Landoll Bendi B40i4, Maintenance Manual

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INTRODUCTION, SAFETY AND INSPECTION
1-3
For your Safety
NOTICE
IMPORTANT
Anytime you are doing maintenance or repair on the
Landoll B40i4 AC forklift, unless the forklift must be on for
investigative testing, remove the key from the key switch
console. Remove the main power fuse or connector and
install a commercially available Lock Out/Tag Out device
at the battery connectors, because it’s possible to have a
duplicate key, remove the main power fuse and install a
commercially available Lock Out/Tag Out device on the
battery connectors. Also, install a lockout warning
reminder on the steering wheel warning that the forklift is
not available for use.
Battery Safety Rules:

CAUTION
Hydraulic System

WARNING
IMPORTANT
When maintenance is to be performed on the
hydraulic system, make sure the system hydraulic
pressure is relieved by:
• Moving the forklift to a level area.
• Have no load on the forks.
• Completely lower the mast, or if the mast is the
object of repair, have blocks under the mast.
• Relieve all system pressure by moving the
hydraulic levers in each direction several times.
Towing the Forklift
NOTE
The Bendi B40i4 forklift should be towed in the reverse
direction. It is important to obey the following instructions:
1. With ignition off and stop pedal released, locate the
brake release pump/valve assembly under the Left
Engine Access Door Panel - notice the red manual
control knob. See Figure 1-2. Close the manual
valve by pulling up on the handle, rotate the handle
90° and allow the cross pin to fall into place.
2. Push and release the manual hand pump 5 to 7
times to build pressure that releases the park brake.
3. The Bendi B40i4 may now be towed a maximum of
200 yards, at a maximum speed of 2 MPH.
4. To reset park brakes, open manual valve by pulling
up on the handle and rotate 90°, then locking the
cross pin into the up (open) position.
In the interest of operator safety and in compliance
with OSHA regulations, guidelines have been
developed for performing service and maintenance
on the forklift. Before performing service and
maintenance on the forklift, review the following
sections in this manual for additional procedures to
be followed.
• DO NOT bring any type of flame or spark near
the battery.
• DO NOT place any electrically conductive tool
on the battery that could cause a spark. Gas
formed while the battery is charging is highly
explosive. This gas remains in the cells long
after charging is complete.
• Keep the battery clean. Foreign matter in the
electrolyte will result in poor battery
performance.
• HIGH PRESSURE FLUIDS ARE DANGEROUS!
• High pressure hydraulic oil can puncture the
skin and cause severe injury!
• Relieve all pressure from the hydraulic
system before attempting to work on it.
• Make sure all hydraulic lines are tight before
starting the system. Leaks in the hydraulic
system can pierce the skin and cause severe
injury. Any fluid injected into the skin under
high pressure should be considered a
medical emergency despite normal
appearance of the skin. Medical attention by a
doctor should be administered immediately.