Honeywell touchpoint Pro Operating Instructions Manual Download Page 12

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MAN0923_Issue 3_04/15

Touchpoint Pro

Operating Instructions

1.2 Safety Hazards

The following specific hazards are associated with the use of this equipment:

Danger – Ignition Hazard

The Touchpoint Pro Controller is NOT ATEX/IECEx safe, and it may only

be installed in safe areas where there are no flammable atmospheres, and no

oxygen concentrations >25% v/v O

The Touchpoint Pro range includes a wall mounted enclosure that is certified as

ATEX/IECEx Zone 2, Class I Div 2 and Class I (Zone 2) safe, but this enclosure can

only be installed as a remote unit.

ATEX certified components may be used within the Touchpoint Pro, and these bear

the ATEX imprint shown to the left.

Warning – Lethal Voltage present

All power supplies must be hard wired and must include a circuit breaker (RCD /

RCCB), and (close by and unobstructed) a means of manually isolating and locking

out the power supply without breaking the true earth (ground) connection.

Removable plug and socket connection is not permitted under any circumstance.

Warning – Lethal Voltage present

Lethal voltage may be present in this equipment when electrical power is applied.

There is a danger of death or injury from electrical shock. Isolate power before

opening electrical access panels. Ensure residual current is fully discharged before

touching live terminals.

Warning – Lethal Voltage present

Lethal voltage may be present both internally and externally to the system.

All installations, including cabinets, racks and remote units, must be connected

to true earth, and must be capable of staying earthed (grounded) when the power

supply is interrupted.

The Protective Earth (Ground) symbol is shown on the left, and it always has a green

background.

Do not confuse it with the chassis earth symbols shown below it.

Warning – Toxic Waste and Harmful By-products

Toxic waste and harmful by-products may accumulate within parts of the system.

Suitable respiratory, eye and skin protection should be worn when servicing these

items. Stringent industrial hygiene precautions should also be taken. Do not allow

non-essential personnel into the work area.

The Touchpoint Pro system and/or its sensors may become contaminated by

the ambient environment in which it or they are used. It is the Customer’s sole

responsibility to ensure that all appropriate safety precautions are taken before

handling any components or transferring them to any other party.

1. Safety and Information

Summary of Contents for touchpoint Pro

Page 1: ...Touchpoint Pro Operating Instructions ...

Page 2: ...alogue 24 2 9 Power Supply Options 25 2 9 1 Touchpoint Pro Power Supplies 25 2 9 2 Touchpoint Pro Power Redundancy Module 25 2 9 3 Touchpoint Pro UPS Module with Backup Battery 26 3 Mechanical Installation 27 3 1 Siting considerations 27 3 2 Wall Mounted Enclosures 27 3 2 1 Small Wall Mounted Enclosure Mild Steel 29 3 2 2 Medium Wall Mounted Enclosure Mild Steel 29 3 2 3 Large Wall Mounted Enclosu...

Page 3: ...0 mA 57 4 8 5 Analogue Input Module mV Bridge 60 4 8 6 Digital Input Module 61 4 8 7 Relay Output Module 62 4 8 8 Ring Coupling Module 64 4 8 9 System State Relays 66 4 8 10 Power Supply Unit Status Inputs 66 5 User Interface 68 5 1 General 68 5 2 Access Levels 68 5 3 User Interface Software 71 5 4 Local Interface Touchscreen 72 5 5 Web Server 72 5 6 PC Configuration Software 73 5 7 SD Card 73 5 8...

Page 4: ...igation Extras 99 7 4 Alarms 100 7 4 1 View active alarms 100 7 4 2 Acknowledge an active alarm 101 7 4 3 Reset a latched alarm 101 7 5 Faults and Warnings 102 7 5 1 View Faults and Warnings 102 7 5 2 Acknowledge an active Fault or Warning 102 7 5 3 Reset a latched Fault or Warning 103 7 6 Inhibit 103 7 7 View Input Channels and Input Details 104 7 8 View Output Channels 105 7 9 View Trend Graph 1...

Page 5: ...pecifications 148 10 4 2 DIN Rail Module Supply and Communication 149 10 4 3 Ring Coupling Module RCM 149 10 4 4 Backplane 149 10 4 5 Power Supply Redundancy Module RDN Module 150 10 4 6 Uninterruptible Power Supply Module UPS 150 10 4 7 Backup Batteries 151 10 4 8 Cabinet DC Fuses 151 10 5 Control Module and User Interface 152 10 5 1 Controller Remote Unit DC Input Supply 152 10 5 2 Control Modul...

Page 6: ...de 192 15 1 Analogue Input Module 4 20 mA 192 15 1 1 Commission Channel 192 15 1 2 Field Device Selection 192 15 1 3 Sensor Settings 193 15 1 4 Range Settings 193 15 1 5 Display Settings 193 15 1 6 Suppression Settings 194 15 1 7 Threshold Alarm 1 Settings 194 15 1 8 Threshold Alarm 2 Settings 194 15 1 9 Threshold Alarm 3 Settings 194 15 1 10 Threshold Alarm Hysteresis 195 15 1 11 Short Term Expos...

Page 7: ...Matrix 210 16 Appendix 3 Wiring Diagrams 211 16 1 AIM 4 20 mA with 3 Wire Device Powered by AIM mA 211 16 2 AIM 4 20 mA with 2 Wire Device Powered by AIM mA 212 16 3 AIM 4 20 mA with 3 Wire Device Powered by External Power Supply 213 16 4 AIM 4 20 mA with 2 Wire Device Powered by External Power Supply 214 16 5 DIM in Unsupervised Configuration 215 16 6 DIM in Supervised Open Circuit Configuration ...

