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Krone Big Pack 1270 XC, Original Operating Instructions

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Krone Big Pack 1270 XC Original Operating Instructions Download Page 306

23

Malfunction, cause and remedy

23.1

Malfunctions electrics/electronics

306

BiG Pack 1270 XC

Original Operating Instructions 150000748_01_en

Possible cause

Remedy

FMI 4: There is a cable break/short circuit, general error or undervoltage.

The cabling is faulty.

„

Check the cabling for damage, 

refer to page 302

.

One or several sensors/actu-
ators connected to the voltage
group are defective.

„

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram, 

refer to

page 375

.

„

Check the sensor and cabling for damage, 

refer to

page 302

.

The control unit KMC is de-
fective.

„

Replace the control unit KMC.

521101-

High

 Voltage group (UB2) of the KRONE Machine Controller (KMC)

Possible cause

Remedy

FMI 5: There is a cable break, general error or overload.

The cabling is faulty.

„

Check the cabling for damage, 

refer to page 302

.

One or several sensors/actu-
ators connected to the voltage
group are defective.

„

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram, 

refer to

page 375

.

„

Check the sensor and cabling for damage, 

refer to

page 302

.

The control unit KMC is de-
fective.

„

Replace the control unit KMC.

521101-

Low

 Voltage group (UB2) of the KRONE Machine Controller (KMC)

Possible cause

Remedy

FMI 6: There is a short circuit or ground fault.

The cabling is faulty.

„

Check the cabling for damage, 

refer to page 302

.

One or several sensors/actu-
ators connected to the voltage
group are defective.

„

An overview of the position of the sensors, actuators and
control units is provided in the circuit diagram, 

refer to

page 375

.

„

Check the sensor and cabling for damage, 

refer to

page 302

.

The control unit KMC is de-
fective.

„

Replace the control unit KMC.

521102-

High

 Voltage group (UB3) of the KRONE Machine Controller (KMC)

Summary of Contents for Big Pack 1270 XC

Page 1: ...Original Operating Instructions Document no 150000748_01_en Large Square Baler BiG Pack 1270 XC From machine no 976393 ...

Page 2: ...phone switchboard 49 0 59 77 935 0 Telefax switchboard 49 0 59 77 935 339 Telefax spare parts warehouse do mestic 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de www mediathek krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ...onal protective equipment 19 2 3 13 Safety markings on the machine 20 2 3 14 Road safety 20 2 3 15 Parking the machine safely 21 2 3 16 Consumables 21 2 3 17 Dangers arising from environment 22 2 3 18 Sources of danger on the machine 23 2 3 19 Dangers in connection with certain activities climbing up and down 24 2 3 20 Dangers in connection with certain activities Working on the machine 24 2 3 21 ...

Page 4: ...justing universal shaft for the version without PreChop 69 7 5 Adjusting universal shaft for the version with PreChop 73 7 6 Adapting hydraulic system 80 7 7 Setting the bale chute 80 7 8 Mounting fire extinguisher 81 8 Start up 83 8 1 Connecting the machine to the tractor 83 8 2 Installing universal shaft 84 8 3 Connecting the hydraulic hoses 86 8 4 Connecting hydraulic brake export 87 8 5 Attach...

Page 5: ...ilable 139 12 2 Varying functions to KRONE ISOBUS terminal 140 12 2 1 Scroll wheel 140 12 2 2 Background colour acoustic signals 140 13 Terminal Machine functions 141 13 1 Status line 141 13 2 Keys 142 13 3 Displays on the working screen 145 13 4 Displays on the information bar 147 13 5 Selecting working screens 148 13 6 Automatic call of the Road travel screen 149 13 7 Changing to automatic mode ...

Page 6: ...r 187 14 14 5 Menu 14 9 Switching Between the Terminals 188 14 15 Menu 15 Settings 189 14 15 1 Menu 15 1 Sensor Test 189 14 15 1 1 Checking setting sensor B22 Bale on table 194 14 15 2 Menu 15 2 Actuator test 195 14 15 3 Menu 15 3 Software info 199 14 15 4 Menu 15 4 Error list 199 15 Driving and Transport 200 15 1 Preparing the machine for road travel 200 15 2 Checking the lighting system 201 15 3...

Page 7: ...cker relative to plunger 243 16 23 1 Checking packer coupling 244 16 23 2 Positioning the packer strip 245 16 23 3 Positioning the plunger 246 16 24 Checking setting Variable Filling System VFS 247 16 24 1 Preset the threaded rod stop of sensing rake 247 16 24 2 Variable Filling System VFS zero position 248 16 24 3 Setting the zero adjuster 249 16 24 4 Setting the rubber pad on the zero adjuster 2...

Page 8: ... 294 21 3 Checking compressed air reservoir 294 21 3 1 Checking the drain valve 295 21 3 2 Tightening tensioning belts 295 21 4 Maintaining the air filter of the pneumatic cylinder 296 22 Maintenance Compressor 297 22 1 Cleaning changing the filter element at compressor 297 22 2 Checking oil level and changing oil at compressor 298 23 Malfunction cause and remedy 299 23 1 Malfunctions electrics el...

Page 9: ...is used safely and as intended observe the following further applicable documents Operating instruction s universal shaft s Operating instructions terminal For version with bale collector Operating instructions of bale collector For version Pre chopper PreChop Operating instructions of pre chopper PreChop 1 4 Target group of this document This document aims at the operator of the machine who fulfi...

Page 10: ...ine type The information which refers to the figure always corresponds to the machine type of this document 1 5 5 Scope of the document In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to presen...

Page 11: ... separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the danger sign in order to avoid injuries or death Explanation of signal...

Page 12: ...f necessary Check gearbox oil level approx 3 to 4 hours after the machine has been switched off Check oil level only when machine is in horizontal position Notes with information and recommendations Additional information and recommendations for trouble free and productive operation of the machine are separated from the remaining text and marked with Information Example INFORMATION Each safety lab...

Page 13: ...7 bar non SI bar 14 5038 Torque Newtonmeter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature Degrees Celsius C Cx1 8 32 Degrees Fahrenheit F Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre...

Page 14: ...de any liability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Service life of the machine The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions By heeding the instructions and information in th...

Page 15: ...ns accordingly He is familiar with driving vehicles safely For road travel he has adequate knowledge of the highway code and has the stipulated driving licence 2 3 3 Personnel qualification of the technicians If the work assembly conversion modification extension repairs retrofitting is performed improperly on the machine people may be seriously or fatally injured To avoid accidents everyone who p...

Page 16: ...e accidents To ensure operational safety use original parts or standard parts which correspond to the requirements of the manufacturer 2 3 8 Jobs on the machine Passengers Passengers can be seriously injured by the machine or fall from the machine and be overrun Ejected objects may strike and injure passengers As a result make sure that no one except the operator is on the machine 2 3 9 Operationa...

Page 17: ...ing to these operating instructions Have damage repaired by a qualified service centre Technical limit values If the technical limit values of the machine are not observed the machine may be damaged As a result accidents may occur and people may be seriously injured or killed Observance of the following technical limit values is particularly important for safety Maximum permitted operating pressur...

Page 18: ...ecome caught by the universal shaft pulled in and seriously injured Observe operating instructions of universal shaft Ensure sufficient overlap of section tube and universal shaft guards Make sure that the universal shaft guards are mounted and that they are fully functional Allow the universal shaft locks to engage Attach chains to prevent the universal shaft guards from rotating with the shaft M...

Page 19: ...eave the danger zone Danger zone due to coasting machine parts If machine parts coast people could be seriously injured or killed After the drives have been switched off the following machine parts will continue to run Universal shaft Drive chains Pick up Cutting rotor Twine tying device Flywheel Plunger Packer Main gearbox Shut down and safeguard the machine refer to page 26 Do not approach the m...

Page 20: ...nrecognizable safety labels Provide spare parts with intended safety labels Descriptions explanations and order numbers of safety labels refer to page 28 2 3 14 Road safety Dangers for road travel If the machine exceeds the maximum dimensions and weights specified by national law and is not correctly lit when travelling on public roads other road users may be endangered Before driving on roads ens...

Page 21: ...nds on many factors Observe measures for driving refer to page 200 2 3 15 Parking the machine safely An improperly parked machine may move uncontrollably or tip over People may be injured or killed Park the machine on a horizontal and level ground capable of bearing the load Before adjusting repairing servicing and cleaning the machine ensure that it is securely positioned Note section Parking the...

Page 22: ...clean the machine regularly during the working day Behaviour in case of voltage flashover of overhead lines Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover Due to major voltage differences in the ground yo...

Page 23: ...d the machine and contact qualified specialist workshop upon suspicion of damaged pressure system Never detect leaks with bare hands Even a very pin sized hole may lead to serious injuries When searching for leaks use suitable aids e g a piece of cardboard to avoid injuries Keep body and face away from leaks Consult a doctor immediately if liquid has penetrated in the body The liquid must be remov...

Page 24: ...se operating instructions refer to page 36 2 3 20 Dangers in connection with certain activities Working on the machine Only perform work when the machine is at standstill If the machine is not shut down and safeguarded parts may move unintentionally or the machine may start moving Thus there is a risk of serious injuries or death Before carrying out any repair maintenance and cleaning work on the ...

Page 25: ...els and tyres Incorrect assembly or disassembly of wheels and tyres endangers operational safety As a result accidents may be caused and people may be seriously injured or killed Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service When fitting t...

Page 26: ...the machine to prevent unpredictable movements of machine parts 2 4 2 Securing raised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and saf...

Page 27: ...do not get into the parts or the hydraulic system Check existing seal rings for damage and replace them if necessary Collect leaking oil or waste oil in a special container and dispose of it properly refer to page 22 2 4 4 Running actuator test WARNING Run actuator test safely When actuators are energised functions are carried out directly and without a safety prompt This may cause the unintention...

Page 28: ...chine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer Immediately replace missing damaged and unrecognisable safety labels When attaching safety labels the contact surface on the machine must be clean and free of dirt oil and grease to ensure optimum adhesion of the labels ...

Page 29: ...Safety 2 Safety labels on the machine 2 5 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 29 ...

Page 30: ...2 Safety 2 5 Safety labels on the machine 30 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en Position and meaning of safety labels Left hand machine side and front view BPG000 003 ...

Page 31: ...he permitted PTO speed machine parts may be destroyed or be hurled up uncontrollably When exceeding the maximum permitted op erating pressure hydraulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Ord no 939 520 1 1x Danger due to rotating auger There is a danger of becoming caught or wrapped...

Page 32: ...p move the guards into their protective position 7 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While parts are moving never reach into areas where there is a risk of being crushed 8 Order no 942 210 0 1x For compressor version Danger from hot surfaces There is a risk of burns when touching hot sur faces Keep sufficien...

Page 33: ...quid The pressure accumulator is under gas and oil pressure There is a risk of injury when the pressure accumulator is not removed or re paired properly Observe the notes in the operating instructions before removing and repairing the pressure accumulator The pressure accumulator must only be removed and repaired by a specialist workshop ...

Page 34: ...2 Safety 2 5 Safety labels on the machine 34 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en Right hand machine side and rear view BPG000 005 ...

Page 35: ...rking on the pick up switch off the PTO shaft and the engine 3 Ord no 942 002 4 5x Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards into their protective position 4 Order no 942 196 1 2x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts Whi...

Page 36: ...uctions 150000748_01_en 6 Ord no 939 469 1 2x Danger due to shock or crushing Danger to life from machine parts folding down or lowering Ensure that there is nobody in the swivel range of the machine parts Keep distance to moving machine parts 2 6 Safety equipment BPG000 006 ...

Page 37: ... from rolling away use the wheel chocks 4 Ladder Ladder to platform in order to carry out maintenance work at knotting mechanism For retractable ladder version The ladder must be retracted and locked when driving on the road and working on the field refer to page 122 5 Flywheel brake The flywheel brake avoids an unexpected start up of the movable parts of the machine during maintenance work refer ...

Page 38: ...V emblem KM000 567 The SMV emblem Slow Moving Vehicle 1 can be mounted on slow moving machines or vehicles The country specific specifications must be observed The SMV emblem 1 is at the rear in the centre or on left If the machine is transported on transport vehicles for example lorry or train the SMV emblem must be covered or dismounted ...

Page 39: ...echnical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error dat...

Page 40: ...ale ejector for the Comfort 1 0 version 3 Compressed air reservoir for com pressed air brake version Bale chute bale ejector and support jack for the Medium 1 0 version 4 Control valve block work hydraulics for the Comfort 1 0 version 17 Tandem unit self steering axle 5 Job computer 18 Twine control and tensioning device lower twine 6 Distributor central electrical system Fuses relays 19 Packer dr...

Page 41: ...oisture measurement for moisture measurement version 25 Intermediate bearing 13 Bale chute optionally also with bale scale version 26 Drawbar eye 14 Mechanical locking of bale chute 27 Support for quick couplings and plugs 15 12 volt socket 28 Tool box 29 Document storage tube Right hand machine side BP000 018 1 Moisture measurement for moisture measurement version 6 Drawbar 2 Central lubrication ...

Page 42: ...re to 50 bar in case of dry crops e g straw and to 25 bar in case of silage refer to page 153 Do not pick up the swath until the set target bale channel flap pressure is reached in the terminal in order to produce a firm big bale Press two big bales in manual mode to fill the bale channel completely In order to always achieve the same solidity of bales automatically with materials of different pro...

Page 43: ...ompacted big bale 7 The knotting mechanism is triggered and the big bale is tied after the set bale length has been reached 8 The next big bale conveys the big bale further to the bale chute From the bale chute the big bale is laid down on the field 9 The last big bale is conveyed to the bale chute via bale ejector 4 5 For MultiBale version BPG000 008 For the MultiBale version the big bales are he...

Page 44: ... the twines a c d f in order to dissovle the entire bale into small bales BP000 033 a Length of the big bale b Length of the small bale c Layer thickness of the small bale number of layers The bale length and the number of small bales from 2 to 9 must only be set at the beginning of a big bale to get ideal small bales The layer thicknesses of the small bales must be a multiple of the length of the...

Page 45: ...5 cm 2 inch do not select The determined layer thickness must be maintained during the entire baling process 4 6 Drives 4 6 1 Main drive BPG000 009 The maximum drive speed must not exceed 1000 min 1 The universally jointed drive shaft 1 transmits the drive output of the tractor further to the intermediate bearing 2 The intermediate bearing transmits the force further to the intermediate universal ...

Page 46: ... drives the cutting unit gearbox 1 via cam clutch The cutting unit gearbox 1 drives the cutting unit 4 7 Overload protections on the machine The following components are protected by overload protections against damages Main drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged When the cam clutch responds shut dow...

Page 47: ...eaks The cam clutch 2 protects the machine against load peaks Packer drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged ü An error message is shown in the terminal When the cam clutch responds stop the tractor and reduce the rotational speed until the machine has cleared itself ð The cam clutch automatically res...

