Xtreme XR1255 Operation And Safety Manual Download Page 1

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Operation and

Safety Manual

PN 24907-000-0

Perkins 1204 Tier 4 Interim

Summary of Contents for XR1255

Page 1: ...Operation and Safety Manual PN 24907 000 02 Perkins 1204 Tier 4 Interim ...

Page 2: ...platform manufacturer which has manufacturing facilities in the US UK New Zealand as well as a global sales distribution network Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing 1415 W Bonanza Road Las Vegas NV 89106 USA Contact Us T 1 800 497 1704 T 1 702 636 2969 F 1 702 636 4943 E info xmfg com PN 24907 000 02 REV 01 Dec 2017 AUTHOR OVY LUNGU 2015 XTREME MANUFACTURING AL...

Page 3: ...tents Description Page Operator Seat Controls 33 Weight Suspension Lever 34 Lumbar Support 34 Fore and Aft Adjustment Lever 34 Backrest Angle Adjustment Lever 34 Seat Belt 35 Rear View Mirrors 35 Controls and Indicators 36 Travel Select Lever 36 Gear Select Switch 36 Parking Brake Switch 37 Load Capacity Charts 37 Hydraulic Oil Temperature Indicator 37 Low Brake Pressure Indicator 37 Rear Axle Loc...

Page 4: ...Steering Modes 56 Starting Travel 57 Stopping Travel 57 Changing Travel Direction 57 Shut Down Procedure 57 Warning Indicators and Gauges 57 Engine Indicator Chart 58 Refueling 59 Fuel Types 59 Pintle Hook 59 Attachments 59 Attachment Disclaimer 59 Fork Ratings 59 Standard Carriage Operation 60 Fork Positioning Carriage Operation 60 Quick Attach System 61 Load Handling 64 Boom Lift Point 65 Suspen...

Page 5: ...d practice safe use of forklift controls in a safe clear area BEFORE you operate this forklift on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on forklift operation and maintenance Replacement manuals for the XR1255 Reach Forklift can be obtained by contacting our parts department by phone or visiting our website Xtreme ...

Page 6: ... to the safety sign and designate a degree or level of hazard seriousness ThesignalwordsusedinthismanualareDANGER WARNING and CAUTION DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Orange used with the safety alert symbol indicates a potentially hazardous situation which if not avoided cou...

Page 7: ...e If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions And Or Loc...

Page 8: ...s On Or In The Operator Cab Set Parking Brake To ON Engage Parking Brake Warning Forklift Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If Forklift ...

Page 9: ...ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the forklift Under Occupational Safety and Health Administration OSHA rules employers are required to train workers about hazards re...

Page 10: ... work site such as gas and water pipes electrical cables and sewers Underground objects could cause death or serious injury Warning Operate the forklift only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and forklifts in the work area Know the rules ...

Page 11: ...ance Keep the assistant visible and a safe distance from the forklift to prevent death or serious injury Become familiar with all safety and hazard labels regulations and procedures Make sure all proper safety and hazard labels are attached to the forklift and remain legible A brief description of controls indicators and instruments is provided as a convenience for the operator These descriptions ...

Page 12: ...ts over 50 000 Volts from active power lines and other power sources Work site operating directives and or local or state codes might require a greater distance Know the maximum height and reach of this forklift Warning Use of the frame sway control with the boom raised above horizontal could cause tip over resulting in death or injury Always use the frame sway control to level the forklift BEFORE...

Page 13: ...y Unstable forklifts can tip over resulting in death serious injury or property damage Keep the forklift stable by following these and other appropriate guidelines Adjust speed for terrain and conditions Avoid obstacles by driving around them rather than over them when possible Start stop travel steer and brake smoothly Load unload and turn the forklift on level ground when possible Slow down for ...

Page 14: ...d loads Use caution when handling loose material that can fall into the cab Remove overhanging load materials when possible and watch for sliding material DO NOT reach a load over posts or other objects that can enter the cab if tipped Avoid sudden stops starts or turns Avoid carrying a swinging load If necessary secure the load by attaching it to the forklift tie downs and or have another person ...

Page 15: ...uired Forklift Maintenance Warning Follow the manufacturer s instructions for proper maintenance to make sure the forklift continues to meet manufacturer s specifications Failure to properly maintain the forklift can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning any serv...