Page 8: ...the product rating plate and look for the following marks to ensure that the supplied equipment is suitable for its intended location and purpose Products bearing the CE mark conform to all applicable European Directives as stated on the Honeywell product specific EC Declaration of Conformity Products bearing the CSA mark conform to the requirements for Ordinary Locations and where marked on compo...

Page 9: ... protection 10 All cabling must be appropriately rated and approved in accordance with local national and company regulations and suitable for the installation Additionally cabling must satisfy requirements defined in the manuals of connected field devices in particular if the field device is certified for use in a hazardous location 11 All signal cables and interconnections must be shielded and t...

Page 10: ...larm due to an indication of a high concentration 22 When used in a Gas Detection summing up role the gas reading may be higher than the actual concentration at any one detector head location or it may be the actual concentration at one specific detector head Cautions 1 The USB Device port is for Maintenance use only End users should use only the USB Host port with a USB Flash drive adaptor and ba...

Page 11: ...and configuration of the Touchpoint Pro system 7 Normal Operation Instructions for normal day to day operation of the Touchpoint Pro system 8 Maintenance Recommended maintenance operations and details of how to carry out hardware and firmware upgrades 9 Problem Solving How to troubleshoot scenarios that may be encountered and details of error codes and suggested steps for resolution 10 Specificati...

Page 12: ... power is applied There is a danger of death or injury from electrical shock Isolate power before opening electrical access panels Ensure residual current is fully discharged before touching live terminals Warning Lethal Voltage present Lethal voltage may be present both internally and externally to the system All installations including cabinets racks and remote units must be connected to true ea...

Page 13: ...is equipment contains a number of potentially toxic substances that may pose a health or environmental hazard if exposed to very high temperatures VOCs or corrosives or if improperly handled or carelessly disposed of Caution Risk of Permanent Eye and body Damage Always wear suitable eye protection and PPE when installing or removing the Touchpoint Pro system or any of its components Caution Risk o...

Page 14: ...ety Warning Labels Warning labels are mounted in specified locations on the equipment This is to indicate conditions under which the user could be subjected to electrical hazards Figure 1 International Warning Label Figure 3 Protective Earth Ground Point This Protective Earth Ground Location Point label is used inside the system and is not normally visible to the operator Figure 4 Equipment Earth ...

Page 15: ...Pro AIM mA Rating Label Note Similar labels appear on AIM mV DIM RCM ROM Modules and the Backplanes Note The CE mark and Notified Body number 0518 shown on labels does not apply to Type n approval 1 Manufacturer 2 Part Number 3 Description 4 ID and Serial Number 5 Modification State 6 Safety Warning 7 Ingress Ratings 8 Manufacturer Details 9 Equipment Title 10 Limits for Voltage Power Ta 11 CE Mar...

Page 16: ...t boards Power Supply Units Casing Back case Aluminum Top case with mesh Steel with Nickel plating Contents printed circuit boards Ring Coupling Module Casing Polyamide PA 6 6 V0 UL94 green Contents printed circuit boards 1 4 2 Packaging Touchpoint Pro outer packaging is made from cardboard Facilities for recycling are widely available Touchpoint Pro inner packaging used inside the Wall Mounted En...

Page 17: ...attery installed within your product should be disposed of separately from household waste When the battery reaches its end of life take it to a collection point designated by local authorities 1 5 Restriction of Hazardous Substances RoHS Directive Touchpoint Pro is compliant with the requirements of the RoHS Directive 1 6 Waste Electrical and Electronic Equipment WEEE Directive This symbol indica...

Page 18: ...laimer Every effort has been made to ensure the accuracy of this document however Life Safety Distribution AG can assume no responsibility for any errors or omissions in this document or their consequences Life Safety Distribution AG would greatly appreciate being informed of any errors or omissions that may be found in the content of this document For information not covered in this document or i...

Page 19: ...ched in any combination From small scale systems to large fully integrated gas fire and shutdown systems Touchpoint Pro has the flexibility to meet all your gas and fire safety system control requirements The heart of Touchpoint Pro is the Controller which includes the User Interface The User Interface features a full colour liquid crystal display LCD with touch screen and provides engineers with ...

Page 20: ...he Communication Board COB handles the rest of the user interfaces touchscreen bus output and other external interfaces such as the USB and Ethernet ports The Communication Board is completely independent from the Safety Function of the system 2 3 Remote Touchpoint Pro unit Each Touchpoint Pro system can contain multiple Remote Touchpoint Pro units The Remote units contain only I O modules and the...

Page 21: ...ules The choice of length may be restricted by the size of the selected power supply option Fig 2 3 Touchpoint Pro Controller Touchpoint Pro Controller Communication Board COB Control Centre Board CCB Redundant Ring Network PSU RCM Input Modules Output Modules Ring A Ring B DIN Rail Gas Detectors Actuator Field Devices The Ring Network is the communication link between all I O modules in a Touchpo...

Page 22: ...ur channels A single Touchpoint Pro system can contain up to 64 input channels 16 input modules and 128 output channels 32 output modules Fig 2 4 Ring Network Ring Network I O Module 2 I O Module 1 I O Module 4 Touchpoint Pro Controller I O Module 3 Self healing Ring Network with Failure at Module 2 I O Module 2 I O Module 1 I O Module 4 Touchpoint Pro Controller I O Module 3 ...