Page 48: ...work BP000 048 A cam clutch 1 is located above the cutting system gearbox The cam clutch protects the cutting unit and the chain drive of the pick up against load peaks Pick up drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged ü An error message is shown in the terminal When the cam clutch responds stop the tra...

Page 49: ...ngle acting control unit on the tractor refer to page 112 The pick up 1 is equipped with guide wheels 2 The working height of the pick up 1 is set via the guide wheels 2 refer to page 208 The bearing pressure of the guide wheels 2 can be adjusted to the ground conditions via the spring 3 refer to page 210 NOTICE Damages to the guide wheels and increased wear at the pivot point of the pick up if th...

Page 50: ...swath is set by means of the spring 5 refer to page 211 4 10 Description of cutting unit functions The machine has a cutting unit with cutting rotor and fixed blades Cutting allows for improved further processing of the big bale and makes it possible to increase the baling density In the event of crop blockages the blades can be swivelled hydraulically out of the feed channel from the tractor Each...

Page 51: ...dstill 4 12 Functional description of feeding twine for the single knotter version INFORMATION When placing the twine rolls in the twine box make certain that the labeling on the twine roll can be read Watch the side that is marked with Above BP000 063 The large square baler is equipped with twine boxes on both machine sides Each twine box is capable of holding 16 twine rolls Of these the twine ro...

Page 52: ...ines on each machine side The lower twine is provided with more twine rolls since it needs more twine for reaching around the underside and both ends of the big bale In contrast to that the upper twine only reaches around the upper side of the big bale In order to ensure sufficient tying safety make certain that only synthetic twines with a running length of 100 130 m kg are used Only use KRONE or...

Page 53: ... as the other twine motion indicators 1 Possible malfunctions when the twine motion indicators 1 remain at the top Twine has wrapped around the billhook The knotter needle has missed the upper twine strand twine is not cut The knot has been left hanging on the billhook after tying is completed one twine indicator 1 stays down longer than the other ones Possible malfunctions when the twine motion i...

Page 54: ...en reached In this process the cam disc rotates presses the trigger roller out of the recess and continues to rotate until the trigger roller slides into the recess again While the cam disc rotates the first knot closing knot is tied at first and immediately after that the second knot starting knot is tied 1st knot Closing knot ties the pressed big bale 2nd knot Starting knot ties the initial knot...

Page 55: ...nd the side hood on the frame The compressed air reservoir 2 for the knotter cleaning is located on the right hand machine side above the twine box on the frame The both compressed air reservoirs are connected with each other via a pressure line For hydraulic brake version Machines that are equipped with a hydraulic brake have a compressed air reservoir 2 The compressed air reservoir 2 for the kno...

Page 56: ...ng valve 6 Lubricant line 3 Main progressive distributor 7 Main line 4 Main progressive distributor 8 Filling nipple 4 21 Description of hydraulic system functions For Comfort 1 0 version 1 BPG000 018 The hydraulic system of the machine is designed for tractors with a constant flow system and for tractors with a Load Sensing system The hydraulic system of the machine has been set at the factory fo...

Page 57: ... For the bale scale version BP000 092 The first 2 rolls of the bale scale are locked via the bale brake 1 This is necessary to achieve an exact weight control of the big bales Lever in position I rolls locked Lever in position II rolls can be turned freely In order to ensure that the last big bale can be put down properly the bale brake must be released for the last bale ...

Page 58: ...e 10 300 kg Tandem axle heavy version 10 700 kg Single axle 9 500 kg 1 Depending on the features of the machine Track width Tandem axle S guided coast down S 2 350 mm Tandem axle rigid S 2 250 mm Tandem axle heavy version guided coast down S 2 370 mm Single axle S 2 200 mm Maximum permissible speed Tandem axle compressed air brake 50 km h 60 km h Tandem axle hydraulic brake 50 km h Single axle com...

Page 59: ...System VFS Forced feed Through packer drum Packer drum 4x conveyor bar 1x switchable feeder strip Cutting unit connected upstream Plunger Lift length 750 mm Strokes 45 plunger strokes per minute Bearings cam follower rollers 4 units Blades on the piston 7 units Setting of the baling density Electro hydraulic power regu lation adjustable from the tractor Bale channel bale size Height 700 mm Width 1...

Page 60: ... Ball head attachment K80 2 500 kg Drawbar eye Ø 40 mm ISO 5692 2 similar to DIN 11026 2 000 kg Rotatable towing ring Ø 76 2 mm CUNA F3 export only Hitch attachment Ø 50 mm ISO 20019 similar to DIN 9678 export only 2 000 kg Ball joint attachment export only 2 500 kg Brakes Compressed air brake Dual line brake system Hydraulic brake depending on country Connection for hydraulic brake system require...

Page 61: ...lly to the typical mixture of operation field road at the maximum permitted machine speed If required the tyre pressure can be reduced to the indicated minimum air pressure However the associated maximum speed must then be observed Machine equipment country specific requirement Safety chain at least 178 kN 40 000 lbf Airborne noise emission Equivalent continuous sound pressure level less than 70 d...

Page 62: ...er fan 0 4 L SAE 90 GL4 Wiolin ML SAE 90 Oil tank on the baler 15 0 L HVLP 46 ISO VG 46 DIN 51524 SRS Wiolan HS 46 AZOLLA ZS 46 Total Compressor 0 2 L Engine oil SAE 10W 40 SRS Cargolub TLA 10W 40 The filling quantities of the gearboxes are guide values The correct values result from oil change oil level check refer to page 287 5 1 2 Lubricating grease Designation Filling quantity Specification Ce...

Page 63: ...control block P Pressure line nominal width 15 T Return nominal width 18 LS Load Sensing message line nominal width 12 For more detailed information see operating instructions of the tractor man ufacturer Single acting control unit Pressure Lift pick up Float position Lower pick up Double acting control unit Lift support jack Lower support jack For Comfort 1 0 version Icon Designation Connection f...

Page 64: ...ter aid P Single acting control unit T Return 6 2 Control block Bale chute bale ejector For Comfort 1 0 version 1 2 1 2 3 4 BP000 075 The control block Bale chute bale ejector is on the left hand machine side behind the yoke The levers 3 4 are released or locked the via stop cocks 1 2 The bale chute is lowered or raised by means of the lever 3 refer to page 114 The bale ejector is moved backward o...

Page 65: ...the relevant safety instructions must be read and observed refer to page 14 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 26 7 1 Attaching the hydraulic support jack For the hydraulic support jack version BP...

Page 66: ... on the connection fitting 2 Connect the hydraulic hoses 4 6 on the tractor side Check function Retracting extending support jack refer to page 120 If the connections Retracting extending support jack are interchanged change hydraulic hoses 4 6 at hydraulic support jack If the connections Retracting extending support jack are correct retract or extend the support jack until the machine is in horiz...

Page 67: ...ontally The cross member 1 is used as a reference edge to align the machine Before making the setting Shut down and safeguard the machine refer to page 26 Using a spirit level 2 align the machine horizontally Place the machine onto the support jack in horizontal position Disconnect the machine from the tractor Adjusting the drawbar eye Unscrew the screws 5 Adjust the height of the drawbar eye 6 to...

Page 68: ... 3 Remove the drawbar front parts 4 Turn the drawbar front parts 4 by 180 head them between the drawbar 7 and mount them with screws 3 on the drawbar 7 Tightening torque refer to page 262 Conversion from top to bottom hitching In order to convert the top hitching II to bottom hitching I both front parts of the drawbar 4 are turned by 180 degrees Dismount the screws 3 Remove the drawbar front parts...

Page 69: ...maximum steering angle and simultaneously driving a slope up or down without any contact of the both section tube ends In this process the displacement path overlap must be at least 220 mm both in straight ahead driving and when cornering BP000 087 ü The machine is shut down and safeguarded refer to page 26 Pull apart the universal shaft halves Inner universal shaft half Unscrew the screws 3 and r...

Page 70: ...ection tubes of the universal shaft halves NOTICE The transmitted dimension X 2cm must not pass the grease leak boreholes 4 of the inner section tube because then the end piece of the lubrication system would be destroyed when shortening Increase the dimension X 2cm by 2 cm if the dimension X 2cm passes the grease leak borehole 4 Shorten guard tubes and section tubes deburr from outside and inside...

Page 71: ...brication line 6 out of the separated section tube 4 and remove the end piece 7 Attach the end piece 7 onto the shortened lubrication line 3 Drill a borehole Ø 4 mm at a distance of X2 5 cm into the inner section tube 1 at the top and the bottom Make sure that the boreholes are on the same side as the borehole of the grease nipple Insert the lubrication line 3 screw in the grease nipple 2 and driv...

Page 72: ...X1 Slide the universal shaft halves into one another until the stop is reached and set a marking 2 at the end of the outer guard tube Connect the universal shaft on tractor and machine side move the machine to the narrowest position straight ahead driving Determine the dimension X2 Calculating the displacement path V overlap V X1 X2 The displacement path overlap must be at least V 220 mm Check the...

Page 73: ...ng angle and simultaneously driving a slope up or down without any contact of the both section tube ends In this process the displacement path overlap must be at least 220 mm both in straight ahead driving and when cornering 2 1 BP000 391 Pull apart the universal shaft halves 1 2 Removing the protective cap 2 1 3 BP000 392 In order to remove the protective cap 1 from the universal shaft half 2 pus...

Page 74: ...machine refer to page 26 Slide the universal shaft half 1 on the tractor PTO shaft until the lock snaps into place automatically Dismount the clamping bridge 4 Slide the universal shaft half 2 on the machine PTO shaft until the boreholes of the clamping bridge 4 protrude beyond the annular groove Mount the clamping bridge 4 by means of the screws 3 Determine dimension X and mark it on the outer gu...

Page 75: ...1 2 5 3 4 6 1 7 BP000 394 Use a screwdriver 3 to pull the collar 1 over the locks 4 of the guard funnel 2 Screw out the 3 screws 5 Turn the collar 1 until you can feel a stop 6 and push back the outer guard tube 7 Dismounting inner guard tube 1 2 3 4 BP000 395 Loosen the inner guard tube 1 from the slide ring 3 by lightly tapping the cap 2 and push it back Dismount the seal 4 ...

Page 76: ...nd the section tubes 1 4 at right angles on the placed markings deburr from outside and inside and remove the chips Mounting seal 1 2 3 Ø 6 mm 4 1 2 2 5 3 BP000 400 INFORMATION Ensure that the boreholes for the seal 1 are in alignment with the existing grease nipples Heat the outer section tube at the point on the opposite side Mark out the borehole for the seal 1 7 mm away from the end of the tub...

Page 77: ...t with the opening 1 Mark the position 3 of the grease nipples on the inner guard tube 2 Drill a borehole Ø 25 mm in the inner guard tube 2 and deburr it Mounting outer guard tube 7 2 6 1 2 1 2 5 3 4 I BP000 403 Push the outer guard tube 7 onto the inner section tube and align it so that the stop 6 of the slide ring and the opening of the guard funnel 2 are in alignment Turn the collar 1 until you...

Page 78: ...Bring the machine into the widest position straight ahead driving Shut down and safeguard the machine refer to page 26 In order to determine dimension X measure the distance between the centre of the annular groove 1 tractor PTO shaft and the centre of the annular groove 2 machine PTO shaft Lay the universal shaft half 3 and the inner guard tube 4 next to each other so that the determined dimensio...

Page 79: ...rmine dimension X Assemble the universal shaft halves 1 4 until the stop is reached At the end of the outer guard tube draw a marking 5 on the inner guard tube In order to facilitate the assembly of the universal shaft half 4 push back the protective cap 6 refer to page 73 Slide the universal shaft half 1 on the tractor PTO shaft until the lock snaps into place automatically Dismount the clamping ...

Page 80: ...r touch the marking 7 6 Adapting hydraulic system For Comfort 1 0 version 1 BPG000 018 Move the control units on the tractor into float position Depressurise the hydraulic system on the tractor and the machine Shut down and safeguard the machine refer to page 26 Operation of the machine on tractors with constant flow system For tractors with open hydraulic system Unscrew the system screw 1 as far ...

Page 81: ...porarily on the bale chute so that it can be weighed For this reason the inclination of the bale chute with bale scale version is to be set less strong than the version without bale scale If the inclination of the bale chute is changed the bale scale must be re adjusted refer to page 172 7 8 Mounting fire extinguisher 1 BPG000 034 ü The machine is shut down and safeguarded refer to page 26 Repleni...

Page 82: ...e tensioning straps according to the circumference of the fire extinguisher Shorten the length of the tensioning straps by a few millimetres and close the fasteners to guarantee that the closed tensioning straps are tensioned sufficiently Æ The tensioning straps have been properly adjusted if the fasteners can only be closed by means of an auxiliary tool e g screwdriver Æ If it is possible to clos...

Page 83: ...ry or damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertently be actuated which m...

Page 84: ...ersion Lower the drawbar by means of the support jack until the ball drawbar eye rests on the ball head hitch Secure the hitching device according to the operating instructions of the tractor manufacturer For the hydraulic support jack version Connect the hydraulic hoses for the support jack refer to page 87 The drawbar has to be lowered via support jack until the ball drawbar eye rests on the bal...

Page 85: ...uarded refer to page 26 On machine side Mount universal shaft 1 on the drive journal of the intermediate bearing On tractor side Slide the wide angle coupling onto the tractor PTO shaft and secure it Secure the universal shaft guards 2 against turning by means of the retaining chains 3 NOTICE Damage to the machine due to swivel range of the universal shaft Make sure to take into account the swivel...

Page 86: ...n of the tractor Connect the hydraulic hose to the connection for the depressurised return Connect the hydraulic hose to the connection for the Load Sensing control unit of the tractor INFORMATION Alternatively the hydraulic hoses P T can be connected to a double acting control unit Tractor with constant flow system ü The system screw of the hydraulic system is fully unscrewed refer to page 80 Con...

Page 87: ...ect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection axle Connect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection starter aid Connect the hydraulic hose with a single acting control unit of the tractor Connect the hydraulic hose with the depressurised return on the tractor INFORMATION Alternatively the hydraulic hoses...

Page 88: ...of the safety chain remains appropriate WARNING Risk of injury due to a malfunctioning safety valve of the hydraulic brake Check whether the safety valve for the hydraulic emergency brake works properly Otherwise the emergency brake may fail in case of emergency This may result in serious accidents The safety chain must be attached tension free to the tractor A safety chain that is wrapped too str...

Page 89: ...pulling the detent pin 3 Move the locking lever 4 slowly in its initial position by means of the spring force 8 6 Compressed air connections for the compressed air brake The machine features a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the supply line 2 red coupling head and brake line 1 yellow coupling head of the tractor BP000 101 ü ...

Page 90: ...ghting system is connected to the provided 7 pin connection cable 2 ü The machine is shut down and safeguarded refer to page 26 Connect the 7 pin plug of the connection cable 2 to the 7 pin socket 1 of the machine Connect the 7 pin plug of the connection cable 2 to the 7 pin socket 3 of the tractor Lay the connection cable 2 so that it does not touch the tractor wheels 8 8 Connecting the KRONE ISO...

