels, especially if the forklift is on an
incline.
4. Before working on the forklift:
• Raise the drive wheels off the floor.
• Use chocks or other positive positioning devices.
• Block load engaging means, inner masts or chassis,
before working under them.
• Performance operation checks of forklift and
attachments shall be conducted in a well ventilated,
authorized and safe clearance area.
5. Before starting to operate the forklift:
• Be in operating position.
• Place directional control in neutral.
• Check functions of lift systems, directional control,
speed control, steering, warning devices, brakes and
any attachments if applicable.
6. To manage fire hazards have fire retardant
equipment present. DO NOT use an open flame to
check fluid levels, electrolyte or oil leakage.
7. DO NOT use open pans of fuel or flammable
cleaning fluids to cleaning parts.
8. Keep shop well ventilated, clean and dry.
9. Brakes, steering mechanisms, control mechanisms,
lift overload devices, guards, and safety devices shall
be inspected regularly and maintained in safe
operating condition.
10. Capacity, operation and maintenance instruction
plates or decals shall be maintained in legible
condition. See Figure 1-1.
11. All parts of lift mechanisms shall be inspected and
maintained in safe operating condition.
12. All hydraulic systems shall be regularly inspected
and maintained in conformance with good practice.
Cylinders, valves and other similar parts shall be
checked to assure that “drift” has not developed to an
extent that it would create a hazard.
13. Batteries, motors, controllers, limit switches,
protective devices, electrical conductors and
connections shall be maintained in conformance with
good practice. Special attention shall be paid to the
condition of electrical insulation.
14. Forklifts shall be kept in a clean condition to minimize
fire hazards and facilitate detection of loose or
defective parts.
15. Modifications and additions which affect capacity and
safe forklift operation shall not be performed by the
customer or user without manufacturers prior written
approval. Capacity, operation and maintenance
plates or decals shall not be changed accordingly.
16. Care must be taken to assure that all replacement
parts are interchangeable with the original parts and
are of equal quality parts, that were originally
installed on the forklift at the factory. Landoll
Replacement Parts Manual is part number F-579.
17. Be sure that any optional equipment added to the
forklift is positioned so that it does not block the
vision of the operator or interfere with safe and
efficient operation of the forklift.
• Steel toe shoes and eye protection are
required when maintaining or repairing a lift
forklift.
• Ear protection may also be required if the
repair facilities are excessively noisy, per
OSHA standards.
• Keep feet, hands and all other body parts
away from all mast areas and pinch points.
• Power industrial trucks may become
hazardous if scheduled maintenance is
neglected. Therefore adequate maintenance
facilities, as well as trained personnel and
procedures, should be provided.