Page 16: ...xternal contact Flush with water Eyes Flush with water including under the eyelids for at least 15 minutes and get medical attention immedi ately Flushing must begin immediately to avoid per manent eye tissue damage Internal contact Drink large quantities of water or milk to dilute stomach contents Do not induce vomiting Get medical attention immediately Warning Warning Wear eye protection when st...

Page 17: ...nuts 5 Crawl out from under the forklift and clear the area of any unnecessary personnel 6 Carefully remove the blocking from each of the four 4 tires and tow the vehicle to a secure location Fig 4 Brake Release Bolts both sides of axle Fig 5 Brake Release Bolt Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from forkli...

Page 18: ...de View Right Side View Fig 6 Label Legend Left Side Fig 7 Label Legend Right Side 36 INNER BOOM 46 47 45 35 40 38 41 44 26 10 12 37 34 52 10 51 17 3 9 48 25 36 25 53 35 9 42 38 43 44 26 39 10 12 37 7 4 31 27 34 26 34 8 19 6 30 10 51 53 52 33 ...

Page 19: ...on Manual 19 Labels Front View Cab View Fig 8 Label Legend Front Fig 10 Label Legend Cab Rear View Fig 9 Label Legend Rear 51 53 52 53 10 37 39 25 26 37 10 12 12 32 10 10 3 5 17 16 15 11 21 20 22 28 23 2 1 49 ...

Page 20: ...18041 001 Warning Pinch Point Hazard 26 3 18042 000 Xtreme logo chassis 27 2 18066 001 Caution Crushing Hazard 28 1 18067 100 Frame Sway Handle 29 1 18334 001 Handle Auxiliary Controls 30 1 18069 000 Hydraulic Tank Fluid Level 31 1 18082 001 Warning Injection Hazard 32 2 18083 001 Warning Explosion Hazard 33 1 18086 002 Hydraulic Oil 34 4 18090 001 Warning Tip Over Hazard 35 2 18300 001 Warning Fa...

Page 21: ... 002 2 18004 010 4 18011 001 6 18014 002 Parking Brake OFF ON 18004 010 Hourmeter 702 636 2969 800 497 1704 Boom Rear Front Hazard Turn Wiper Wash On Off Front Rear Wheels Must Be Centered Before Engaging Rear Axle Centered Steering Declutch On Off Outriggers Left Up Right Down On Off Crab 2W 4W Lights H ydra ulic O il Tem pera tu re Low B ra ke Pre ssure Rear A xle Locked G lo w Plu gs W ait to S...

Page 22: ...Operation Manual 22 Labels 7 18015 001 8 18016 001 11 18018 002 12 18019 001 9 18017 001 10 18018 001 ...

Page 23: ...Operation Manual 23 Labels 13 18020 001 14 18021 001 17 18025 001 18 18026 001 15 18022 001 16 18023 001 ...

Page 24: ...Operation Manual 24 Labels 19 18027 001 20 18031 001 23 18347 000 24 18039 000 21 18032 001 WARNING 22 18033 100 ...

Page 25: ...Operation Manual 25 FULL 18069 000 18334 001 Labels 25 18041 001 26 18042 000 29 18334 001 30 18069 000 27 18066 001 28 18067 100 ...

Page 26: ...Operation Manual 26 Labels 31 18082 001 32 18083 001 34 18090 001 35 18300 001 36 18312 000 33 18086 002 ...

Page 27: ...Operation Manual 27 Labels 37 18315 000 38 18043 000 39 18044 000 40 18046 000 41 18047 000 42 18048 000 ...

Page 28: ...Operation Manual 28 Labels A D 18056 000 B C E 18057 000 F 43 18049 000 44 18372 000 45 18056 000 46 18057 000 G 18058 000 H 47 18058 000 48 18311 002 ...

Page 29: ... CAPACITY FORK 12 000 LBS PAIR 35 50 65 25 68 35 30 25 20 15 10 5 40 45 50 0 55 35 30 25 20 15 10 5 0 40 60 45 0 55 60 20 15 10 30 40 45 5 5 H G F E D B C A H F B E D C A G 6 8 00 LB S 5 0 00 LB S 4 0 00 LB S 8 5 00 LB S 10 00 0 LB S 3 0 00 LB S 12 00 0 LB S 2 0 FT LOAD CENTER 2 0 FT LOAD CENTER BO O M A N G LE 54 17250 000 55 17251 000 XR1255 LOAD CHART OUTRIGGERS UP STANDARD CARRIAGE P N 17250 0...