Page 91: ...ection terminal to tractor Connect the 8 pin plug 2 of the cable 3 to the 8 pin socket 1 CAN1 IN of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug...

Page 92: ... IN of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 8 9 Connecting the KRONE ISOBUS ter...

Page 93: ...ine is shut down and safeguarded refer to page 26 Connection terminal to tractor Connect the 12 pin plug 2 of the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS so...

Page 94: ... of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 8 10 Connecting foreign ISOBUS termina...

Page 95: ...onnection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the 9 pole ISOBUS socket 1 of the tractor Connect the 11 pole socket 4 of the cable 2 to the 11 pole socket 3 of the machine Connection terminal to tractor INFORMATION For further details on terminal connection observe operating instructions of ISOBUS terminal manufacturer 8 11 Connecting joystick INFORMATION Follow the suppl...

Page 96: ...00748_01_en KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001 150 ü The machine is shut down and safeguarded refer to page 26 Connect the 9 pin plug 2 of the cable 1 to the 9 pin socket 3 of the joystick Connect the 9 pin plug 4 of the joystick to the 9 pin socket 5 In cab ...

Page 97: ...sing a incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The attachment of the safety chain is not obligatory in all countries The countryspecific regulations for using the safety chain during transportation of the machine...

Page 98: ...Operating Instructions 150000748_01_en 1 2 BP000 105 ü The machine is shut down and safeguarded refer to page 26 Mount the safety chain 1 with the shackle 2 on the machine BP000 106 Install the safety chain 1 on an eligible position for example I oder II on the tractor ...

Page 99: ...ge 117 for Comfort 1 0 version refer to page 119 ü For bale scale version The bale brake is locked refer to page 57 ü Twine reserves are sufficent ü The working height of the pick up is set refer to page 208 ü The bale length is set correctly refer to page 155 ü The target baling flap pressure is setrefer to page 154 ü The knotter shaft is unlocked refer to page 103 ü The flywheel brake is release...

Page 100: ...ne Prepare the machine for road travel refer to page 200 9 2 Applying releasing flywheel brake NOTICE Damage to the machine due to non released flywheel brake If the flywheel brake is not released before switching on the PTO shaft the machine can be damaged Release the flywheel brake before switching on the PTO shaft For the version without PreChop For the version with PreChop BPG000 031 Position ...

Page 101: ...el is now unbraked 9 3 Opening closing the side hood 1 2 BP000 458 ü The machine is shut down and safeguarded refer to page 26 Opening Loosen the locking 1 by means of a screwdriver and open the side hood 2 Closing Press down the side hood 2 until the lock 1 engages Ensure that the side hood 2 is locked by pulling it Æ If the side hood 2 cannot be opened it is locked Æ If the side hood 2 can be op...

Page 102: ... hook 3 Swivel the locking lever 2 downwards Slightly press down the twine box 4 and remove the locking piece 5 from the hook 6 Lift the twine box 4 Secure the twine box 4 with the support 7 Swivelling down Slightly lift the twine box 4 and lay down the support 7 in the holder of the twine box 4 Swivel the twine box 4 down Press down the twine box 4 and lift the locking piece 5 from the hook 6 Pre...

Page 103: ...the journal 1 Releasing In order to release the knotter shaft move the brake lever 2 from position II to position I 9 6 Connecting twine rolls with each other single knotter The procedure of connecting the twine rolls with each other is identical for the left and right machine side Therefore the procedure described below for connecting the twine rolls applies to both machine sides ü The machine is...

Page 104: ...lue eye through the twine brake out of the twine box Connect the beginning of the twine of twine roll 2b with the end of the twine of twine roll 2a by a reef knot Guide the beginning of the twine of twine roll 2c through the blue eye above and connect it by a reef knot with the end of the twine of twine roll 2b Tie the start of the twine from twine roll 2d in a reef knot to the end of the twine fr...

Page 105: ... BP000 108 Make sure that the lower twines never cross over each other Guide the 3 lower twines 1 2 3 coming from the twine box 6 further to the twine guide 7 Guide the 3 lower twines 1 2 3 from above through the eyes of the twine guide 7 and guide them further to the twine guide in the frame 8 Guide the three lower twines 1 2 3 from the outside through the eyes of the twine guide in the frame 8 a...

Page 106: ...tension springs 10 Pull the lower twine 1 up and guide it over the roll 11 of the knotter needle 12 Pull the lower twine 1 down to the frame 13 and knot it on the frame 13 Repeat this procedure for the lower twines 2 and 3 9 8 Connecting twine rolls with each other double knotter The procedure of connecting the twine rolls with each other is identical for the left and right machine side Therefore ...

Page 107: ...rom twine roll 1a Shorten the ends of all reef knots tox 15 20 mm Connecting twine roll 2a with twine roll 2b Guide the start of the twine from twine roll 2a via the upper eye through the twine brake out of the twine box Tie the start of the twine from twine roll 2b in a reef knot to the end of the twine from twine roll 2a Shorten the ends of all reef knots tox 15 20 mm Connecting twine roll 3a wi...

Page 108: ...2a 2b 3c and 2c with each other Guide the beginning of the twine of twine roll 2a via the upper blue eye through the twine brake out of the twine box Guide the beginning of the twine of the twine roll 2b through the blue eye above and connect it by a reef knot with the end of the twine of twine roll 2a Tie the start of the twine from twine roll 2c in a reef knot to the end of the twine from twine ...

Page 109: ...om the outside through the eyes of the twine guide 8 and then further to the lower twine brakes Then guide the lower twine from the lower twine guide to the knotter needles BPG000 030 Release the twine brake 9 Thread the lower twine coming from the twine guide 8 through the lower eye 10 and attach it on the brake rolls Rotate brake rolls manually In this process the lower twine is guided through t...

Page 110: ...upper twines 1 2 3 coming from the twine box 5 further to the upper twine guide 7 Guide the 3 upper twines 1 2 3 through the eyes of the upper twine guide 7 and then further to the twine brakes at the knotters Guiding the upper twine from the upper twine guide to the upper needles 1 2 3 1 2 3 1 2 3 7 8 9 BPG000 029 Release the twine brake 9 Guide the 3 upper twines 1 2 3 coming from the upper twin...

Page 111: ...t it on the crossbeam of the upper baling flap In order to tension the tensioning arm 11 pull back the upper twine in front of the twine guide eye 8 If the bale channel is filled Read the actual bale length on the terminal If the difference between actual bale length and target bale length is 50 cm Let the loose twine end of the upper twine hang down approx 50 cm in the bale channel The tensioning...

Page 112: ...ed refer to page 26 Locking Move stop cock 1 into position I Releasing Move the stop cock 1 into position II 9 11 2 Moving pick up into transport working position Working position In order to lower the pick up into working position move the single acting control unit into the float position Transport position In order to lift the pick up into transport position actuate the single acting control un...

Page 113: ...1 I II BP000 155 Shut down and safeguard the machine refer to page 26 Locking Move stop cock 1 into position I Releasing Move the stop cock 1 into position II 9 13 Lifting lowering blade cassette For Comfort 1 0 version 1 2 BP000 464 ü The machine is shut down and safeguarded refer to page 26 Close stop cocks 1 2 on the control unit of the machine Lifting In order to lift the blade cassette actuat...

Page 114: ...ple standing in the danger zone can be crushed or killed Only operate the machine while the tractor engine is running if ü The person operating the machine knows which functions are executed as a consequence of various operations ü The person operating the machine is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch off the PTO sha...

Page 115: ...er 5 downwards to position II and hold it until the bale chute is lowered Lifting into transport position With the safety sleeve 4 tightened move the lever 5 upwards to position I and hold it until the bale chute is lifted Close the mechanical locking 1 of the bale chute Close the stop cock 2 For Comfort 1 0 version The terminal can only be used for lowering the bale chute The bale chute can be li...

Page 116: ...ly behind the machine Keep pressed until the bale chute is lowered Via the external momentary switches 1 1 BP000 135 Actuate the control unit Unlock the mechanical locking 1 of the bale chute Lowering into working position Keep the momentary switch 2 pressed until the bale chute is lowered Lifting into transport position Keep the momentary switch 3 pressed until the bale chute is fully lifted Clos...

Page 117: ...e is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling away Apply the parking brake refer to page 121 and the flywheel brake refer to page 100 of the machine By means of the bale ejector the last big bale is forwarded...

Page 118: ...tion I and hold it until the bale ejector has moved completely to the very front Move the bale ejector backwards forwards until the bale channel is empty Close the stop cocks 2 and 3 For Comfort 1 0 version Via terminal BP000 137 ü The bale chute is lowered refer to page 115 Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling a...

Page 119: ...he parking brake refer to page 121 and the flywheel brake refer to page 100 of the machine Without Load Sensing version Actuate the control unit The momentary switch 1 has several functions If baling flaps have not been released In order to release the baling flaps press the momentary switch 1 once If baling flaps are released In order to execute 10 bale ejections press the momentary switch 1 Movi...

Page 120: ... position Turn the crank handle 1 for several times clockwise until the support jack 2 is relieved Pull out the bolt 3 move the support jack 2 in position I and secure it with the bolt 3 Raise the support jack completely Moving support jack into support position Turn the crank handle 1 for several times anti clockwise Pull out the bolt 3 lower the support jack 2 and secure it with the bolt 3 Turn ...

Page 121: ...e the double acting control unit until the support jack is retracted Operating hydraulic support jack for Medium 1 0 version 1 2 BP000 144 ü The stop cock 1 is closed Actuate the control unit Moving support jack into support position Actuate the lever 2 until the support jack stands firmly on the ground and the drawbar eye is unburdened Moving support jack into transport position Actuate the lever...

Page 122: ...er to page 123 9 18 Lifting lowering ladder For retractable ladder version WARNING Risk of accident due to excess width The machine has an excess width if the ladder is not lifted up during road travel or field work As a result the machine may overturn and people may be seriously injured or killed During road travel or field work lift up the ladder into road position I and secure it by locking BP0...

Page 123: ...the wheels depending on slopes to prevent the machine from rolling away INFORMATION In order to prevent the machine from rolling away use the parking brake in addition to the wheel chocksrefer to page 121 9 20 Initiate the tying process manually It is only necessary to trigger the tying process manually when performing maintenance adjustment and repair tasks 1 BP000 148 ü The machine is shut down ...

Page 124: ...knotter gearbox The tying process consists of a rotation of the cam track 2 ü The machine is shut down and safeguarded refer to page 26 ü The machine is disconnected from the tractor ü The tying process has been initiated refer to page 123 Working direction flywheel Turn the flywheel 3 manually in the working direction I until the trigger roll 1 slides in the recess of the cam disc 2 9 22 Switchin...

Page 125: ...RNING Increased risk of injury when operating the machine via emergency manual operation If the machine is operated via emergency manual operation functions are executed immediately and without confirmation prompts Thus there is an increased risk of injury ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation ü The executing person must know which ...

Page 126: ...ce 4 Emergency manual operation K8 Blade cassette plunger surface 5 Setting screw K17 Starter aid K1 Extend pilot valve K20 Steering axle K2 Retract pilot valve K27 Blade cassette active plunger sur face K3 Bale chute piston surface K28 Blade cassette active annular sur face K4 Bale chute annular surface The appropriate valves must be activated to carry out a function e g lifting lowering bale chu...

Page 127: ...ted object press in the magnetic plunger of the valve K1 and hold it until the setting screw 5 on the valve K3 K4 is completely unscrewed Lowering Screw in the setting screw 5 on the valve K3 K4 Start tractor engine and pressurise the control unit Using a pointed object press in the magnetic plunger of the valve K2 and hold it until the bale chute is lowered Unscrew the setting screw 5 on the valv...

Page 128: ...ox 100 110 bar 1450 1595 PSI After finishing work Shut down and safeguard the machine refer to page 26 Unscrew the knurled head screw 3 entirely Connect the plug connection 2 on the solenoid valve and lock it Close side hood refer to page 101 Releasing baling flaps for Comfort 1 0 version 1 3 2 BP000 439 The seat valve Releasing baling flaps 2 is located on the right next to the hydraulic control ...

Page 129: ...or 1 if the machine is operated without bale chute The plug connection is to be found near the 12 volt socket rear left under the machine INFORMATION The terminating resistor 2 can be ordered by stating order number 20 086 023 1 2 3 BP000 407 ü The bale chute has been dismounted ü The machine is shut down and safeguarded refer to page 26 Establish the plug connection 2 with the terminating resisto...

Page 130: ...xchanged between tractor and unit of different manufacturers For this purpose both the required plug connections and the signals are standardised which are required for the communication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant in...

Page 131: ...e the machine can continue to run after actuating the ISOBUS Shortcut Button This may lead to injuries Never use the ISOBUS Shortcut Button as an EMERGENCY STOP switch When the ISOBUS Shortcut Button 1 designed as a pushbutton is pressed on the terminal a stop command is sent to the ISOBUS This command is evaluated by the connected ISOBUS machine to deactivate activated machine functions Process o...

Page 132: ... The display shows the message above Press the key ð Alternatively you can press or the adjacent key Æ All functions of the machine are available again 10 2 Touchable display 1 2 EQC000 002 To provide menu guidance and entry of values data the terminal is equipped with a touch capable display By touching the display you can call up and change values in blue font INFORMATION To execute functions ei...

Page 133: ...ion is loaded into the terminal and saved in the terminal memory Loading may take a few minutes Switching on Press and hold down ð If the machine is not connected the display shows the main menu after it was switched on ð If the machine is connected the display shows the road travel screen after it was switched on Æ The terminal is ready for use If machine is not connected Main menu If machine is ...

Page 134: ...uipped refer to page 141 Keys 2 The machine is operated by actuating the keys F1 to F12 or by pressing the adjacent icons refer to page 142 Main window 3 Values figures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 149 Working screen s refer to page 148 Menu level refer to page 161 Information ba...

Page 135: ...n and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this system 1 2 EQG0...

Page 136: ...y 1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen 14 31 EQG000 056 The display appears in landscape mode after starting the terminal Refer to the CCI termi...

Page 137: ...tions apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 11 4 Design of the KRONE machine application 1 2 3 4 EQG000 059 The KRONE machine application is divided into the following areas Status line 1 The status line...

Page 138: ...ures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 149 Working screen s refer to page 148 Menu level refer to page 161 Information bar 4 The information bar shows information about the working screen refer to page 147 and can be configured individually refer to page 185 ...

Page 139: ...ing instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The agricultural IS...

Page 140: ...erminal Only the functions which differ from the KRONE ISOBUS terminal are described below 12 2 1 Scroll wheel The scroll wheel is used to set the following values on the KRONE ISOBUS terminal Target bale channel flap pressure target bale channel flap force Bale length Number of MultiBales In the case of ISOBUS terminals these values are set via a specified selection key see operating instructions...