Page 23: ...Note Communication Power Rails may be included in the system without any I O Modules however there is a limit of 5 such Communication Power Rails within the full 3 km loop of the system 2 7 System Interaction The User Interface consists of Interface software with three ways to access Touchscreen for normal system operation maintenance and configuration Web Server for remote access to view normal s...

Page 24: ...ut channel settings from the sensor catalogue resulting in a three step configuration process select channel ID program channel tags and select sensor and gas The rest of the configuration will be loaded automatically The full configuration can be viewed afterwards and individual parameters changed if desired Configuration and Visualisation Touchscreen LEDs Sounder Buttons Actuators Sensors Laptop...

Page 25: ...e status outputs which can be connected to dedicated inputs on the Touchpoint Pro Controller to give a signal if there is a failure of an individual power supply unit 2 9 2 Touchpoint Pro Power Redundancy Module RDN The Redundancy Module controls two input DC power supplies maximum 20 A each If one supply fails the Redundancy Module will switch over to the other supply maintaining the DC output Al...

Page 26: ... Pro Battery Box to protect against failure of the AC supply as shown below 2 Overview Introduction Figure 2 7 UPS and Battery Backup configuration AC 24V Power Supply 24V DC UPS 24V Load 12V Battery 12V Battery DC DC The Battery Box contains a pair of 12 V sealed lead acid batteries with either 12 Ah or 27 Ah capacity Note The UPS Module requires an input supply voltage of 26 32 Vdc ...

Page 27: ...movement areas For a Touchpoint Pro Controller ensure that the screen can be viewed easily and touch screen can be reached A touch screen height of approximately 1 5 m is recommended for comfort The Touchpoint Pro wall mounted enclosure should be installed only on a vertical surface avoiding sloping surfaces Only use the mounting fixtures supplied with the apparatus and follow installation instruc...

Page 28: ...um 50 mm Caution It is the installer s responsibility to select the appropriate fixings taking into account the structure of the mounting surface and the weight of the enclosure The typical weights of the wall mounted enclosures are shown in the table below Please be aware that the weight may vary depending on the options selected Description Approximate Weight in kg 600 x 600 x 300 WM steel enclo...

Page 29: ...hown below all dimensions in mm 3 2 2 Medium Wall Mounted Enclosure Mild Steel The dimensions of the medium wall mounted unit Controller or Remote are shown below all dimensions in mm 681 645 600 600 387 300 560 R4 5 TYP R7 5 TYP Figure 3 2 Touchpoint Pro Small Wall Mounted Enclosure Mild Steel 881 845 800 R4 5 TYP R7 5 TYP 560 600 300 388 Figure 3 3 Touchpoint Pro Medium Wall Mounted Enclosure Mi...

Page 30: ...ructions 30 3 Mechanical Installation 3 2 3 Large Wall Mounted Enclosure Mild Steel The dimensions of the large wall mounted unit Controller or Remote are shown below all dimensions in mm Figure 3 4 Touchpoint Pro Large Wall Mounted Enclosure Mild Steel ...

Page 31: ...selected Description Approximate Weight in kg Hazardous Area Enclosure 42 3 3 Hazardous Area Enclosure Caution The Touchpoint Pro enclosure is heavy refer to table of typical weights single person lift is not recommended Before lifting the enclosure consider and implement control measures to reduce the risk of injury Refer to local safety regulations The Touchpoint Pro range includes a wall mounte...

Page 32: ...nth to the floor or bolted to a suitable wall structure Caution Do not block any vents if fitted The typical weights of the floor standing enclosures are shown in the table below Please be aware that the weight may vary depending on the options selected Description Approximate Weight in kg FS cabinet 2000 x 800 x 600 Front Access No ventilation 201 FS cabinet 2000 x 800 x 600 Front Access Natural ...

Page 33: ...loor Standing Cabinet Front Access The front access floor standing cabinet is available in options with no ventilation natural ventilation or forced ventilation The dimensions are shown below all dimensions in mm PLINTH 802 611 Front View Right View 2121 100 Figure 3 6 Front Access No Ventilation ...

Page 34: ...Pro Operating Instructions 34 3 Mechanical Installation PLINTH 802 611 Front View Right View 2143 100 PLINTH 802 611 Front View Right View 2143 100 Figure 3 7 Front Access Natural Ventilation Figure 3 8 Front Access Forced Ventilation ...

Page 35: ...TH PLINTH 802 611 Front View Rear View Right View 2143 100 Figure 3 9 Rear Access No Ventilation Figure 3 10 Rear Access Natural Ventilation 3 4 2 Floor Standing Cabinet Rear Access The rear access floor standing cabinet is available in options with no ventilation natural ventilation or forced ventilation The dimensions are shown below all dimensions in mm ...

Page 36: ...MAN0923_Issue 3_04 15 Touchpoint Pro Operating Instructions 36 3 Mechanical Installation PLINTH PLINTH 802 611 Front View Rear View Right View 2143 100 Figure 3 11 Rear Access Forced Ventilation ...

Page 37: ...ntroller or Remote version are shown below all dimensions in mm 110 110 135 483 222 85 5 mm 462 1 mm 145 mm mm mm mm mm mm Figure 3 12 19 Rack dimensions The weight of the unit is 10 kg 3 6 Panel Mount Controller This module is designed to be fitted into a custom panel It has a height of 5U The dimensions of the unit are given below all dimensions in mm 332 7 mm 144 3 mm 78 mm 67 mm 222 mm 358 mm ...

Page 38: ...s 38 3 Mechanical Installation The weight of the unit is 1 kg The dimensions of the required cut out for the panel are 368 mm W x 232 mm H A bezel mounting kit is supplied to enable the panel to be neatly mounted in an enclosure Figure 3 14 Bezel Mounting Kit ...