Page 30: ... down electrical panel 12 Volt accessory power outlet Brake oil pressure parking brake axle lock rear wheel alignment declutch indicator transmission range tilt interlock engine warning lights Electric horn and backup alarm Declutch switch Rear view mirror Adjustable seat with seat belt Deluxe suspension seat Boom angle and frame level indicator 3600 visibility Boom angle and frame level indicator...

Page 31: ... 193kg Power Train Engine Perkins 122 hp Fuel Capacity 272 5L Transmission 4 Speed Brakes Inboard Wet Disc Parking Brake SAHR Tires Tires Standard Eq Foam Filled 15 5 x 25 E3 Hydraulics LitersPer Minute 185 4 PSI 241 3 bar Hydraulic Oil Capacity 219 5L Dimensions Length to fork face 7 62m Width 2 59m Height 2 46m Wheel Base 3 58m Ground Clearance 419mm Turning Radius 4 26m Standard Equipment Heavy...

Page 32: ...ndicator LED goes off and then turn the key to the START position to crank the en gine After the engine starts release the key Ignition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Igni...

Page 33: ... Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the forklift in the corresponding direction Figure 15 Steering Wheel Horn Button Press the horn button to sound the horn Figure 16 Horn Button Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension lumbar support fore and aft and backrest angle Figure 17 Operator Seat Operator Seat ...

Page 34: ...mounting hardware before operating the forklift If the seat belt or mounting hardware is defective it may not properly restrain the operator which could result in Fore and Aft Adjustment Lever Pull the fore and aft adjustment lever outward from the seat to release the seat lock Slide the seat forward or backward to a comfortable location and release the lever to lock the seat in the desired positi...

Page 35: ...ry Before starting the engine adjust the seat for position and comfort refer to the Operator Seat section of this manual and then adjust the seat belt as follows 1 Grasp the free end of the seat belt located on the left side of the seat and make sure the belt webbing is not twisted or entangled in any portion of the seat assembly 2 Pull the retractable seat belt across your lap Position the seat b...

Page 36: ...avel select lever must be in the NEUTRAL position to start the forklift NOTE The back up alarm automatically sounds when the travel select lever is in the REVERSE position Parking Brake Switch The Parking Brake switch A has two 2 positions ON and OFF Figure 27 Parking Brake A Parking Brake Switch Guard B Parking Brake Indicator Set Parking Brake switch A to ON DOWN to engage the parking brake and ...

Page 37: ...uminated do not release parking brake or engage transmission until light is out If the light does not go out stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift BEFORE placing it into service again Rear Axle Lock Indicator The Rear Axle Lock Indicator illuminates when the forklift is in the axle...

Page 38: ...Tier 4 Interim Digital Display Optional The forklifts equipped with the Perkins 1204 Tier 4i engines may have an optional digital control display Figure 32 mounted on top of the dashboard in the operator cabin This Digital Display is used to control the regeneration process mandated by tier 4 interim emissions regulations While operating the forklift refer to the instructions chart part number 174...

Page 39: ... the cursor press ing Enter selects that item and displays the correspond ing screen Main Menu Options The Main Menu options are displayed whenever you touch the MENU key The Arrow Keys Left and right allow you to scroll through items The ENTER key selects the highlighted option If you want to go to a different display touch Enter The alternate view is displayed The Display at Power Up When power ...

Page 40: ...er to the right of the parameter indi cates in which quadrant it displays 9 Use the Arrow Keys to highlight the new parameter to be placed in the selected quadrant Touch Enter 10 Press Menu to return to the SETUP 4 UP CUSTOM SETUP screen 11 The parameter in the selected quadrant has changed to the parameter selected in the previous screen 12 Repeat the parameter selection process until you fill al...

Page 41: ...gate to Stored Codes press ENTER Contrast Adjustment 1 Press Menu button 2 Navigate to Adjust Contrast and press Enter 3 Use to lower contrast on display screen 4 Use to enhance contrast on display screen 5 Press Menu button twice to return to the Main screen Activate Elevated Idle 1 Press MENU button 2 Navigate to UTILITIES and press ENTER 3 Navigate to ENGINE SPEED CONTROL and press ENTER 4 Use ...