Page 141: ...n cannot be remedied consult a KRONE service partner 13 1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status ...

Page 142: ...ed continuously the packer is being optimally utilised If the icon does not have a black background during the baling process check the packer feed sensor Packer is collecting The packer collects crops and fills only the feed channel Low packer utilisation Increase the driving speed until the icon is displayed continuously Silage additives unit switched off Silage additives unit switched on Baling...

Page 143: ...l speed 600 min 1 the display switches automatically to the first page to make the Maintenance keys available Close baling flaps refer to page 152 Open baling flaps refer to page 152 Reset current bale length to zero Hold down the key for 2 s refer to page 153 Automatic bale ejector When the baling flaps are open Implements 10 bale ejections When the baling flaps are closed Opens the bale channel ...

Page 144: ...mode The machine switches from automatic mode to manual mode Changing to manual mode Release blade cassette The icons and are released on the display refer to page 153 Lift blade cassette refer to page 153 Lower blade cassette refer to page 153 Lower bale chute refer to page 152 Release starting aid In order to release the starting aid the PTO speed must be 150 min 1 refer to page 151 Switch on st...

Page 145: ... 100 Current baling flap pres sure In automatic mode In bar or PSI depending on selected system of units Current number of layers of the last compressed bale Current layer thickness In cm or inch depending on the set system of units Direction display The arrows left right indicate to the driver the side he she should correct towards and by how much when driving over the swath to ensure that the ba...

Page 146: ...e blue value is touch sensitive Baling force as In automatic mode Display for the baling force on the right and left in the bale channel The black value under the bar display and the bar indicate the current baling force The blue value under the bar display and the red mark indicate the set target baling force The display may fluctuate considerably The control only functions when the packer is sup...

Page 147: ...le version The black value indicates the current number of small bales The blue value indicates the set target number of small bales The blue value is touch sensitive A horn sounds after each knotting process 13 4 Displays on the information bar 651 8 19 0 19 0 kg 0 0 EQ001 044 INFORMATION The information bar on the working screen can be individually configured refer to page 185 The available icon...

Page 148: ... the weighed bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current total weight of all bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 19 Total length of all pressed bales In m or ft depending on selected system of units The adjacent number indicates the selec ted customer counter cu...

Page 149: ...r 651 8 19 0 19 0 kg 0 0 20 4 cm 38 94 240 cm 2 4 20 4 cm 108 bar 94 240 cm 2 4 651 8 19 0 19 0 kg 0 0 AUTO EQG000 029 13 6 Automatic call of the Road travel screen EQG000 026 The terminal changes automatically to the road travel screen after approximately 60 s provided that the following prerequisites have been met ü The bale chute has been raised ü None of the hydraulic functions which are opera...

Page 150: ...tching the warning beacon on off Switching ON Press Æ The display switches from to Switching off Press Æ The display switches from to 13 10 Selecting other functions Selecting second page Press Æ The display switches from to Select first page To select the previous functions for the machine press Æ The display switches from to 13 11 Switching the working light on off Switching ON Press Æ The displ...

Page 151: ...from to Lock Press ð The icon flashes until the self steering axle is locked Æ The display switches from to 13 13 Switching the starting aid on off Release To release the starting aid press ð The display switches from to ð The starting aid is released If the released starting aid is not switched on within five seconds the system resets the release Switching on ü The starting aid is released To swi...

Page 152: ...fer to page 115 WARNING Increased risk of injury While the bale chute is being lowered ensure that there is nobody in the danger zone particularly behind the machine Press and hold down The bale chute is lifted lowered by means of the external momentary switches refer to page 116 13 16 Automatic bale ejection To execute 10 bale ejections press again Æ When the bale channel flaps are opened 10 bale...

Page 153: ...e cassette Release Press ð The and icons are displayed Raising Press and hold Lowering Press and hold 13 22 Setting the target bale channel flap pressure manual mode NOTICE If an excessively high target baling flap pressure is set the machine may be mechanically overloaded during baling Therefore the machine may be damaged The display shows one of the alarm messages Baling force exceeded L MAX R M...

Page 154: ...0 Value 1 and the bar display actual bale channel flap pressure Value 2 and the red mark on the bar display set target bale channel flap pressure Setting the target bale channel flap pressure ü Manual mode has been selected refer to page 150 Change value refer to page 162 13 23 Setting target baling force automatic mode In Automatic mode the pressure is automatically set based on the measured plun...

Page 155: ...ay actual bale length Value 2 and the red mark on the bar display set target bale length Setting target bale length Setting range 1 000 2 700 mm 39 106 inch Change value refer to page 162 13 25 Setting the target number of MultiBales INFORMATION To prevent a mixture of entire bales and MultiBales set the target number 2 of MultiBales always at the start of an entire bale 20 4 cm 38 94 240 cm 2 4 2...

Page 156: ...s of the connected job computers A programmable key can be assigned with several different functions If key assignments are saved the display shows corresponding menus when switching on the terminal The following functions are available in the Auxiliary AUX menu Auxiliary Function Lift blade cassette Lower blade cassette Increase baling pressure baling force Reduce baling pressure baling force AUT...

Page 157: ...nctions 13 Operating machine via joystick 13 26 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 157 13 26 2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001 149 ...

Page 158: ...tion value bale length refer to page 165 1 2 Knotter signal refer to page 165 1 3 Knotter monitoring refer to page 166 1 4 Blowing interval knotter cleaning refer to page 167 1 9 Calibrating MultiBale refer to page 168 2 Sensitivity direction display refer to page 170 3 Central lubrication refer to page 170 4 Bale scale refer to page 171 5 Moisture measurement refer to page 173 5 1 Error message f...

Page 159: ...unter refer to page 177 13 2 Total counter refer to page 181 14 ISOBUS refer to page 183 14 1 Diagnostics Auxiliary AUX refer to page 184 14 2 Diagnostics driving speed direction of travel refer to page 185 14 3 Configuring main window refer to page 185 14 4 Setting background colour refer to page 187 14 9 Switching between the terminals refer to page 188 15 Settings refer to page 189 15 1 Sensor ...

Page 160: ...up in order to select something Arrow pointing down Move down in order to select something Arrow pointing to the right Move to the right in order to select some thing Arrow pointing to the left Move to the left in order to select some thing Disk Save the setting ESC Leave menu without saving By pressing the key longer the previously viewed working screen is called up DEF Reset to factory setting S...

Page 161: ...working screen press Æ The display indicates the menu level Depending on how the machine is equipped the menu level 4 is divided into the following menus Icon Designation Menu 1 Knotter refer to page 164 Menu 2 Sensitivity direction display refer to page 170 Menu 3 Central lubrication refer to page 170 Menu 4 Bale scale refer to page 171 Menu 5 Moisture measurement refer to page 173 Menu 6 Silage ...

Page 162: ... press the key next to Æ The menu opens INFORMATION When equipped with touch sensitive terminal the icons can directly be pressed By means of the scroll wheel Select the desired menu by means of scroll wheel ð The selected menu is highlighted in colour To call up the menu press the scroll wheel Æ The menu opens For version with touch sensitive terminal By pressing the icons To call up a menu press...

Page 163: ...information on entering values in the input mask refer to the enclosed operating instructions of the terminal Examples By means of the scroll wheel Choose the desired value by using the scroll wheel ð The value is highlighted in colour Press the scroll wheel ð An input mask opens Turn the scroll wheel to increase or reduce the value Press scroll wheel to save the value Æ The setting is saved and t...

Page 164: ...ignal sounds the set mode is saved and the icon is briefly displayed in the upper line To leave the menu press 14 7 Menu 1 Knotter EQG000 050 ü For The menu level is active refer to page 161 To open the menu press Æ The display shows the Knotter menu The Knotter menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 1 Knotter refer to page 164...

Page 165: ...e set setpoint value The correction value can be used to correct this deviation 1 1 110 90 100 1 EQ001 005 EQ001 059 ü Menu 1 Knotter has been selected refer to page 164 To open the menu press Æ The display shows the Correction value for bale length menu Recurring icons refer to page 160 Display area Item Designation Explanation 1 Correction value for bale length Adjustable value range 90 110 If a...

Page 166: ...modes can be selected Icon Designation Explanation Mode 1 2 Knotter signal activated After a knot is tied an acoustic signal sounds Mode 2 2 Knotter signal deactivated After a knot is tied an acoustic signal does not sound Changing mode Call up and save mode refer to page 164 14 7 3 Menu 1 3 Knotter monitoring For Comfort 1 0 version This menu can be used to set whether the upper twines of the kno...

Page 167: ...page 160 Display area One of two modes can be selected Icon Designation Explanation Mode 1 2 Knotter monitoring activ ated The upper twines are individually mon itored Mode 2 2 Knotter monitoring deactiv ated The upper twines are not monitored Changing mode Call up and save mode refer to page 164 14 7 4 Menu 1 4 Blowing Interval Knotter Cleaning This menu can be used to set after how many bales th...

Page 168: ...alfway along the bale and at the end of the bale Change value refer to page 162 14 7 5 Menu 1 9 Calibrate MultiBale In this menu the sensor for locking the MultiBale can be calibrated Following repair work a calibration may be required due to high operational demands or settling of the components if the centre bar is higher or lower than the outer bars 1 9 4 9V 0 9V 1 1V EQ001 005 EQ001 082 ü Menu...

Page 169: ...e journal 2 In order to save the value press Æ The symbol is briefly displayed in the upper line Æ The centre bar assumes the value of the left bar Moving locking to Entire bale position 1 9 4 9V 1 1V 1 1V 1 2 EQ001 082 BP000 390 Press and hold down until the centre bar and the right bar are at the same height Visually check whether the locking 1 unlocks properly ð The locking 1 has locked properl...

Page 170: ...et The higher the sensitivity of the direction display is set the stronger the motion indication appears in the form of arrows on the working screen 2 EQ001 003 EQ001 064 ü For The menu level is active refer to page 161 To open the menu press Æ The display shows the Sensitivity of direction display menu Adjusting the sensitivity Change value refer to page 162 14 9 Menu 3 Central lubrication For th...

Page 171: ...Menu 4 Bale scales For the bale scales version In this menu a correction value can be set for the bale scales if the calculated weight 2 deviates from the weight of external calibrated scales 4 100 0 531 kg 1 2 EQG001 000 ü For The menu level is active refer to page 161 To open the menu press Æ The display shows the Bale scales menu Recurring icons refer to page 160 Display area Icon Designation E...

Page 172: ...d Adjusting bale scales Press or until the value 2 corresponds to the weight of the test weight To save the value press Æ The icon is briefly displayed and the value is saved INFORMATION If the limit range is not adequate to adjust the bale scales contact KRONE customer service Zeroising bale scales If there is no bale weight on the bale scale when the bale chute is lowered but a value 2 is displa...

Page 173: ...asurement menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 5 Moisture measurement refer to page 173 5 1 Error message for moisture measurement refer to page 173 5 2 Correction value for moisture measurement refer to page 174 14 11 1 Menu 5 1 Error message for moisture measurement In this menu the value is set from which the error message...

Page 174: ...ecurring icons refer to page 160 Setting value for display Change value refer to page 162 Deactivating error message 36 In order to deactivate the error message press Æ The display switches from to Activating error message 36 In order to activate the error message press Æ The display switches from to 14 11 2 Menu 5 2 Correction value for moisture measurement In this menu a correction value can be ...

Page 175: ... page 160 Display area Item Designation Explanation 1 Value Measured moisture 2 Correction value Adjustable value range 10 to 10 Determining the moisture Use an external system to determine the moisture Æ If the measured value matches the value 1 on the display everything is correct Æ If the measured value does not match the value 1 on the display correct the value on the display Setting the corre...

Page 176: ...he display shows the Silage additives unit menu Recurring icons refer to page 160 Display area One of three modes can be selected Icon Meaning Explanation OFF Mode 1 3 Silage additive system switched off ON Mode 2 3 Silage additive system switched on Continuous operation AUTO Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick up is in the f...

Page 177: ...e Counter menu The Counter menu is divided into the following sub menus depending on the machine configuration Icon Designation Menu 13 1 Customer counter refer to page 177 Menu 13 2 Total counter refer to page 181 14 13 1 Menu 13 1 Customer counter 13 1 1 NAME 01 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 EQ001 008 EQ001 070 ü Menu 13 Counter is called refer to page 177 To open the menu press Æ The ...

Page 178: ...sitive An input mask opens Tap the icon to select the detail counter Recurring icons refer to page 160 Icon Designation Explanation Display detail counter Displays counter information for the selected customer counter Changing the designation of a customer counter Press on Designation ð An input mask opens Enter designation via keypad Press to save the designation In order to leave the input mask ...

Page 179: ...select the detail counter press Selecting the customer counter ü The detail counter has been selected To return to the customer counter press Icon Designation Increase number of bales Reduce number of bales Select Uncut bales counter Select Cut bales counter Display range of detail counter Icon Designation Explanation Selected customer counter Here customer counter 1 Further information refer to p...

Page 180: ...s Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For bale scale version Total weight of all bales Average weight counter For bale scale version Average weight of the weighed bales Resetting customer counter The customer counter to be reset must not be activated To select the customer counter press or Press ð The selected customer counter is reset to zero ð...

Page 181: ...tal weight counter For the bale scales version the Average weight counter Changing the cut bales counter Press To increase the number of bales press To reduce the number of bales press Æ At the same time the following counters are changed the season counter the day counter the Total length counter the knot counter For the bale scales version the Total weight counter For the bale scales version the...

Page 182: ...h Operating hours counter Counts only when the PTO shaft is run ning Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For the bale scale version Total weight of all bales Bale length counter For the bale scales version Icon Designation Explanation Total weight ...

Page 183: ...is reset to zero 14 14 Menu 14 ISOBUS EQG001 001 ü The menu level has been selected refer to page 161 To open the menu press Æ The display shows the ISOBUS menu Depending on how the machine is equipped the ISOBUS menu is divided into the following sub menus Menu Sub menu Designation 14 ISOBUS refer to page 183 14 1 Diagnostics Auxiliary AUX refer to page 184 14 2 Diagnostics driving speed directio...

Page 184: ...87 14 9 Switching between the terminals refer to page 188 14 14 1 Menu 14 1 Diagnostics Auxiliary AUX A representation of the joystick appears on the display If functions are operated using the joystick the display lists the icons of these functions The functions cannot be executed in this menu EQG000 011 ü Menu 14 ISOBUS is called refer to page 183 To open the menu press Æ The display shows the A...

Page 185: ...m the tractor The direction of travel of the tractor is evaluated for locking the steering axle If the evaluation of the ISOBUS data from the tractor has been activated The direction of travel of the tractor is not evaluated for locking the steer ing axle If the evaluation of the ISOBUS data from the tractor has not been activ ated 14 14 3 Menu 14 3 Configuring main window This menu can be used to...

