TROUBLESHOOTING AND CORRECTIVE MAINTENANCE
3-45
22. Coat the piston seal contact surface in the brake
housing with anti-oxidizing grease - Mobil XHP222 or
equivalent.
23. Install a new O-ring, item 106, on the piston, item
107. See Figure 3-52.
NOTE
The ring should be tight on the piston and not twisted.
24. Install the brake piston, item 107, in the brake body,
item 101. See Figure 3-53.
NOTE
Be careful when passing the seal over the snap ring
groove.
25. Install the spring washer, item 108, on the brake
piston, item 107. See Figure 3-54.
26. Using a press or an extractor, apply 15740 lbs
(70000N) of compressive force to install the snap
ring. See Figure 3-55.
Figure 3-52: Install New O-Ring
V
Figure 3-53: Install Brake Piston
Figure 3-54: Install Spring Washer
Figure 3-55: Apply 15,740 lbs to Snap Ring
27. Supply the pressure to the brake and measure the
brake piston stroke using a dial gauge.
See Figure 3-56.
28. Calculate the shimming, item 105, value(measured
travel) in order to control the stroke of .034” (.87mm).
See Figure 3-50.
29. Reapply the compressive force to remove the snap
ring, item 109.
30. Remove the spring washer. See Figure 3-57.
31. Remove the brake piston. See Figure 3-58.
106
Brake piston O-ring
107
Brake piston
108
Spring washer
109
Snap ring
115
Tourque reduction shim
141
Brake cover
142
Plug
143
O-ring
Table 3-1: Component Descriptions
Rep. Item
Description
Summary of Contents for Bendi B40i4
Page 2: ......
Page 26: ...1 20 F 581 R1 INTRODUCTION SAFETY AND INSPECTION...
Page 100: ...3 52 F 581 R1 TROUBLESHOOTING AND CORRECTIVE MAINTENANCE...
Page 120: ...4 20 F 581 R1 CALIBRATION AND PROGRAMMING...
Page 129: ...ENGINE WITH FUEL SYSTEM 5 9 Figure 5 10 Fuel System Troubleshooting...
Page 133: ...ENGINE WITH FUEL SYSTEM 5 13...
Page 134: ...5 14 F 581 R1 ENGINE WITH FUEL SYSTEM...
Page 140: ...6 2 F 581 R1 GM ENGINE SUPPLIER PROVIDED DOCUMENTATION...