Page 42: ...ge indicates the amount of charge in Volts Normal system voltage is between 11 and 15 Volts If the voltage gauge shows abnormal readings stop the forklift Hour meter The Hour meter indicates and records engine operating hours and has a total readout of 9 999 9 hours Use the hour meter to establish a forklift maintenance schedule Figure 34 Hour meter follow proper shut down procedures tag the forkl...

Page 43: ...ar Axle Centering Indicator illuminates when the rear wheels are aligned perpendicular to the rear axle The rear wheels must be aligned perpendicular to axle in order to change the Steering Select switch If the rear axle centering indicator does not illuminate stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic service or rep...

Page 44: ...raise lower extend retract the boom tilt the carriage or attachment and control auxiliary functions when equipped with a carriage or attachment with additional functions NOTE The boom control handle is a variable speed control Function speed is proportional to handle movement The more the handle is moved in the appropriate direction the faster the corresponding function will occur NOTE Increasing ...

Page 45: ...tchisrolled in the appropriate direction the faster the corresponding function will occur 1 2 Attachment Tilt Switch Function Purpose Attachment tilt down Roll switch upward Attachment tilt up Roll switch downward NOTE The attachment carriage will retain any set angle throughout boom raising lowering retracting or extending operations Frame Sway Control Handle The Frame Sway Control Handle install...

Page 46: ...t Control The Auxiliary Attachment Control lever controls the functions of approved optional attachments that can be mounted to the forklift and require hydraulic supply for operation Figure 50 Auxiliary Attachment Control Lever Windshield Washer and Wiper Switch Figure 49 Frame Sway Control Handle The frame sway feature becomes locked and will not operate when the boom is raised 40 or more Pressi...

Page 47: ...e frame level indicator allows the operator to view if the forklift has been positioned in a level condition Figure 54 Frame Level Indicator Boom Angle Indicator The boom angle indicator is located on the left side of the boom and is visible from the operator s seat Use the boom angle indicator to determine the boom angle when referring to load capacity charts Refer to the LOAD CAPACITY CHARTS sec...

Page 48: ...the seat belt or mounting hardware is defective it may not properly restrain the operator resulting in death or serious injury DO NOT operate the forklift until the seat belt or mount ing hardware is replaced if worn or damaged The seat belt MUST be worn while operating the forklift Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform the pre op...

Page 49: ...arm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a fork lift with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the forklift when travel...

Page 50: ... carriage fork pins are straight and in place to prevent forks from changing position or coming off the carriage Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check electrical connections on rear sway cylinder Bent flanges or any...

Page 51: ...Operate the boom control handle left and right to retract and extend boom Operate the attachment tilt thumb stick up and down to tilt the attachment Operate the sway control handle left and right to frame sway left or right Operate the auxiliary attachment control if an auxiliary attachment is being used Turn work lights on and off Press the horn button to sound the horn Place the travel select le...

Page 52: ...Check Hydraulic Oil Sight Gauge Operator Maintenance Figure 58 Check Engine Oil Level Add Engine Oil API CJ 4 If Necessary Figure 59 Check Battery Case and Terminals Figure 57 Check Coolant Reservoir Level Add Coolant if Necessary Figure 60 Store Operation Manual in Protective Case ...

Page 53: ...an get caught on pedals levers or other protrudingparts Landingonunevensurfaces could result in death or serious personal injury 1 Master battery disconnect on 2 Use safe mounting dismounting procedures to enter the operator cab 3 Adjust the operator seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the side console ...

Page 54: ... 15 seconds Failure to release the key after the motor has started or continuous cranking can damage the starter motor NOTE The Start position is spring loaded When the key is released the ignition switch will automatically return to the RUN position NOTE If the engine fails to start on the first try wait until the engine and starter come to a complete stop before cranking the engine again 2 To st...

Page 55: ...ld result in death serious injury or property damage To avoid injury or death when jump starting with an other forklift make sure the two 2 forklifts are not touching DO NOT allow jump start cable ends to contact each other Connect charged battery positive to stalled battery positive Connect charged battery negative to stalled fork lift ground Make the connection to the stalled forklift ground las...