Page 186: ...ay shows the new display element To save the new display element press Æ The new display element is saved for the information bar of the main window Selectable display elements Depending on the machine configuration the following display elements can be positioned in the information bar of the main window refer to page 147 Icon Designation Explanation Current PTO speed In min 1 h19 Operating hours...

Page 187: ...ngth of all pressed bales In m or ft depending on selected system of units The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the selec ...

Page 188: ...s INFORMATION This menu is only available if several ISOBUS terminals are connected When switching over for the first time the configuration of the machine is loaded into the next terminal The loading process may take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restarting the syste...

Page 189: ... refer to page 189 15 2 Actuator test refer to page 195 15 3 Software information refer to page 199 15 4 Error list refer to page 199 14 15 1 Menu 15 1 Sensor Test WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test machine parts may start to move unintentionally Thus there is a risk of serious injuries or death Turn off PTO shaft In the sensor t...

Page 190: ...r part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be adjusted so that in the attentuated state the bar is in the upper marking Then check whether the bar is in unattenuated state in the lower marked area Possible sensors depending on the machine configuration There is an overview of the position of the...

Page 191: ... B 7 Packer feed active B8 B 8 Lower twine B9 B 9 Needle connecting rod left B10 B10 Knotter monitoring B11 B11 Bale chute B12 B12 Bale ejection B13 B13 Needle connecting rod right B14 B14 Bale ejector B15 B15 Star wheel B17 B17 Baling flap pressure B18 B18 L Force sensor left B19 B19 R Force sensor right B20 B20 Pick up speed B21 B21 Position MultiBale B22 B22 Bale on table B23 B23 Pick up positi...

Page 192: ... Acceleration sensor bale scale B41 B41 1 Upper twine 1 B42 B42 2 Upper twine 2 B43 B43 3 Upper twine 3 B44 B44 4 Upper twine 4 B45 B45 5 Upper twine 5 B46 B46 6 Upper twine 6 B55 B55 CH2 Force sensor rear left B56 B56 CH1 Force sensor rear right Possible status displays of the sensors Icon Designation 1 Sensor attenuated metal in front of the sensor 2 Sensor unattenuated no metal in front of the ...

Page 193: ...st be in the lower marked area of the bar display When the pushbutton is not pressed the bar must be in the upper marked area of the bar display 15 1 S5 S6 S3 3 3V 2 5V 1 3V 0 6V 3 1V state 5 EQ000 042 Possible pushbuttons depending on the machine configuration Electrical component identification ORI Moment ary switch Designation S1 S1 Lift blade cassette S2 S2 Lower blade cassette S3 S3 Move in b...

Page 194: ...Check dimension X measured between the upper edge of the sensor 4 and the edge of the signal sheet 3 Æ If the dimension is X 5 mm the setting is correct Æ If the dimension is not X 5 mm the sensor must be set Setting Loosen the nuts 5 on both sides of the sensor 4 Push the sensor 4 upwards until dimension is X 5 mm between the upper edge of the sensor 4 and the edge of the signal sheet 3 Tighten t...

Page 195: ...en set correctly if the sensor test shows that the sensor is attenuated Æ If the sensor test shows that the sensor is unattenuated set the sensor until the sensor test shows that the sensor is attenuated 14 15 2 Menu 15 2 Actuator test WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The ...

Page 196: ...d pilot valve K02 K02 Retract pilot valve K03 K03 Bale chute piston surface K04 K04 Bale chute annular surface K05 K05 Lift bale chute K06 K06 Bale ejector annular surface K07 K07 Blade cassette annular surface K08 K08 Blade cassette plunger surface K09 K09 Release baling flaps K11 K11 Pressure limiting valve baling flaps K14 K14 Entire bale K15 K15 MultiBale K17 K17 Starter aid K20 K20 Steering a...

Page 197: ...stem K70 K70 M1 Motor knotter triggering H1 H1 Working lights H2 H2 Working lights K100 K100 Warning beacon XA1 XA10 Silage Additives Unit Possible status displays of the actuators Icon Status 1 Actuator on 2 Actuator off 3 General actuator error 4 No supply voltage Possible cause Fuse defective Diagnostics for digital actuators 15 2 K01 K02 state 2 OFF EQG000 019 ...

Page 198: ...s to switch the actuator on Press to switch the actuator off Diagnostics for analogue actuators 15 2 K02 K11 Y31 state 1 ON PWM 300 I 0mA EQG000 020 A current in mA can be set with the PWM value in parts per thousand With a value of PWM 500 the current should be between 500 mA and 3000 mA depending on the valve that is used and the operating temperature Diagnostics motors H1 K70 M1 Y31 15 2 state ...

Page 199: ... open the menu press Æ The display shows the Software info menu Display area Icon Designation SW Total software version of the machine 14 15 4 Menu 15 4 Error list KMC 522064 7 EQG000 060 ü Menu 15 Settings is called refer to page 189 In order to display the present error messages press Æ A window with the present error messages opens Further information refer to page 299 Meaning cause and remedy ...

Page 200: ...oncoming traffic and obstacles when turning WARNING Risk of accident caused by non locked regulating valves of tractor When regulating valves are not locked machine components could be activated unintentionally This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport journeys on ...

Page 201: ...f steering axle is locked refer to page 202 ü For self steering axle version and Comfort 1 0 version The self steering axle is locked refer to page 151 ü The parking brake is released refer to page 121 ü The regulating valves on the tractor are in neutral position and locked ü The brake works faultlessly ü The lighting has been controlled and works faultlessly ü The tyres have no cuts or breaks ü ...

Page 202: ...els in straight direction Drive the tractor a short distance straight forward until the steered wheels are straight Reverse travel For Medium 1 0 version Position wheels of self steering axle in straight position refer to page 202 and lock the self steering axle refer to page 202 For Comfort 1 0 version Position wheels of self steering axle in straight position refer to page 202 and lock the self ...

Page 203: ...lf steering axle is locked Æ The display switches from to Releasing Press ð The icon flashes until the self steering axle is released Æ The display switches from to Operation of machine without LS Load Sensing connection Pressurise the control unit Lock Press ð The icon flashes until the self steering axle is locked Æ The display switches from to Depressurise the control unit Releasing Press ð The...

Page 204: ... For Comfort 1 0 version The self steering axle is locked refer to page 203 ü For Medium 1 0 version The self steering axle is locked refer to page 202 Shut down and safeguard the machine refer to page 26 For Medium 1 0 version Lock stop cock self steering axle refer to page 113 Disconnect machine from tractor refer to page 205 Push the button 2 at the release valve 1 position I to release the com...

Page 205: ... until the base plate rests on ground refer to page 120 For ball drawbar eye Ø 80 version Unlock the locking of the ball drawbar eye on tractor side Start tractor engine For ball drawbar eye Ø 80 version The parking jack has to be lowered until the ball drawbar eye does not rest on the ball head hitch of the tractor anymore refer to page 120 Switch off the tractor engine remove the ignition key an...

Page 206: ...y result in serious accidents Carry out the following measures to secure moving machine parts Securing side hood BP000 187 Right and left machine side Open side hood 1 refer to page 101 Guide a cable tie 2 through the openings of the flap locking device 3 Close the side hood 1 refer to page 101 Place the cable tie 2 around the lock 4 and tighten it Securing the guide wheels BP000 188 Right and lef...

Page 207: ...ns The support jack is in the transport position refer to page 120 ü For hydraulic support jack version and Medium 1 0 version The support jack is in transport position refer to page 121 ü The pick up has been lifted and secured via stop cock refer to page 111 ü The bale chute is lifted into transport position and secured refer to page 114 ü For self steering axle version and Medium 1 0 version Th...

Page 208: ... working height of the pick up BPG000 035 ü The pick up is raised into transport position refer to page 112 Shut down and safeguard the machine refer to page 26 WARNING Risk of injury due to unintentional movement of the pick up If the pick up is not secured by the stop cock the pick up may move unintentionally Thus persons could be seriously injured In order to secure the pick up against unintent...

Page 209: ...tion position I Secure the depth limiter 1 with the disc and the linch pin 2 Check if the depth limiter 1 is in the same position on both sides of the pick up Crop collection without using guide wheels ü The machine is shut down and safeguarded refer to page 26 Slightly raise the pick up via control unit Switch off the tractor engine remove the ignition key and take it with you Open the guard 3 Re...

Page 210: ...se dimension X via nut 2 In order to increase the bearing pressure reduce dimension X via nut 2 Set the dimension X for both springs 1 identically on the right and left machine side Close the guard sheet of the pick up 16 3 Setting the crop press roller unit WARNING Risk of injury if the machine is used without a crop press roller unit The crop press roller unit is used for accident protection If ...

Page 211: ...n raised higher Check if the chains 3 are attached to the holders 4 with the same length on both machine sides Setting the bearing pressure of the crop press roller 2 1 3 BPG000 068 The spring 1 sets the bearing pressure of the crop press roller 2 to the swath Dry crops Increase the bearing pressure Moist crops Reduce the bearing pressure ü The machine is shut down and safeguarded refer to page 26...

Page 212: ...o page 100 Move plunger laterally in that position using a mounting lever to check whether the needle slots of the plunger laterally touch the knotter needles 1 ð If the knotter needles 1 do not touch the needle slots the knotter needles 1 are correctly set If the knotter needles 1 touch the needle slots Loosen the screws 2 Align the knotter needles 1 to the needle slots of the plunger and tighten...

Page 213: ...er to block the knotter needles 5 in this position apply the flywheel brake refer to page 100 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knotter needles 5 Afte...

Page 214: ...5 in this position apply the flywheel brake refer to page 100 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knotter needles 5 After setting the knotter needles in...

Page 215: ...l refer to page 123 Turn the flywheel manually in working direction refer to page 54 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 100 Check the dimension X between the upper edge of the twine disc 2 to the centre of the lower roll 2 in the needle point Æ If the dimension is X 105 115 mm the setting is correct Æ If...

Page 216: ...n the flywheel manually in working direction refer to page 54 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 100 Check dimension X between the upper edge of the twine disc cleaner 2 to the centre of the needle roll 1 Æ If the dimension is Y 120 130 mm the setting is correct Æ If the dimension is notX 120 130 mm the ...

Page 217: ... The knotter gearbox is in idle position refer to page 54 Visually check whether the tube 2 is in the centre of the trough 3 Æ If the tube 2 is not in the centre of the trough 3 the rear needle yoke has been set correctly Æ Move the needle brake 4 if the tube 2 is not in the centre of the trough 3 Check dimension X Æ If the dimension is X 11 18 mm the stop 5 has been correctly set Æ If the dimensi...

Page 218: ... roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 Visually inspect whether the roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 Æ If the roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 the setting is correct Æ If the roll 3 does not touch the lower third of the tube 5 during ...

Page 219: ...dimension must be X 1 6 mm measured between the locking 2 and the journal 1 of the front needle yoke 5 Check the dimension X between the locking 2 and the journal 1 Æ If the dimension is X 1 6 mm the setting is correct Æ If the dimension is not X 1 6 mm Dismount the rubber buffer 7 on the right hand and left hand machine side Place or remove the same number of spacer washers 8 under the rubber buf...

Page 220: ...nsion is X 35 mm Tighten the counter nut 1 Slightly pre tension the spring 4 by tightening the nut 3 Tighten screws 5 Damage to the needle yoke If the setting for spring length Y is not performed in idle position the needle yoke may be damaged Perform setting for spring length Y just in idle position refer to page 124 Tension the spring 4 by tightening the nut 3 until the spring length is Y 105 mm...

Page 221: ...n the flywheel manually in working direction until the needle points 1 have reached the upper edge b of the fixed retainers 3 in the bale channel floor refer to page 124 In order to block the needles in this positon apply the flywheel brake refer to page 100 Check the dimension X between the plunger front edge and the needle point Æ If the dimension is X 60 90 mm the setting is correct Æ If dimens...

Page 222: ...r Set the spring tension of the needle brake refer to page 219 16 8 Simulating a big bale BP000 171 ü The machine is shut down and safeguarded refer to page 26 For single knotter version ü The lower twine is threaded refer to page 105 Make a catch hook 1 In order to simulate a tied big bale pull the twine 2 with the catch hook out of the bale channel and fix it on the top of the baling flap with a...

Page 223: ...er to page 124 Turn the flywheel manually in the working direction until the knotter needle 5 nearly touches the upper twine 3 ð At this point in time the upper twine 3 must be centred in front of the knotter needle 5 If the upper twine is not centred in front of the knotter needle Align the upper needle by using a mounting lever until the upper twine is centred in front of the knotter needle If t...

Page 224: ... the twine driver 2 refer to page 124 Apply flywheel brakerefer to page 100 Pull the linch pin and swivel up the knotter By turning the twine pusher swivel the twine bar 3 to the middle of the knotter needle 1 and check dimension X Æ If the dimension is X 2 4 mm the setting is correct Æ If the dimension is not X 2 4 mm the twine pusher must be set Repeat this process for all twine pushers 1 Settin...

Page 225: ... 10 mm the twine pusher 1 must be readjusted Setting the twine pusher Loosen counter nut 2 and screw 3 of the joint bearing Turn the joint head 4 until the dimension is X 3 10 mm Tighten counter nut 2 and screw 3 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaft refer to page 228 Swivel the twine bar by hand Æ If the twine pusher ca...

Page 226: ...the twine pusher 1 grabs the twine apply the flywheel brake refer to page 100 in order to block the knotter needles in this position Check the dimension X between the tip of the twine pusher and the twine Æ If the dimension is X 5 10 mm the setting is correct Æ If the dimension is not X 5 10 mm the twine pusher must be readjusted refer to page 224 Check the overreach on all twine pushers 16 12 Che...

Page 227: ...s correct Æ If the dimension is not X 2 5 mm the twine pusher 1 must be readjusted Repeat this process for all twine pushers 1 Setting the twine pusher Loosen the screws 3 Move the twine pusher 1 until the dimension is X 2 5 mm Tighten the screws 3 Swing the knotter down and secure with the linch pin Repeat this process for all twine pushers 1 Release flywheel brake refer to page 100 Finish the ty...

Page 228: ...nter nut 2 and nut 5 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaftrefer to page 228 Swivel the twine pusher by hand Æ If the twine pusher can be swivelled easily the setting is correct Æ If the twine bar can only be swivelled with difficulty there may be several causes for this 1 If the control linkage is bent it must be replace...

Page 229: ... 2 unwind the nut 3 to the thread end of the eyelet bolt 16 15 Setting the knotter shaft brake BPG000 052 ü The machine is shut down and safeguarded refer to page 26 Pre tension the springs 1 until the dimension is X 19 mm 16 16 Setting the twine brake BPG000 055 For single knotter version The twine brakes 1 can be found in the twine boxes The twine brakes 1 hold the lower twines from the twine bo...

Page 230: ...ing twine tension on upper twine BP000 193 The twine tension depends on the selected twine and must be checked A twine tension that is set too high may cause knotter errors and place too heavy load on the parts involved The upper twines 3 should be held by the twine brakes 4 up to a tensile force of 100 120 N Before the twine brakes will allow the upper twines to slip through the twine tension arm...