Page 39: ...s The mounting surface should be flat and strong enough to bear the weight of the Touchpoint Pro system Drywall plasterboard dry lined or timber framed type construction is not considered to be a suitable structural material unless strengthened with additional supports or braces and or special fixings Take account of the contents and external cabling in addition to the weight of the unit itself Th...

Page 40: ...AN0923_Issue 3_04 15 Touchpoint Pro Operating Instructions 40 3 Mechanical Installation Caution Do not block the vents The dimensions of the Touchpoint Pro Battery Box and mounting points are shown below ...

Page 41: ...fixings taking into account the structure of the mounting surface and the weight of the enclosure 3 7 3 Touchpoint Pro Battery Box Assembly Identify all required parts as follows Two batteries 12 Ah size small or 27 Ah size large Connecting cable and fuse assembly Kit of lugs nuts bolts and washers used with large batteries only WARNING When handling the batteries take great care not to connect th...

Page 42: ...with the terminals at the centre of the enclosure small batteries with the terminals at the front of the enclosure 5 Place the securing strap around the batteries connect the buckle and pull it tight 6 Connect the Red wire from the box terminal to the positive terminal of the left hand battery 7 Connect the Black wire from the box terminal to the negative terminal of the right hand battery 8 Conne...

Page 43: ...G Unauthorised modification of the Touchpoint Pro system or components is not allowed as this will invalidate the legal certifications and may render the system dangerous or inoperable 3 8 Cooling and Ventilation The following items may be supplied with your purchase They are an integral part of the cooling and ventilation system and they contribute to the IP rating and should therefore not be rem...

Page 44: ...and close by and unobstructed a means of manually isolating and locking out the power supply without breaking the true earth ground connection Removable plug and socket connection is not permitted under any circumstance 4 2 1 AC Power Input AC Power input if used must be single phase 100 240 Vac 50 60 Hz The mains supply requires an overcurrent protection rated in accordance with the rating plate ...

Page 45: ...n 10 below the adjusted output voltage level The DC OK Relay has a maximum rating of 60 Vdc 0 3 A 30 Vdc 1 A or 30 Vac 0 5 A resistive load and a minimum permissible load of 1 mA at 5 Vdc Note If the UPS Module with battery backup option is being used ensure that the power supply is adjusted to at least 26 Vdc to ensure sufficient charging of the battery Note If the Power Redundancy Module is bein...

Page 46: ...t wire sizes to a maximum of 2 5 mm 4 3 3 Power Supplies Power supplies can be in the range 100 240 Vac 50 60 Hz single phase or 24 Vdc nominal 18 32 Vdc Use approved supply wiring rated in accordance with the rating plate on the specific system in accordance with local and national regulations The Touchpoint Pro power supplies will accept wire sizes in the range 0 5 6 mm2 solid wire 0 5 4 mm2 str...

Page 47: ...l accept a maximum wire size of 6 mm Shielded 4 4 2 Internal network connections Please refer to the Ring Network cable recommendations given above 4 5 Ring Network Distance Restrictions The total round trip distance of the Touchpoint Pro network must not exceed 3 km 1 86 miles The distance between individual Touchpoint Pro units e g between a Controller and a Remote Unit must not exceed 1 km 0 62...

Page 48: ...e connected to earth at the controller preferably to a clean instrument earth The Wall mount enclosures contain a pre fitted screen bar for earthing the field cables A suitable termination is provided for the ring cables and earth terminals for all others It is recommended that an earth screen bar be installed in the Touchpoint Pro enclosure rack to connect the field and network cable screens If a...

Page 49: ...are terminal The metal sensor junction box must be connected to Protective Earth Risk is that screen is connected at both ends earth loops Incoming Client Earth Three Core Cable with Screen and Armour with Screen Earthed at Controller and Armour Earthed in Field Junction Box Sensor Armour Screen P Figure 4 4 Screened cable with armour wire or braid with plastic junction box and plastic sensor The ...

Page 50: ...nected to the system should comply with the EMC Directive 2004 108 EC For non European installations electrical equipment connected to the system should comply with applicable national or international EMC standards All external and field cables connected to the Touchpoint Pro system must be screened in order to ensure correct operation of the system and to meet European Standards for RFI and EMC ...

Page 51: ...already wired Do not modify any factory fitted cabling 4 8 1 1 120 W DC 24 V Power Supply Unit Note The power supply units are equipped with spring clamp terminals Figure 4 6 120 W PSU Label Purpose N AC Supply Neutral L AC Supply Line Earth Label Purpose DC Output V DC Output V DC Output V DC Output V DC OK Relay Contact DC OK Relay Contact 4 Electrical Installation ...

Page 52: ... 4 8 1 2 240 W DC 24 V Power Supply Unit Note The power supply units are equipped with spring clamp terminals Figure 4 7 240 W PSU Label Purpose N AC Supply Neutral L AC Supply Line Earth Label Purpose DC Output V DC Output V DC Output V DC Output V DC OK Relay Contact DC OK Relay Contact ...

Page 53: ...er Supply Unit Note The power supply units are equipped with spring clamp terminals Figure 4 8 480 W PSU Label Purpose N AC Supply Neutral L AC Supply Line Earth Label Purpose DC Output V DC Output V DC Output V DC Output V DC OK Relay Contact DC OK Relay Contact 4 Electrical Installation ...