Page 56: ...g Crab Two Wheel 2W and Four Wheel 4W Steering Use the Steering Select switch located on the dash panel to change steering modes Crab steering allows all four 4 wheels to turn in the same direction as the steering wheel allowing the forklift to move sideways Crab steering is useful in a congested work site to line up to a loading location Crab Steering Two wheel 2W steering allows the front wheels...

Page 57: ...can reduce stability and or cause the load to shift or fall which could result in death serious injury or property damage Changing Travel Direction 1 Stop the forklift by applying the service brake pedal 2 Move the travel select lever to FORWARD or REVERSE 3 Release the service brake pedal 4 Slowly press the accelerator pedal to start travel Shut Down Procedure 1 Park forklift on level ground if p...

Page 58: ...orklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift BEFORE placing it into service again Figure 66 Rear Axle Lock Indicator Warning Stop L ampState Descrip on E ngine State ON ON Lamp Check Lamps come on for 5 seconds Igni on on engine off No Faults Normal opera on E ngine opera ngwithnofaults ON Ac ve Diagnos c Minor fault present Engine is opera ngnormal...

Page 59: ...ure or fitness for use with this forklift of any third party attachment This forklift is not intended to be used and should not be used with an attachment that would alter the center of gravity or stability of this forklift Xtreme Manufacturing assumes no liability for any third party attachment that would alter the center of gravity or stability Fork Ratings Warning DO NOT exceed forklift capacit...

Page 60: ...ever is moved right or left it activates hydraulic pressure through the quick attach couplers to move the carriage Figure 69 Fork Ratings A Maximum Load Capacity Rating B 24 inch Load Center Because forks are always used in multiples the total rating of any combination of forks will be the sum of their rated capacity Other than block forks all forks should be used in matched pairs Block forks shou...

Page 61: ...the forklift until you have positive indicationthatthecarriageattachmentisfullyengaged Attachment Connection A B Figure 73 Drive Forklift Forward to Align Pivot Pins A with Attachment Hooks B 1 Position the forklift directly behind the attachment NOTE Allow enough distance to extend the boom approxi mately 18 to 20 inches 2 Tilt the quick attach adapter forward 4 Raise the boom until pivot pins A ...

Page 62: ...imum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 900 psi which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury Warning Figure 78 Quick Attach Lock Lever and Quick Attach Pin Figure 75 Tilt Attachment To Al...

Page 63: ...aft This provides adequate sup port for the carriage to stand alone 1 Bring the forklift to a complete stop 2 Move the travel select lever to NEUTRAL N 3 Set the parking brake switch to ON engaged 4 Extend the boom approximately 18 to 20 inches 5 With attachment 10 to 12 inches off of the ground tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments wi...

Page 64: ...rom the quick attach link Load Handling Death or serious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus Never operate the forklift in an area where active overhead power lines overhead or underground cables or other power sources exist Contacttheappropriatepowerorutilitycompanytode energize power lines or take other suitable pr...

Page 65: ... the suspended loads section of this manual when handling suspended loads for specific warnings and instructions unique to this type of operation Boom Lift Point Warning DO NOT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could cause forklift tip over loss of load or structural damage which could result in death serious injury or p...

Page 66: ...oad 1 Carry the load as low as possible while maintaining good ground clearance and visibility 2 Back away slowly 3 To travel with a load use first gear 1 for highest torque and pulling power NEVER travel in higher gears when carrying a load Place A Load 1 Before placing the load refer to the appropriate load capacity chart to determine safe boom extension range 2 Set the Parking Brake switch to O...

Page 67: ...ted on the machine load chart Preparation and Set Up 1 DO NOT alter or modify the work platform in any manner that is detrimental to its safe use 2 Make sure that the work platform is securely attached to the quick attach or forks Follow the platform manufacturer s instructions 3 Make sure the platform carriage and forks are secured to prevent them from pivoting from side to side 4 On side tilt or...

Page 68: ... reach or height is prohibited 21 Before elevating personnel the area around and under the work platform should be marked to warn anyone on the ground that overhead work is being done 22 Theplatformshallbeloweredtogroundlevelforpersonnel to enter and exit Personnel shall not climb on any part of the rough terrain forklift in attempting to enter and exit 23 Protection must be provided for the perso...