Page 231: ...ter errors occur when using twine with a different running length the twine brake must be set In order to set the twine brake contact KRONE Customer Service Factory setting dimension X 70 mm Increasing tensioning force The dimension X must be reduced via wing nut 2 Reducing tensioning force The dimension X must be increased via wing nut 5 16 19 Setting the single knotter WARNING Danger to life due...

Page 232: ... initiating function tying process I 2 1 I II II 2 BP000 107 In order to avoid unintentional triggering of the tying process during maintenance adjustment and repair work at the knotter the lever for initiating the tying process must be locked ü The machine is shut down and safeguarded refer to page 26 Blocking function tying process In order to block the function tying process move the safety lev...

Page 233: ...page 26 ü The knotter shaft is secured refer to page 103 The function of the twine driver 2 depends on the position of its indentation opposite the twine disc cleaner 1 In the factory the twine driver 2 has been preset to dimension X 0 2 mm If the indentation on the twine driver 2 is positioned too far forward clockwise the twine snagged by the twine driver as it is being guided along by the knott...

Page 234: ...n and safeguarded refer to page 26 ü The knotter shaft is secured refer to page 103 The holding force is preset in the factory The twine retainer spring 3 must never be pre tensioned to block length Ensure stronger or weaker pre tensioning of the twine retainer springs 3 with nut 2 approx half a turn 16 19 5 Setting the blade lever BP000 202 The blade lever 1 must be aligned so that the billhook 3...

Page 235: ... ensure that the marked area I is smoothed and rounded ð If this area I shows wear formation of grooves the blade lever must be exchanged BP000 204 Carry out a visual inspection to ensure that twine ends are not unequally cut or frayed ð If twine ends are unequally cut or frayed regrind the twine blades ð If twine blades are broken or show too much wear exchange twine blades Repeat this process fo...

Page 236: ... 1 Blocking initiating function tying process I 2 1 I II II 2 BP000 107 In order to avoid unintentional triggering of the tying process during maintenance adjustment and repair work at the knotter the lever for initiating the tying process must be locked ü The machine is shut down and safeguarded refer to page 26 Blocking function tying process In order to block the function tying process move the...

Page 237: ... page 26 ü The knotter shaft is secured refer to page 103 The function of the twine driver 2 depends on the position of its indentation opposite the twine disc cleaner 1 In the factory the twine driver 2 has been preset to dimension X 0 2 mm If the indentation on the twine driver 2 is positioned too far forward clockwise the twine snagged by the twine driver as it is being guided along by the knot...

Page 238: ...s shut down and safeguarded refer to page 26 ü The knotter shaft is secured refer to page 103 The holding force is preset in the factory Loosen the counter nut 4 Ensure stronger or weaker pre tensioning of the twine retainer springs 3 via screw 2 approx half a turn Tighten the counter nut 3 16 20 5 Setting the blade lever BPG000 041 The blade lever 1 must be aligned so that the billhook 3 can turn...

Page 239: ...ion is X 15 18 mm the setting is correct ð If the dimension is not X 15 18 mm the blade lever must be aligned Carry out a visual inspection to ensure that the marked area I is smoothed and rounded ð If this area I shows wear formation of grooves the blade lever must be exchanged BP000 204 Carry out a visual inspection to ensure that twine ends are not unequally cut or frayed ð If twine ends are un...

Page 240: ... 2 counterblades The plunger 1 is equipped with 7 blades ü The machine is shut down and safeguarded refer to page 26 Trigger the tying process manually with machine at standstill refer to page 123 Release flywheel brake refer to page 100 Turn the flywheel manually in working direction until the blades 2 are positioned above the counterblade 3 refer to page 124 Apply flywheel brakerefer to page 100...

Page 241: ... clamping screw 3 tightening torque 160 Nm 16 22 2 Checking setting the cleaning rails BP000 216 The cleaning rails 1 are positioned on the 4 rolls 3 of the plunger They remove dirt deposits from the running rails of the plunger ü The machine is shut down and safeguarded refer to page 26 Check dimension X ð If the dimension is X 1 2 mm the setting is correct ð If the dimension is not X 1 2 mm the ...

Page 242: ...e completely to the rear and front In doing so watch dimension X relative to the bale channel 2 Æ If the dimesion measures X 1 2 mm at the narrowest point during the whole movement the setting is correct Æ If the dimesion measures X 1 2 mm at the narrowest point during the whole movement the plunger must be aligned Aligning the plunger Turn the flywheel in working direction refer to page 124 and m...

Page 243: ...tion refer to page 124 and move the plunger once completely to the rear and front In doing so watch dimension X relative to the bale channel 2 Æ If the dimesion does not measure X 1 2 mm at the narrowest point during the whole movement the process must be repeated until the dimension measures X 1 2 mm at the narrowest point of the bale channel 16 23 Setting packer relative to plunger Description o...

Page 244: ...only necessary if the following parts have been disassembled Packer coupling 4 packer gearbox 3 chain coupling 2 transfer gearbox 1 or disassembling drive train transfer of transfer gearbox relative to main gearbox 6 Crank arm 7 of main gearbox 6 Check if the packer coupling is engaged refer to page 244 Check if the Variable Filling System VFS is in zero position refer to page 248 Move packer stri...

Page 245: ...se flywheel brake refer to page 100 Turn the flywheel manually in working direction until the large roll of the packer strip 3 running in front of the feeder strip 2 appears in the inspection window 1 Keep turning the flywheel until the dimension is X 30 60 mm between the large roll of the packer strip 3 and underneath the inspection window Secure the packer in this position with a mounting lever ...

Page 246: ...ad point Apply flywheel brakerefer to page 100 Put the roller chain 7 on the chain coupling and secure it Mount the protection 6 on the chain coupling Remove the mounting lever Checking the setting Release flywheel brake refer to page 100 Turn the flywheel 13 into working direction refer to page 124 until the piston rod is in its extended position I rear dead point The packer 10 is correctly set t...

Page 247: ...ter 12 Packer tray 5 Cam disc 13 Setting screw anvil 6 Tripping ratchet 14 Anvil 7 Grooved ball bearing anvil 15 Brake plate 8 Spring triggering sensitivity 16 24 1 Preset the threaded rod stop of sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine never move the threaded rod 9 into position VI For MultiBale version NOTICE Damage to the ...

Page 248: ... VFS is required if the bale channel does not fill up sufficiently to its full height that means the filling of the big bale must be improved to the top the overload coupling of the packer engages too frequently Observe the following sequence when setting the Variable Filling System VFS Put the Variable Filling System VFS in zero position refer to page 248 Checking setting triggering sensitivity r...

Page 249: ... 13 until the dimension is Y 5 8 mm between the centre of the grooved ball bearing and the tripping ratchet tip 6 Make sure that the grooved ball bearing rets on the tripping ratchet Æ If dimension Y cannot be set check and set if required the absorbing unit refer to page 254 Set the threaded rod 9 until the sensing rake 11 has a dimension of X 5 10 mm to the edge of the packer tray 12 16 24 3 Set...

Page 250: ...cess 16 24 4 Setting the rubber pad on the zero adjuster BP000 236 ü The machine is shut down and safeguarded refer to page 26 ü The Variable Filling System VFS is in zero position refer to page 248 Place or remove washers under the rubber buffers 16 until the dimension is X 0 2 mm 16 24 5 Checking setting spring at zero adjuster BP000 237 In the factory the spring 2 is set to dimension X 185 mm ü...

Page 251: ...ing throughput The spring tension should be reduced if the packer overload coupling engages too frequently Poorly filled out bale corners are generally the result of unfavourable swath shapes or driving to one side Increasing reducing the spring tension Loosen the screw connection 13 In order to reduce the spring tension reduce dimension X In order to increase the spring tension increase dimension...

Page 252: ...ivity has been extended to the maximum install the sensing rake 11 in the next higher position If the overload protection still responds too frequently after the triggering sensitivity has been reduced to the maximum install the sensing rake 11 in the next lower position Moving the sensing rake Loosen the hexagon head screw 17 Move the sensing rake 11 into the desired position Tighten the hexagon ...

Page 253: ...e Filling System Release flywheel brake refer to page 100 Turn the flywheel manually in working direction until the grooved ball bearing 7 is on the highest position area I of the cam disc 5 Æ In this position the tines 18 of the sensing rake 11 must be outside II of the packer tray 12 Check if the tines 18 are outside I of the packer tray 12 Æ If the tines are not outside the packer tray Correct ...

Page 254: ... brake yoke of the absorbing unit must be set refer to page 254 16 24 9 Checking setting absorbing unit BP000 242 The purpose of the absorbing mechanism is to prevent the sensing rake from triggering the VFS clutch unintentionally by recoiling back against it The length of the braking path in the two stop positions is set with the brake yoke 1 Stop positions are Stop position II The Variable Filli...

Page 255: ... same value the brake yoke must be set Setting the brake yoke Loosen the screw connection 20 Move the brake yoke Tighten the screw connection 20 Pre tension the spring 21 of the brake to a dimension of X 55 mm spring length only Recheck the absorbing unit again and repeat the procedure until the dimension Y and dimension Z are identical 16 25 Setting the flywheel brake X BPG000 075 The flywheel br...

Page 256: ...sitions Depending on the blade group control system the following cutting lengths can be set Cutting length Number of blades Upper blade group Lower blade group No blades 88 mm 13 blades 88 mm 13 blades 44 mm 26 blades Table cutting length depending on blade group control system when fully equipped ü The machine is shut down and safeguarded refer to page 26 Attach the auxiliary tool 1 to the upper...

Page 257: ...raised BP000 244 In order to set different cutting lengths a number of blades must be removed from the blade cassette or inserted in the blade cassette The following cutting lengths can be set Cutting length Number of blades Occupied blade compart ment No blade 44 mm 26 blades Each 88 mm 13 blades Each second 176 mm 6 blades Each third Table cutting length depending on the number of blades used in...

Page 258: ...ade group control system are in position Pulling out blade cassette In order to pull out the blade cassette 5 unlock the locking lever 6 and pull out the blade cassette sideways as far as the stop Unlocking the blade control shaft Switch the locking lever 7 in position Removing inserting blades WARNING Danger of being cut by sharp blades Wear suitable protective gloves Remove the blade 4 verticall...

Page 259: ... BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 259 For Comfort 1 0 version Release Press ð The and icons are displayed Raising Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches ...

Page 260: ... Maintenance table 17 1 1 Maintenance Before the beginning of the season Checking oil level Main gearbox refer to page 287 Packer gearbox refer to page 288 Transfer gearbox refer to page 289 Gearbox cutting unit top part refer to page 289 Gearbox cutting unit bottom part refer to page 290 Gearbox of knotter fan refer to page 291 Compressor refer to page 298 Components Tightening screws nuts refer ...

Page 261: ... gearbox refer to page 288 Transfer gearbox refer to page 289 Gearbox cutting unit top part refer to page 289 Gearbox cutting unit bottom part refer to page 290 Gearbox of knotter fan refer to page 291 Compressor refer to page 298 17 1 4 Maintenance Every 10 hours but at least once a day Checking oil level Main gearbox refer to page 287 Packer gearbox refer to page 288 Transfer gearbox refer to pa...

Page 262: ...Transfer gearbox refer to page 289 Gearbox cutting unit top part refer to page 289 Gearbox cutting unit bottom part refer to page 290 Gearbox of knotter fan refer to page 291 Compressor refer to page 298 Components Checking the slack adjuster refer to page 293 Check fire extinguisher refer to page 273 17 1 7 Maintenance every 2 years Components Check compressed air reservoir refer to page 294 Pneu...

Page 263: ...screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head ...

Page 264: ...x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 2 5 3 5 4 1 M5 4 7 7 8 M6 8 ...

Page 265: ...ing Ventilation breather filter made of steel Bleed valve made of brass Ventilation and breather filter made of brass Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque Nm 10 M10x1 8 M12 x 1 5 14 G1 4 14 M14 x 1 5 16 M16 x 1 5 45 40 24 24 M18 x 1 5 50 45 30 30 M20 x 1 5 32 G1 2 32 M22X1 5 35 M24x1 5 60 G3 4 60 M33x2 80 G1 80 M42x1 5 100 G1 1 4 100 Always replace copper rin...

Page 266: ...ess ð The and icons are displayed Lowering Press and hold Alternatively the blade cassettes can be lowered via the external momentary switches Releasing the single blade locking device ü The machine is shut down and safeguarded refer to page 26 Attach the auxiliary tool 1 to the upper or and lower blade group control system 2 3 WARNING Risk of injury due to spring pressure on the auxiliary tool Do...

Page 267: ...blades Wear suitable protective gloves Remove the blade 4 vertically upwards Insert the new blade vertically from above Locking blade control shaft Switch the locking lever 7 in position Push in the blade cassette 5 until the locking lever 6 catches in place Insert the auxiliary tool 1 into the holder on the machine Lifting blade cassette For Comfort 1 0 version Actuate the control unit on the tra...

Page 268: ...othes for example eye protection ü The machine is shut down and safeguarded refer to page 26 Remove chaff and dust from the knotters the packer control and the flywheelafter each use Under very dry working conditions the cleaning must be repeated several times a day 17 5 Checking tensioning drive chains of the pick up Feed roller BP000 248 The roller drive 3 is located on the right side of the mac...

Page 269: ...counter nut 3 By tightening the nut 2 increase the tension of the spring 1 Secure the nut 2 with the counter nut 3 Close the guard sheet of the pick up Shorten too long chains by removing a chain link Tine rotor BP000 250 The chain drive of the tine rotor 4 is on the right and left machine side The spring 1 is preset to a dimension of X 60 mm ü The machine is shut down and safeguarded refer to pag...

Page 270: ...ts 460 Nm 505 Nm DV000 013 ü The machine is shut down and safeguarded refer to page 26 Checking tyres visually Check tyres for cuts and breaks visually Æ If there are cuts or breaks in the tyres repair the tyres or change them Intervals to check the tyres visually refer to page 260 Checking the tightening torque of the wheel nuts Tighten or loosen the wheel nuts in a crosswise manner in order of t...

Page 271: ...ion of the rolls refer to page 260 Checking 1 2 3 4 5 BP000 470 The wobbling movements 2 and the axial play 3 of the roll can be checked by disburden the roll 1 In order to disburden the roll 1 it 1 must be visible in the opening 5 of the packer frame Lift the roll 1 with a mounting lever A roll must be replaced under the following circumstances The roll is broken or bent The roll runs roughly If ...

Page 272: ... page 100 Turn the flywheel manually in working direction until the loosened roll can be removed from the opening 2 Apply flywheel brakerefer to page 100 Remove the roll the from the opening 2 Insert a new roll with a screw locking agent e g Loctite medium strength Tighten it hand tight Release flywheel brake refer to page 100 Turn the flywheel manually in working direction until the replaced roll...