Page 54: ...pply 1 V Input 1 DC Supply 1 V Input 2 DC Supply 2 V Input 2 DC Supply 2 V Output DC Output V Output DC Output V Figure 4 9 Power Redundancy Module 4 8 2 Power Redundancy Module Redundancy Module Output Power Supply AC L N PE Power Supply AC L N PE 24V 20A 24V 20A Input 1 Input 2 DC OK Failure Monitor DC OK 20A Load ...

Page 55: ...V Supply to Touchpoint Pro system V Supply to Touchpoint Pro system Battery Battery Battery The UPS is equipped with status relays as follows Terminal Identification Label Purpose 1 Ready Contact is closed when both batteries are charged all OK 2 3 Buffering Contact is closed when UPS has switched to battery power 4 5 Replace Battery Contact is closed when a battery quality fault is detected 6 7 I...

Page 56: ...kup option is being used ensure that the power supply output voltage is adjusted to at least 26 Vdc to ensure sufficient charging of the battery To adjust the voltage locate the potentiometer labelled 24 28 Vdc on the front of the power supply and adjust it using a cross headed screwdriver WARNING When handling the batteries take great care not to connect the terminals together e g by a tool such ...

Page 57: ...ote Channel wiring is from left to right for terminals on the top and bottom of the module It is not possible to move a plug from top to bottom of a module after wiring Please ensure correct wiring by system verification tests See Commissioning First Time Switch On and Maintenance Testing the Touchpoint Pro System The Analogue Input Module mA AIM mA accepts 4 20 mA current source signals from fiel...

Page 58: ...g Instructions 58 4 Electrical Installation V 3 Wire Detector Touchpoint Pro 24 Vdc 4 20 mA SIG V 101 Ω 0 Vdc Figure 4 10 Three wire device V 2 Wire Detector Touchpoint Pro 24 Vdc 4 20 mA SIG V 101 Ω 0 Vdc Figure 4 11 Two wire loop powered device ...

Page 59: ... SIG V 101 Ω 0 Vdc Figure 4 12 Two wire device with a barrier Note For intrinsically safe I S field devices please refer to the device manufacturer s instructions for details of suitable approved I S barriers and interconnections 2 Wire Detector 4 20 mA Touchpoint Pro 24 Vdc SIG V 101 Ω 0 Vdc V Barrier Figure 4 13 Two wire device with a barrier ...

Page 60: ...ls on the top and bottom of the module It is not possible to move a plug from top to bottom of a module after wiring Please ensure correct wiring by system verification tests See Commissioning First Time Switch On and Maintenance Testing the Touchpoint Pro System Terminal Identification Label Channel Field device 1 S Input 1 Sensitive 2 01 Signal 3 NS Non sensitive 4 S Input 2 Sensitive 5 01 Signa...

Page 61: ...tests See Commissioning First Time Switch On and Maintenance Testing the Touchpoint Pro System DIMs have two modes of operation A DIM channel may be configured to generate an alarm fault or warning signal when activated Alternatively a DIM channel may be configured to provide remote control of a selected group of one or more input output channels The DIM may be used to remotely reset inhibit or ac...

Page 62: ...e a plug from top to bottom of a module after wiring Please ensure correct wiring by system verification tests See Commissioning First Time Switch On and Maintenance Testing the Touchpoint Pro System The Relay Output Module ROM provides relay outputs to switch field devices such as sounders beacons and actuators In addition an auxiliary voltage supply is available to provide power to such devices ...

Page 63: ...ply is short circuit protected if a short circuit is detected the supply to all four channels will be disconnected to prevent damage to the module If the cause of the short circuit is removed the auxiliary voltage supply will be restored automatically Terminal Identification Label Channel 1 NO Relay 1 2 NC 3 C 4 NO Relay 2 5 NC 6 C 7 NO Relay 3 8 NC 9 C 10 NO Relay 4 11 NC 12 C 13 V Aux 1 14 V 15 ...

Page 64: ... Module Terminal Identification Label Channel 1 Ring A In 2 Drain 3 4 Ring B Out 5 Drain 6 7 Ring B in 8 Drain 9 10 Ring A Out 11 Drain 12 The ring cable must have the drain wire terminated at the Ring Coupling Module and Control Module drain terminals The ring screen must be connected to the instrument bar at the Ring A Out and Ring B In side of the cable with the clamps provided ...

Page 65: ... 4 Electrical Installation Local CMA Ring A out Ring B in Drain Ring A in Ring B out Drain Remote RCM Ring A in Ring B out Drain Ring A out Ring B in Drain Screen Bar Screen Bar Figure 4 21 Ring Network connections and screen earthing Figure 4 20 Ring screen clamp ...

Page 66: ... cabling Terminal System Failure Relay System Fault Relay TB4 TB5 1 SIS_Fail_COM SIS_Fault_COM 2 SIS_Fail_NO SIS_Fault_NO 3 Screen_TB4 Screen_TB5 4 8 10 Power Supply Unit Status Inputs The Power Supply Units Status Input connections can be found at TB8 and TB9 on the Control Module The PSU Status Inputs are Digital Input channels available for PSU monitoring Alternatively they can be configured to...

Page 67: ...SU Status Input Function 1 PSU DC OK 2 UPS BAT RDY 3 UPS BAT RPL 4 Temperature Sensor Forced Ventilation Only If the UPS or the forced ventilation options are not being used those inputs can be configured by the user to act as Global Acknowledge Global Reset or Global Inhibit TPPR PSU Status 24 Vdc Stat 1 Stat 2 1 0 KΩ 75 Ω 0 Vdc Figure 4 21 PSU Status Input ...