Page 69: ...ing PICK CARRY INFORMATION MACHINE POSITION BOOM FULLY RETRACTED WITH RATED LOAD NO MORE THAN 300MM ABOVE GROUND TRAVEL SPEED WITH RATED LOAD 0 4M S WALKING SPEED LIFTING STATIONARY RATED LOAD ON FORKS TRAVELLING PICK CARRY RATED LOAD ON FORKS 4º MAX 4º MAX 10º MAX 10º MAX 5º MAX XR1255 LOAD CHART OUTRIGGERS DOWN STANDARD CARRIAGE LOAD HEIGHT METER REACH METER THE CHASSIS MUST REMAIN LEVEL LOAD CH...

Page 70: ...ol Handle The frame sway control handle controls the frame sway right and left functions To lock the frame sway place the travel select lever in NEUTRAL or apply the service or parking brake NOTE Maximum frame sway is 22 overall or 11 each direc tion left and right A frame level indicator is mounted on the inside upper right corner of the operator s cab The frame level indicator allows the operato...

Page 71: ...boom pivot point grease fittings Lubricate front and rear axle cylinder pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace transmission filter and top off fluid as required Maintenance Schedule Every Day or 8 Hours of Operation See Pre Operation Inspection Checklist After First 50 Hours of Operation Change engine oil and filter...

Page 72: ...on Comply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Change wheel end oil Change differential oil Inspect boom chains After Every 1 000 Hours of Operation Check specific gravity of engine coolant Replace transmission fluid and filters Replace hydraulic reservoir air breather Replace hydraulic return line filter ...

Page 73: ...ith tape to restrict any personnel from entering this potentially dangerous area 4 If the load is in a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom 6 Locate needle valve on extend cylinder Loosen nut on valve then loosen valve with hex wrench 7 Fully retract boom w...

Page 74: ...as demonstrated the correct use of all controls Lockout Tagout Procedure Perform the following procedure to lockout and tag out the forklift This procedure requiring a lock and danger tags are to be used whenever the forklift is unsafe for operation or maintenance Removing Forklift From Service 1 Attach DO NOT OPERATE tags to steering wheel and ignition key 2 Open battery access cover 3 Set batter...

Page 75: ...Lockout Tagout Operation Manual 75 Do Not Operate Tags ...

Page 76: ...Distributor SSC to complete and return to Xtreme Manufacturing a Pre delivery Inspection Record Warranty Registration Form before the act of rental loan demonstration of the machine or delivery to an end user In the case of direct sale to end customers the same responsibility lies with the end customer 4 Any end customer SSC distributor or dealer shall not be entitled to the benefits of this warra...

Page 77: ...er means may be refused and returned unless prior approval is agreed with Xtreme 7 At the direction of the Xtreme Manufacturing Warranty department any component part s of Xtreme Manufacturing products to be replaced or repaired under this warranty program must be returned freight prepaid for inspection An RMA Returns material authorization must be requested from Xtreme Manufacturing Warranty depa...

Page 78: ...or replacement When a Distributor SSC Customer perceive a warranty issue to exist the following steps must be adhered to Customer SSC Distributor to place a purchase order for genuine Xtreme Manufacturing replacement parts Xtreme Manufacturing to dispatch parts via the requested method in line with the required response time Confirmation that a qualified technician is available to replace the part...

Page 79: ...nt parts may vary with the type application or type of environment in which the machine may be used such as but not limited to sandblasting applications 5 Routine maintenance routine maintenance items and minor adjustments are not covered by this warranty including but not limited to hydraulic fluid filters and lubrication paint and decals engine tune up brake adjustments etc Xtreme Manufacturing ...

Page 80: ...gh the local Xtreme Manufacturing authorized Distributor SSC Dealer Warranty support should be from the Distributor SSC Dealer from whom the Xtreme Manufacturing product was purchased Where Xtreme Manufacturing equipment is supplied directly from the factory the end customer if unable to contact a Distributor SSC Dealer may contact the Xtreme Manufacturing Warranty Department for further assistanc...

Page 81: ...ain and all other components not listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries supplied on new machines 6 months from warranty registration date Other specifically excluded parts Fuel injectors Brake pads Glow pl...

Page 82: ...8350 EASTGATE ROAD HENDERSON NV 89015 702 636 2969 800 497 1704 www XMFG com PN 24907 000 02 ...

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