Page 273: ...extinguisher 1 are not obstructed Weigh the fire extinguisher 1 to make sure that the fire extinguisher 1 is filled Ensure by a visual inspection that the seal on the erase head and the security seal are neither defective nor missing Check visually if the operating instructions on the type plate of the fire extinguisher 1 are readable and show to the outside Check if the fire extinguisher is affec...

Page 274: ...amage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statutory provisions NOTICE Damage to bearing points When using lubricating greases not...

Page 275: ...ssette refer to page 267 Lubricate all grease nipples 2 Push in the blade cassette until the locking lever 1 engages automatically Lift the blade cassette refer to page 267 18 3 Lubrication chart machine The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduced The types of lub...

Page 276: ...XC Original Operating Instructions 150000748_01_en Type of lubrication Lubricant Note Oiling Unless otherwise prescribed use oils based on vegetable matter Distribute evenly Left hand machine side BP000 270 Every 10 operating hours 1 BP000 271 a tandem axle b self steering axle ...

Page 277: ...intenance Lubrication 18 Lubrication chart machine 18 3 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 277 Every 50 operating hours 1 2a 3b BP000 272 Every 200 operating hours 1 2 3 4 5 ...

Page 278: ...Lubrication chart machine 278 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en Right hand machine side BP000 273 Every 10 operating hours 1 BP000 274 a tandem axle b self steering axle Every 50 operating hours 1 2a 3b ...

Page 279: ...Maintenance Lubrication 18 Lubrication chart machine 18 3 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 279 BP000 275 Every 200 operating hours 1 2 3 ...

Page 280: ...draulic hoses may wear out considerably Persons could be seriously injured or killed by means damaged hydraulic hoses The date of manufacture is printed on the hydraulic hoses This way the age can be ascertained quickly According to law hydraulic hoses must be replaced after 6 years Only use original spare parts when replacing hydraulic hoses NOTICE Damage to the machine due to soiling of the hydr...

Page 281: ...61 19 2 Hydraulic oil tank BPG000 056 ü The hydraulic cylinders of the bale channel flaps are completely retracted Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checking the oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean it and insert it completely Use a lint free cloth to clean th...

Page 282: ...ed When starting a working function in cold condition the contamination indicator 6 can hop out Once the operating temperature has been reached push back the contamination indicator 6 If the contamination indicator 6 hops out again the filter element must be changed The high pressure filter 7 of the on board hydraulic system is located in front of the twine box on the left side of the machine The ...

Page 283: ...ect the hydraulic hose To flush all trapped air out of the hydraulic system actuate all working functions bale ejector bale chute for the cutting unit version blade cassette for the self steering axle version self steering axle for the starter aid version starter aid several times 19 4 1 Venting control block with unscrewed system screw In order to depressurise the system move the control unit int...

Page 284: ...ury when the tractor engine is running Thus secure the tractor against rolling away and never turn on the PTO shaft Start the tractor In order to supply the hydraulic system with pressure set the control unit to pressure Using an allen key 2 mm loosen the inner hexagon socket head screw 2 by one turn Collect escaping hydraulic oil in a suitable container and dispose of properly Without starter aid...

Page 285: ...actor with Load Sensing system and machine without starter aid ü The system screw 1 is screwed in up to the stop ü The hydraulic hose is connected ü The hydraulic hoses are connected refer to page 86 Start the tractor Æ If the tractor can be started the control block has been correctly vented Æ If the tractor cannot be started or if the starting process takes a long time vent the control block aga...

Page 286: ...be vented on a test rig instead of on a tractor ü The system screw 1 is unscrewed up to the stop ü The flywheel brake is released ü The hydraulic hoses are connected Move the control unit several times from the pressure position into the float position In doing so check visually whether the flywheel is turning Æ If the flywheel is not turning the control block has been correctly vented Æ If the fl...

Page 287: ... or killed The safety routines must be read and observed to avoid accidents refer to page 26 20 1 Main gearbox INFORMATION The oil level must be checked and changed with the machine in horizontal position Use the lower edges of the cross members as a reference edge BPG000 053 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checking...

Page 288: ...routine Safely performing oil level check oil change and filter element change refer to page 27 Checking oil level Unscrew the locking screw of the inspection hole 1 ð The oil level must reach up to the inspection hole 1 If the oil reaches the inspection hole 1 Mount the locking screw of the inspection hole 1 tightening torque refer to page 265 If the oil does not reach the inspection hole 1 Top u...

Page 289: ...locking screw of the filling hole 3 Top up new oil via the filling hole 3 up to the inspection hole 1 Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 265 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew ...

Page 290: ...e inspection hole 1 Top up new oil via inspection hole 1 until the inspection hole 1 is reached Mount the locking screw of the inspection hole 1 tightening torquerefer to page 265 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the drain plug 2 and drain the oil Mount the drain plug 2 tightening torquerefer to page 265 Top up...

Page 291: ... hole 1 Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Tightening torque refer to page 265 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew the drain plug 2 and drain the oil Mount the drain plug 2 tightening torquerefer to page 265 T...

Page 292: ... it and turn it in completely Use a lint free cloth to clean the oil dipstick Turn out the oil dipstick 1 and check the oil level Æ If the oil level is indicated between the X and Y markings Turn in the oil dipstick 1 Æ If the oil level is indicated below the Y marking Top up oil via filling hole 1 Check oil level Changing oil ü A suitable container is available for escaping oil Turn out the oil d...

Page 293: ...impair the operational safety of the machine and cause accidents People may be seriously injured or killed as a result Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Have the brakes checked regularly by a specialist workshop Have damaged or worn brake hoses replaced immediately by a specialist workshop Irregul...

Page 294: ...Observe the maintenace intervals for the pneumatic brake cylinders refer to page 260 The setting may only be performed by authorised professional workshops 21 3 Checking compressed air reservoir WARNING Risk of injury from corroded or damaged compressed air reservoirs Damaged or corroded compressed air reservoirs may burst and cause serious injuries Observe the inspection intervals according to ma...

Page 295: ... reservoir checked in accordance with national requirements A check is recommended at intervals of 2 years 21 3 1 Checking the drain valve Shut down and safeguard the machine refer to page 26 ü A suitable container is available for escaping condensation water Open the drain valve 2 and allow the condensation water to run out Check and clean the drain valve 2 and screw it in again 21 3 2 Tightening...

Page 296: ... 1270 XC Original Operating Instructions 150000748_01_en 21 4 Maintaining the air filter of the pneumatic cylinder BP000 264 The air filter 1 for the pneumatic cylinder is located in the twine box on the left hand side in direction of travel Observe the intervals for the air filter refer to page 260 ...

Page 297: ...n If balers are fitted with a compressed air brake the compressed air connection on the tractor is used to fill the compressed air reservoir for cleaning the knotter 22 1 Cleaning changing the filter element at compressor BP000 266 INFORMATION Clean the air filter 1 at least once a day or several times a day in case of high dust load For heavy accumulations of dirt in the air filter the intake man...

Page 298: ...g oil at compressor BP000 268 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 27 Checking oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean it and insert it completely Clean the oil dipstick with a lint free cloth Pull out the oil dipstick 1 and read off oil level ð If the oil on the dipst...

Page 299: ...erved to avoid accidents refer to page 26 23 1 Malfunctions electrics electronics 23 1 1 Error Messages WARNING Personal injuries and or machine damage caused by non compliance of error messages If error messages are ignored and the malfunction is not remedied people may be injured and or the machine may be damaged seriously Remedy the malfunction when the error message is displayed refer to page ...

Page 300: ...m FMI Failure Mode Identification with an appropriate code FMI Meaning 0 The upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not permitted 3 There is an overvoltage or a short circuit to supply voltage 4 There is an undervoltage or a short circuit to ground 5 A cable is broken or amperage is too low 6 There is a short circuit to ground or...

Page 301: ...rds 31 The condition has been fulfilled 23 1 2 Overview of control units A10 A14 A20 A30 A40 A10 A14 A20 A30 A40 BPG000 074 Electrical component identification ECI ECI Designation ECI Designation A10 KRONE Machine Controller KMC A30 Force measurement amplifier for bale scale FMA2 A14 Moisture sensor RMS A40 Distributor central electrical system A20 Force measurement amplifier for bal ing force con...

Page 302: ...ev des Designation Dev des Designation A40 F1 KMC UB1 A14 F10 KMC UB5 A40 F2 KMC UB2 A14 F11 KMC UB4 A40 F3 KMC UB3 A14 F12 KMC UB6 A40 F4 ECU twine boxes UB1 A14 F13 Reserve A40 F5 ECU twine boxes UB2 A14 F14 Reserve A40 F6 Knotter motor A14 F15 UE KMC RMS FMA1 A40 F7 Reserve A14 F16 KMB1 twine boxes ISOBUS exten sion A40 F8 Reserve A14 F17 HMI_PWR A40 F9 Power supply 23 1 4 Remedying sensor actu...

Page 303: ...to eliminate the cause of the error 23 1 5 Error list General aspects on error causes The sequence of the possible causes listed was selected so that the easiest tests with regard to accessibility handling are listed first which makes troubleshooting easier Following the stated references you will get to the individual test steps of the possible error causes When all test steps have been processed...

Page 304: ...1 of the KRONE Machine Controller KMC Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The cabling is faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor an...

Page 305: ...round fault The cabling is faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control uni...

Page 306: ...bling is faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521101 Low V...

Page 307: ... faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521102 High Voltage ...

Page 308: ...ling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521103 Low Voltage group UB4 of the KRONE...

Page 309: ... Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521104 High Voltage group U...

Page 310: ...bling is faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521104 Low V...

Page 311: ... faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage refer to page 302 The control unit KMC is de fective Replace the control unit KMC 521105 High Voltage ...

Page 312: ...at connection UE Possible cause Remedy FMI 3 There is a short circuit or an overvoltage The cabling is faulty Check the cabling for damage refer to page 302 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 375 Check the sensor and cabling for damage ...

Page 313: ...y FMI 7 The mechanism does not respond The starter aid is active while the flywheel brake is engaged Release the flywheel brake 522005 PTO shaft Possible cause Remedy FMI 2 The data is not permitted The universal shaft rotates in road travel mode Switch off the PTO shaft Change the operating mode 522006 ERROR Universal shaft Possible cause Remedy FMI 0 The upper limit value was greatly exceeded Th...

Page 314: ... FMI 2 The data is not permitted In road travel mode the blade cassette is down Raise the blade cassette 522012 Blade cassette is down Possible cause Remedy FMI 2 The data is not permitted When the machine is starting up the blade cassette is down Raise the blade cassette 522013 S1 Momentary switch Raise blade cassette Possible cause Remedy FMI 2 The data is not permitted The momentary switch is s...

Page 315: ...FMI 7 The mechanics do not respond or the expected result was not achieved In road travel mode the bale chute is down Raise the bale chute 522018 Bale chute Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved When the universal shaft is ro tating the bale chute is up Lower the bale chute 522019 S5 Momentary switch Raise bale chute Possible cause Remedy ...

Page 316: ... mode If the alarm occurs frequently reduce the target baling force 522023 R MAX Baling force on the right Possible cause Remedy FMI 0 The upper limit value was greatly exceeded The baling force on the right baling flap has been ex ceeded In manual mode Reduce the target baling flap pressure In automatic mode If the alarm occurs frequently reduce the target baling force 522024 Lower twine Possible...

Page 317: ...d one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522029 5 Upper twine 5 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter tr...

Page 318: ...iggering Have the sensor adjusted 522036 4 Upper twine 4 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the max imum twine length has been exceeded when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522037 5 Upper twine 5 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine ...

Page 319: ...se Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522043 3 Upper twine 3 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522044 ...

Page 320: ...ossible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522051 3 Upper twine 3 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522052 4 Upper twine 4...

Page 321: ...required one The knotting process has not been finished withing two plunger strokes Check the electrical system of the knotter motor Check the mechanics in the area of the knotter triggering Have the sensor adjusted 522059 MultiBale Possible cause Remedy FMI 1 The lower limit value was far below the required one The switchover entire bale MultiBale has not been con cluded within 2 plunger strokes ...

Page 322: ...FMI 1 The lower limit value was far below the required one The pick up rotational speed is below the minimum rota tional speed Have the sensor adjusted 522064 Lift the pick up Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The pick up is not lifted in road mode Lift the pick up 522065 Lift the pick up Possible cause Remedy FMI 7 The mechanics do no...

Page 323: ...tch 522072 S4 Momentary switch Move out bale ejector Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522073 Bale chute Possible cause Remedy FMI 12 There is an internal error Automatic mode is not pos sible because the bale chute at top...

Page 324: ...e sensor is defective Have the sensor replaced 522087 Measuring Calibrating Possible cause Remedy FMI 17 The lower limit value has been reached The sensors Measure and Calibrate have been mixed up Swap the plugs of the sensors Measure and Calibrate 522088 Packer feed Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The sensor B7 Packer feed active ha...

Page 325: ...er feed active Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522104 B 2 Sensor B2 Blade cassette up Possible cause Remedy FMI 4 There is a cable break cable break short ...

Page 326: ...ront plunger calibrate Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522109 B 1 Sensor B1 Flywheel brake Possible cause Remedy FMI 4 There is a cable break cable break s...

Page 327: ...ge 302 The sensor wiring is faulty 522114 B17 Sensor B17 Baling flap pressure Possible cause Remedy FMI 2 The data is not permitted The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522115 B12 Sensor B12 Bale ejection Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 Ther...

Page 328: ...e break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522120 S6 Sensor S6 Lower bale chute Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable...

Page 329: ...r blade cassette Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522126 B41 1 Sensor B41 Upper twine 1 Possible cause Remedy FMI 4 There is a cable break cable break short...

Page 330: ...r twine 5 Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522131 B46 6 Sensor B46 Upper twine 6 Possible cause Remedy FMI 4 There is a cable break cable break short circui...

Page 331: ...ossible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522147 B38 a Sensor B38 Acceleration sensor bale scale Possible cause Remedy FMI 4 There is a cable break cable break short ...

Page 332: ... rod left Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522160 B33 Sensor B33 Blade cassette inactive Possible cause Remedy FMI 4 There is a cable break cable break shor...

Page 333: ...lade cassette active Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage FMI 5 There is a cable break general error or overload The sensor is damaged ex ternally Check sensor and wiring for damage refer to page 302 The sensor wiring is faulty 522298 B57 Sensor B57 Rotational speed knotter cleaning Possible cause Remedy FMI 5 There is a cable b...

Page 334: ... K12 Pressure limiting valve cutting rotor Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522304 K02 Actuator K02 Retract pilot valve Possible cause Remedy FMI 5 There is a cabl...

Page 335: ...ring of the actuator is faulty 522308 K09 Actuator K09 Release baling flaps Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522309 K25 Actuator K25 Baling flaps rapid traverse Po...

Page 336: ...error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522313 K20 Actuator K20 Steering axle Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actua...