Page 68: ... and Administrator are password protected Each user can be assigned one access level Access to certain functions is also restricted via the Web Server for safety reasons 5 2 Access Levels The table below details the access levels for the User Interface The highest level of password protected access is Administrator then Maintenance Engineer then Operator Broadly speaking the Administrator can comm...

Page 69: ...r Maintenance Engineer Operator View System Status Active Events Y Y Y Y Inputs Y Y Y Y Outputs Y Y Y Y Input Detail Y Y Y Y Trend Y Y Y Y Trend Configuration Security Y Y Y Y Calibration No Y Y N N Span Adjust No Y Y N N Zero Adjust No Y Y N N Extras Y Y Y Y Event History Y Y Y Y SD Card Y Y Y Y Help Y Y Y Y Service Contact Y Y Y Y About Y Y Y Y Report Y Y Y Y Diagnostics No Y Y N N Screen Name W...

Page 70: ...op Up No Y N N N Remove Module Pop Up No Y N N N Network Scan Pop Up No Y N N N Field Device Selection No Y N N N Sensor Settings No Y N N N Range Settings No Y N N N Display Settings No Y N N N Suppression Settings No Y N N N Threshold Alarm 1 Settings No Y Y N N Threshold Alarm 2 Settings No Y Y N N Threshold Alarm 3 Settings No Y Y N N Threshold Alarm Hysteresis No Y Y N N STEL Alarm Settings N...

Page 71: ...gs 2 No Y Y N N Digital Input Settings No Y Y N N Alarm Settings No Y Y N N Remote Interaction Settings No Y Y N N Remote Group Interaction Settings No Y Y N N Relay Output Settings No Y Y N N Relay Output Settings No Y Y N N Relay Timing Settings No Y Y N N Input Channel Pre Selection No Y Y N N Cause Effect Matrix No Y Y N N System Interaction SysInteract Acknowledge Y Y Y N SysInteract Reset Y ...

Page 72: ...ve to operate it from the touchscreen instead Please save your licence token carefully in case of a PC or system malfunction While replacement licences can be reissued or transferred to other PCs within the licence period lost tokens cannot be replaced and you will have to purchase a new 12 month one When renewing transferring your licence you must use or supply the same e mail address that you us...

Page 73: ...d is 80 full If the card is not replaced a further notification will be given when it is full and when data is being overwritten Note A list of the events that are logged is given in Appendix 7 Events Caution The SD Card must remain inserted during normal system operation When the card is full it should be replaced immediately 5 8 Interfaces The Control Module has several communication interfaces ...

Page 74: ...TB7 SD Memory Card Interfaces USB DEVICE USB HOST Ethernet 5 Drain TB2 Drain TB3 5 1 2 3 SIS_Fault_COM SIS_Fault_NO Screen_TB5 TB5 5 Drain_TB6 A2_IN B2_IN A2_OUT B2_OUT 5 Drain_TB7 WARNING Remove top and bottom Plugs of TB9 TB8 before opening the cover RS 485 Interface 2 Made in XX Product Label 2400D1370 5 4 3 2 1 TOP TB9 BOTTOM TB8 PSU4_Stat 1 Screen_TB9 PSU3_Stat 2 PSU4_Stat 2 PSU3_Stat 1 PSU2_...

Page 75: ...oftware How to connect to Touchpoint Pro using the PC Configuration Software Verify Default Configuration and Program Tags For systems ordered with a default configuration how to check the configuration and set site specific tags Module Configuration How to configure input output modules Channel Configuration How to configure individual input output channels and program the cause and effect matrix...

Page 76: ...ed for 3 days After a longer time interval please check and re program if necessary 1 Login with the default Administrator level details supplied with the system Press the Login icon padlock in the navigation bar and a prompt will appear for the User Name and Password 2 From the System Status screen select the Extras icon then Global Settings then Regional Settings 3 Set the date time and time zon...

Page 77: ...l and installation of a special token and one time pass phrase Note Administrator level access is required to create an Administrator level user Note User names and passwords are case sensitive Operator level users cannot change passwords via PC Configuration software A maximum number of 20 users can be added to the Touchpoint Pro system An Administrator level user can create other Administrator a...

Page 78: ...on the network infrastructure Note The Web Server is optimised for a screen of 1024x768 pixels For optimum viewing on other screens it may be necessary to view full screen and turn off the Internet Explorer status bar 6 5 1 TCP IP Settings Note Ping service should not be turned off ports should not be disabled Pop ups should be allowed and or Touchpoint Pro should be white listed To access the TCP...

Page 79: ...w 6 5 3 Windows Settings Touchpoint Pro generates reports which can be viewed in Microsoft Excel To ensure reports are generated and opened correctly please check the file opening settings in Windows on the PC that is being used Windows 7 Windows 7 users will only encounter an issue if the Always ask before opening this type of file box has previously been unchecked In this case there will be no o...

Page 80: ...he first three bytes of the IP Address must match both in the controller and the PC 4 Install the Touchpoint Pro PC Configuration Software on the PC to be used and follow the installation routine Note To install the software correctly it is necessary to run the setup program as an administrator in Windows 7 right click on the setup program and select Run as administrator 5 Connect the Touchpoint P...

Page 81: ...dy logged in login with a valid engineer level user name 2 From the System Status screen select the Extras icon then System Configuration 3 Re enter the password and press Login 4 Select System Setup 5 The screen will show a list of all installed I O modules and Control Centre Board s 6 Press the beside each module to expand and show the four channels of that module 7 Select the required channel p...

Page 82: ... the Ring network must be initialised Press the Ring Network icon to initialise the network manually 6 The screen will display the System Setup tree list of all Input Output modules PSU Status Inputs and Control Centre Board s installed on the system The modules are displayed in the order left to right on the communication power rail looking at the rail and in the direction of Ring A round the com...

Page 83: ...n Select from a list of available options e g channel number The configuration is designed to be simple to follow on the screen However Appendix 2 should be used as a reference for detailed definitions of all the parameters as well as the default settings and available ranges Caution It is important to understand the definition of a parameter to avoid unexpected or potentially unsafe behaviour of ...

Page 84: ...t into Configuration State if configuration is attempted for any of its channels either Commission Channel or Edit Configuration Configuration State means that all commissioned channels on the I O Module are set into Inhibit state input channels will not trigger any alarms and output channels will not execute any actions There are several ways by which a channel can be configured Analogue Input ch...

Page 85: ...e four channels of that module 7 Select the required channel press the Menu icon and select Edit Configuration 8 Select the screen that you want to edit refer to the previous sections 9 Enter the required values in the field New Value and press Send 10 The system will return the new value press Accept to confirm 11 If required select another screen to edit otherwise close the menu window 6 9 4 Rem...

Page 86: ... Channel 7 Select the required parameters usijng the table below Parameter Name Default Setting Value Range Comment Power Supply Unit Tag PSU 1 Alarm PSU 2 Alarm PSU 3 Alarm PSU 4 Alarm 30 characters Event Type Alarm Alarm Fault Warning Channel Type Normal PSU Ack Global Reset Global Inhibit Global Default State NO for Standard NC for Safe Normally Closed NC Normally Open NO Input Latch Non Latchi...

Page 87: ...zzer Password Protection for Accept Button Disabled Enabled Disabled If enabled Operator level access is required to acknowledge active events using the Accept button on the front panel Password Protection for Reset Button Enabled Enabled Disabled If enabled Operator level access is required to reset active events using the Reset button on the front panel 6 13 Touch Panel Configuration To access t...

Page 88: ...ll automatically navigate to the System Status screen 6 14 Service Contact Settings To set the Help settings 1 If not already logged in login with a valid engineer level user name 2 From the System Status screen select the Extras icon then Global Settings 3 Select Service Contact Settings 4 Update the settings with your local service support contact details 6 15 Back up Configuration Note Engineer...

Page 89: ...rom gas readings before starting this test Note Engineer level access is required Note If you wish to enable a calibration reminder for the channel please edit this setting before starting cali bration see Commissioning Editing a Configured Channel and Configurable Parameter Reference Guide Calibration Reminder Settings For catalytic bead type detectors the Touchpoint Pro Analogue Input Module for...

Page 90: ... forcing signal levels at the sensor transmitter Any gas calibration required must be carried out at the field device according to the manufacturer s instructions The Touchpoint Pro controller calibration should not be used to adjust for deficiencies in the sensor transmitter gas calibration Failure to observe this can result in significant accuracy errors Caution Ensure that any executive action ...

Page 91: ...ble and then press Accept 8 Confirm that the reading is zero and press Save then OK 9 Select Span Adjust 10 Enter the equivalent concentration of span gas that can be generated by the sensor preferably 100 FSD 20 mA and press Accept 11 When ready press OK and generate an equivalent gas reading at the sensor preferably by forcing the output to 20 mA 12 View the signal reading until it is stable and...

Page 92: ...ent history Any fault or inhibit within the system will activate the System Fault relay Any failure of the safety function e g due to major fault or power loss will activate the System Failure relay WARNING High off scale readings may indicate an explosive concentration AVERTISSEMENT Des résultats dépassant considérablement l échelle peuvent être indicateurs d une concentration explosive 7 2 Overv...

Page 93: ...MAN0923_Issue 3_04 15 Touchpoint Pro Operating Instructions 93 7 Normal Operation Figure 7 1 System Status Screen Figure 7 2 System Status Screen with Active Events ...

Page 94: ...ructions 94 7 Normal Operation System Status screen KEY Inputs Outputs Back Figure 7 3 Examples of Input Output screens 7 2 2 Navigation Inputs and Outputs Screens The icons in the navigation bar are used to navigate through the User Interface Software ...

Page 95: ...User Interface Press the Login icon padlock in the navigation bar and a prompt will appear for the User Name and Password Once a valid user name and password has been entered the icon in the navigation bar will change to an open padlock indicating that a user is logged in Note After 20 minutes of inactivity the system will always logout the user and return to the System Status screen 7 2 3 Navigat...

Page 96: ...rk please refer to Chapter 6 Commissioning Setup Web Server for details To access the Touchpoint Pro system from a remote PC connected to the same network open a web browser and navigate to http IP Address where IP address is the address of the Touchpoint Pro system on the network 7 3 2 System Status Screen The System Status screen provides a summary of the status of the Touchpoint Pro system as f...

Page 97: ...MAN0923_Issue 3_04 15 Touchpoint Pro Operating Instructions 97 7 Normal Operation Figure 7 5 Web Server System Status Screen Figure 7 6 Web Server System Status Screen with Active Events ...

Page 98: ...5 Touchpoint Pro Operating Instructions 98 7 Normal Operation 7 3 3 Navigation Inputs and Outputs Screens System Status screen KEY Inputs Outputs Back Event History Figure 7 7 Web Server Input and Output Screen Navigation ...

Page 99: ...perating Instructions 99 7 Normal Operation 7 3 4 Navigation Active Events Active Events Filter Inputs KEY 7 3 5 Navigation Extras Extras User is logged in Login KEY Figure 7 8 Web Server Active Event Navigation Figure 7 9 Web Server Extras ...