Page 337: ...17 K30 Actuator K30 Cleaning 2 Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522318 K29 Actuator K33 Cleaning 1 Possible cause Remedy FMI 5 There is a cable break general error...

Page 338: ... wiring of the actuator is faulty 522322 FMA1 Force measurement amplifier 1 FMA 1 Baling force control Possible cause Remedy FMI 0 The upper limit value was greatly exceeded FMI 1 The lower limit value was far below the required one The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522325 H1 Actuator H1 Working lights re...

Page 339: ...al error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522329 H1 Actuator H1 Working lights pick up Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high...

Page 340: ...uator is faulty 522333 FMA2 Force measurement amplifier 2 FMA 2 Bale scale Possible cause Remedy FMI 0 The upper limit value was greatly exceeded FMI 1 The lower limit value was far below the required one The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522334 XA10 Actuator XA10 Silage Additives Unit Possible cause Reme...

Page 341: ...aulty 522340 K14 Actuator K14 Entire bale Possible cause Remedy FMI 5 There is a cable break general error or overload FMI 6 There is a short circuit to ground or amperage is too high The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 302 The wiring of the actuator is faulty 522346 K13 Actuator K13 Cutting rotor safety valve Possible cause Remedy FMI 5 There is ...

Page 342: ...eak short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors connected to the voltage group are defective There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 375 Check sensor and wiring for damage refer to page 302 The control unit is defective Replace the control ...

Page 343: ...eplace the control unit 522560 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Remedy FMI 19 There is a network CAN error The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522561 FMA1 Force measurement amplifier FMA for baling force regulation Possible cause Remedy FMI 4 There is a cable break c...

Page 344: ...e is a network CAN error The wiring is faulty Check wiring The control unit is defective Note the error number and the FMI Then contact the dealer 522566 FMA2 Force measurement amplifier FMA for bale scale Possible cause Remedy FMI 4 There is a cable break cable break short circuit general error or undervoltage The wiring to KMC is faulty Check wiring for damage One or more sensors actuat ors conn...

Page 345: ... baling force Check the rotational speed of the universally jointed drive shaft Pull the knotter needles out of the bale channel if required replace the shear bolt in the knotter and needle drive Malfunction The knotter needles fall back Possible cause Remedy The knotter shaft brake is set too loose Retighten the knotter shaft brake Malfunction The big bales are not pressed densely enough Possible...

Page 346: ...r does not start properly or not at all if the hydraulic hose is connected For the starter aid version With a connected starter aid the flywheel starts turning when starting the tractor Possible cause Remedy Air in the hydraulic system of the machine Vent the control block working hydraulics refer to page 283 Malfunction for Comfort 1 0 version The hydraulic functions do not move to the end positi...

Page 347: ...rrectly Remove wound up twine Check the knotter shaft brake Adjust it if necessary refer to page 229 The twine pusher is not set correctly Remove wound up twine Check twine pusher Adjust it if necessary refer to page 226 Malfunction One end of the knot is longer than the other one or the longer end is tied into the knot BP000 288 Possible cause Remedy The twine blade is blunt or jagged Sharpen or ...

Page 348: ...he knotter needle Possible cause Remedy The twine blade is blunt Sharpen or replace blunt or jagged twine blade Not enough tension on twine retainer Adjust the twine retainer refer to page 233 The bale density is too high Reduce the baling pressure refer to page 153 Worn twine driver or twine re tainer Replace worn twine driver or twine retainer Malfunction The knot is only in the twine strand whi...

Page 349: ... Too much distance between the scraper comb on the blade lever and the back of the bill hook Align the blade lever with light hammer taps Rough surface of billhook Replace the billhook The setting of the twine pusher is not correct Set the twine pusher refer to page 226 refer to page 227 Scraper distance of blade lever too short INFORMATION The blade lever can be deformed by a blunt twine blade Re...

Page 350: ...preceding bale Possible cause Remedy The twine has not been inser ted in the twine retainer be cause the distance between the knotter needle and twine driver is too great Check change position of knotter needle refer to page 211 The twine driver and twine re tainer do not form an opening for receiving the twine Correct the position of the twine driver refer to page 233 Replace the worn driver pini...

Page 351: ...on bill hook or bent billhooks or bill hook tongue Replace the billhook 2 2 Not enough twine tension on the lower twine strand Hold tight the twine brake at the lower twine strand Tighten the spring 6 by turning the wing nut 5 once or twice Remove any dirt deposits in all twine guide eyes 1 the twine brake 7 and on the swing angle 3 Replace broken springs 6 twine tension springs 4 or worn twine gu...

Page 352: ... the screwdriver 4 below the billhook tongue 3 and turn it This way determine the existing tension Loosen the nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the billhook tongue 3 and determine the newly set tension by turning the screwdriver 2 5 Not enough twine tension on the upper twine strand Hold tight the upper twine brake 1 Tighten the spring 4 by turning the wing nut 3...

Page 353: ...swinging the knotter up a slight resistance has to be noticeable when the blade lever passes over the bill hook 2 7 The blade lever has axial play Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 The scraper comb of the blade lever does not run cent rally over the billhook Align the blade lever see 2 6 Replace the bla...

Page 354: ...he flywheel until the upper needle 1 lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 The twine driver starts work ing too late Adjust the twine driver refer to page 237 Ensure that the knotter needle makes contact to the knotter in the topmost position upper dead point refer to page 215 Malfunction 5 The first knot closing knot has not been tied The upper t...

Page 355: ...the twine pusher in direction to the upper needle refer to page 224 refer to page 225 6 2 The spring of the upper ten sioning arm is broken or dis connected Replace the spring 1 or fasten it in place again 6 3 The upper tensioning arm does not work properly Check the upper tensioning arm 2 for free space from top to bottom and align or place the central lubrication line 3 elsewhere if necessary 6 ...

Page 356: ...fer to page 351 Malfunction 7 The second knot starting knot just exists in the lower twine strand No knot has been tied in the lower twine strand Possible cause Remedy 7 1 The lower twine tension springs do not work properly Ensure free room for the lower twine tension springs 2 Hold tight the lower twine brake 1 Tighten the spring 4 by turning the wing nut 3 once or twice 7 2 There is not enough ...

Page 357: ... Increase the twine tension on the upper twine strand see 2 5 refer to page 351 8 2 The lower twine tension spring is broken or released Replace or tighten the lower twine tension spring see 2 2 refer to page 351 8 3 The twine tension on the lower twine strand is insuffi cient Tighten the twine brake on the lower twine strand see 2 2 refer to page 351 8 4 The twine driver starts work ing too late ...

Page 358: ...pring is set too tight or Twine strands are cut through in the twine retainer Loosen the twine retainer refer to page 238 Remove accumulations of dirt or chaff under the twine retainer springs 9 5 The billhook is not turning Replace the pin 2 of the knotter hook drive wheel 1 Malfunction 10 Knot ends too short Thus the knot opens in most cases the second knot Possible cause Remedy 10 1 The tension...

Page 359: ...dle connecting rod breaks frequently As a result the needle yoke stops Possible cause Remedy 12 1 Strong wear of the twine guide eyes Replace the twine guide eyes 1 Replace the shear bolt on the needle connecting rod refer to page 49 23 5 Malfunctions in the central lubrication system NOTICE Damage to the machine due to soiling of the central lubrication system Even foreign body particles of the s...

Page 360: ...t leaks check the outlet screw connection on the main distributor Æ Tighten the threaded input connection Loosen all outlet screw connections on the main distributor ð The main distributor blocks and must be replaced if no lubricant leaks out of it ð The supply line from where the lubricant leaks leads to the subdistributor which must be checked next Tighten all outlet screw connections 3 Subdistr...

Page 361: ... to page 26 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine Park the machine in a weatherproof and dry place which is far away from corrosive substances Support the machine on blocks so that the total weight is not resting on the wheels Protect the tyres from external influences such as oil grease or direct sunlight etc NOTICE Damage...

Page 362: ...hey are cleaned mount and place them under tension Check chains and sprocket wheels for wear Disassemble the universal shaft Grease the inner tubes Grease the grease nipples on the universal joint of the universal shaft and on the bearing rings of the guard tubes Lubricating universal shaft INFORMATION Observe operating instructions of universal shaft manufacturer Lubricate the uncoated piston rod...

Page 363: ...ng the machine into service again initiate the knotting process manually and run through the large square baler manually In doing so check the functionality of the knotters and the needles Clean the knotter from preservatives vegetable oils Remove the grease from the drive disc and clean it Oil the chains Check the functionality of the knotter shaft brake on the right of the knotter shaft Lubricat...

Page 364: ...n and safeguarded refer to page 26 Checking replacing brake pads Check the brake pads 5 for uniform wear at 4 points on the circumference Æ When the wear limit dimension Y 50 mm is reached the brake pads must be replaced Venting the friction clutch Loosen the nuts 1 until the dics springs 4 are relieved Release flywheel brake refer to page 100 Turn the universal shaft manually Tighten the nuts 1 c...

Page 365: ...ds and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials A...

Page 366: ...ely the valves on the control block can be actuated manually refer to page 125 There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 375 Icon ECI Designation K01 Extend pilot valve K02 Retract pilot valve K17 Starter aid B34 Blade cassette pushed together B32 Blade cassette active B33 Blade cassette inactive K27 Blade cassette active p...

Page 367: ...Appendix 27 Hydraulic diagram working hydraulics Comfort 1 0 27 1 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 367 2 150101911_00 1 4 368 ...

Page 368: ...2 A1 B1 K03 K20 K27 K28 A4 B4 A3 A2 A5 B5 M1 K04 K02 K01 170 bar K17 P T LS M2 ML5 A B3 I II III T P LS B32 B33 B14 B11 U α B35 B34 B36 100 bar B23 Nur VC only VC Nur VC only VC B35 Nur XC only XC 150101911_00 1 4 1 1 2 ...

Page 369: ...ics Medium 1 0 Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 375 Icon ECI Designation Pick up B35 Position blade cassette Hydraulic support jack B14 Bale ejector B11 Bale chute B36 State of steering Starter aid 2 150101911_00 2 4 370 ...

Page 370: ...II T P LS I III IV T P S1 S2 M1 M2 V1 V2 P1 B1 A1 B2 B1 T1 T T4 P 180 bar B36 100 bar B11 B35 150101911_00 2 4 ...

Page 371: ...ion 4 Main gearbox 2 Standard equipment 5 Cutting unit gearbox 3 Bale channel Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 375 Icon ECI Designation B17 Baling flap pressure K09 Release baling flaps K11 Pressure limiting valve baling flaps K12 Pressure limitin...

Page 372: ...B17 K9 K11 K12 B B1 A A1 1 2 3 K13 3 4 5 1 2 150101911_00 3 4 ...

Page 373: ...stem Medium 1 0 Legend for the following hydraulic diagram 1 Bale channel 2 Main gearbox Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 375 Dev des Designation B17 Baling flap pressure K11 Pressure limiting valve baling flaps 2 150101911_00 4 4 374 ...

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Page 375: ... 27 Circuit diagram Medium 1 0 Comfort 1 0 27 5 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en 375 27 5 Circuit diagram Medium 1 0 Comfort 1 0 2 150 101 580 03_en STW Rechner Stromlaufplan 376 ...

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Page 438: ...s 9 Applying releasing flywheel brake 100 Attaching the hydraulic support jack 65 Attaching the safety chain export France 88 Automatic bale ejection 152 Automatic call of the Road travel screen 149 Road travel screen 149 Auxiliary configuration of a joystick 157 Auxiliary Diagnostics 184 Auxiliary functions AUX 156 B Background colour 187 Background colour acoustic signals 140 Bale scales 171 Bal...

Page 439: ...Checking setting the twine pusher relative to the channel slot 225 227 Checking setting the upper needle 223 Checking setting twine tension on lower twine 231 Checking setting twine tension on upper twine 230 Checking setting Variable Filling System VFS 247 Checking tensioning drive chains of the pick up 268 Checking venting friction clutch at flywheel 363 Children in danger 15 Circuit diagram Med...

Page 440: ...ute functions 54 Description of compressed air reservoir functions 55 Description of cutting unit functions 50 Description of functions of central lubrication system 55 Description of functions of crop press roller unit 50 Description of functions of electric knotter monitoring 53 Description of functions of electric twine empty display for lower twine 52 Description of functions of on board hydra...

Page 441: ...raulic control units of the tractor 63 Hydraulic diagram on board hydraulic system Comfort 1 0 371 Hydraulic diagram On board hydraulic system Medium 1 0 373 Hydraulic diagram working hydraulics Comfort 1 0 366 Hydraulic diagram Working hydraulics Medium 1 0 369 Hydraulic oil 281 Hydraulic oil tank 281 Hydrauliksystem Funktionsbeschreibung 56 I Icons in figures 10 Icons in the text 10 Importance o...

Page 442: ...g the air filter of the pneumatic cylinder 296 Maintenance Before the beginning of the season 260 Maintenance Brake System 293 Maintenance Compressor 297 Maintenance Every 10 hours but at least once a day 261 Maintenance every 2 years 262 Maintenance Every 200 hours 262 Maintenance Every 50 hours 262 Maintenance Every 6 years 262 Maintenance Gearbox 287 Maintenance General information 260 Maintena...

Page 443: ...t 264 Metric thread screws with fine thread 263 Moisture measurement 173 Mounting fire extinguisher 81 Mounting universal shaft halves 71 Moving pick up into transport working position 112 Moving the sensing rake 251 MultiBale 43 N Noise may damage your health 23 Notes with information and recommendations 12 O Oils 62 Only perform work when the machine is at standstill 24 Opening closing bale chan...

Page 444: ...e needle brake 217 Reset bale length to zero 153 Resetting customer counter 180 Road safety 20 Running actuator test 27 S Safely performing oil level check oil change and filter element change 27 Safety 14 Safety equipment 36 Safety labels on the machine 28 Safety markings on the machine 20 Safety routines 26 Scope of the document 10 Scroll wheel 140 Securing raised machine and machine parts again...

Page 445: ...es of danger on the machine 23 Start up 83 Status line 141 Storage 361 Structural modifications on the machine 16 Switching terminal on off 133 136 Switching the starting aid on off 151 Switching the warning beacon on off 150 Switching the working light on off 124 150 T Target group of this document 9 Technical data 58 Technical limit values 17 Technically sound state of the machine 16 Tensioning ...

Page 446: ...arying functions to KRONE ISOBUS terminal 140 Venting control block 283 Venting control block when the system screw is screwed in 284 Venting control block with unscrewed system screw 283 Venting the friction clutch 364 W Warning signs 11 Warnings of property damage environmental damage 12 Waste disposal 365 Working direction flywheel 124 ...

Page 447: ...le responsibility that the Machine Large Square Baler Type BiG Pack 1270 XC to which this declaration refers is in compliance with the following relevant provisions EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive EC Directive 2006 42 EC Machinery The undersigned Managing Director is authorised to compile the technical document...

Page 448: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 4 ...

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