Page 100: ...tus screen navigation bar select the Active Events icon then the Filter icon and select Alarm from the popup menu Figure 7 10 Active Events Screen with filter options 3 From the System Status screen navigation bar select the Inputs icon then the Filter icon and select Alarm from the popup menu The screen will display a list of all input channels with active Alarms starting with the most recent eve...

Page 101: ... silenced and the alarm will stop flashing Note The Accept button on the front panel of the Touchpoint Pro must be pressed for 0 5 s to take effect Note If a Relay Output channel has the Alarm Update function enabled the alarm will be ignored for the Cause and Effect matrix once it is acknowledged 7 4 3 Reset a latched alarm Note Operator access level is required optional see Commissioning Buzzer ...

Page 102: ... of the Touchpoint Pro must be pressed for 0 5 s to take effect 7 5 Faults and Warnings 7 5 1 View Faults and Warnings Detailed information about active Faults and Warnings can be viewed in two ways 1 From the System Status screen select either the Fault yellow triangle icon or the Warning grey triangle icon The screen will show a filtered list of only the active Faults or Warnings 2 Select the Ac...

Page 103: ...latched alarms faults and warnings provided that the event has cleared It will also reset any latched relay outputs 2 From the Inputs or Outputs screen select the channel and select Reset from the popup menu This will reset all latched events for the channel provided that the input signal has returned to Normal status 3 From the Active Events screen select the fault or warning and select Reset fro...

Page 104: ...utputs icon is visible from the Inputs screen and vice versa 1 From the System Status screen navigation bar select the Inputs icon 2 A list of all input channels is shown in order of channel ID The channel ID location tag gas name status and current reading are shown 3 The list can be filtered by status Alarm Fault Inhibit Warning or All 4 Select a channel Depending on access level a number of opt...

Page 105: ...put Details Screen 7 8 View Output Channels Note In the Touchscreen view the Inputs and Outputs icons toggle from the System Status screen navigation bar only the Inputs icon is visible the Outputs icon is visible from the Inputs screen and vice versa 1 From the System Status screen navigation bar select the Inputs icon then the Outputs icon ...

Page 106: ... level a number of options are shown Function Access Level Comment Inhibit Engineer Inhibits the channel On an inhibited channel this option is Clear Inhibit See Normal Operation Inhibit for more information Force Operator Engineer Option to force a relay output channel to its active state or force an analogue output channel to a set mA level On a forced channel this option is Clear Force See Main...

Page 107: ...s 0 01 for a gas range of 10 to 99 the resolution is 0 1 and for a gas range of 100 or more the resolution is 1 1 From the System Status screen navigation bar select the Inputs icon 2 A list of all input channels is shown in order of channel ID 3 Select the required channel and select Trend Graph from the popup menu 4 The trend graph will be displayed 5 Use the forward and backward arrows to scrol...

Page 108: ...ecific channel date range is selectable Channel events for a specific channel date range is selectable Configuration for a specific channel All events within a selectable date range Calibration Report System Configuration Report To access reports 1 From the System Status screen navigation bar select Extras then Report 2 Select the type of report required and if applicable select the channel requir...

Page 109: ...ard please see Maintenance 7 14 Access Help From the System Status screen navigation bar select Extras then Help This help screen will show Date of last configuration change Configuration version Previous user with About Service contact option The configuration version increments every time parameters are written to the Touchpoint Pro system including during calibration The configuration version c...

Page 110: ...hannels to specific levels and view the corresponding states threshold alarm levels over range warning fault etc 4 Cause and Effect Test carried out from the output channel menu force the Touchpoint Pro input channels to specific states to test that the correct output channels are activated WARNING In all four test modes the Touchpoint Pro system is not operational as a safety system and any field...

Page 111: ... Test mode 1 If not already logged in login with a valid engineer level user name 2 From the System Status screen select the Extras icon then Diagnostics 3 Press the Menu icon and select Field Inputs Test 4 The system will ask you to confirm press Yes to proceed 5 The system will display a confirmation message click on OK and you will be automatically navigated to the Active Events screen 6 Procee...

Page 112: ...rm press Yes to proceed 5 The system will display a confirmation message click on OK and you will be automatically navigated to the Inputs screen 6 Select the channel to be tested and select Input Details from the popup menu 7 From the Input Details screen press the Menu icon and select Force Value 8 Enter the gas concentration that you want to simulate This can include over and under range values...

Page 113: ...n off times can be viewed on the touchscreen or the Web Server To use the Cause and Effect Test mode 1 If not already logged in login with a valid engineer level user name 2 From the System Status screen select the Extras icon then Diagnostics 3 Press the Menu icon and select Cause and Effect Test 4 The system will ask you to confirm press Yes to proceed 5 The system will display a confirmation me...

Page 114: ...heck for dust contamination particularly for rack mount units Periodically exercise the relays to confirm functionality Check the condition of the enclosure for corrosion deterioration of door seals blocked ventilation seals loose fixings and other damage that could impair the safety and operation of the equipment Caution Do not use solvent to clean any part of the Touchpoint Pro system 8 3 Exerci...

Page 115: ...es hazardous live terminals may be present within the Relay Output Module even if the Touchpoint Pro system is isolated Caution When installing or replacing an I O module avoid static discharge Note Administrator level access is required Note The new module must be the same type as the old module 1 Disconnect the field equipment from the faulty module by unplugging the field terminals 2 Remove the...

Page 116: ...g a module 3 Fit a new module of the required type to the same slot on the Communication Power Rail Ensure that the module is the correct way up with the label towards you Hold the module at an angle with the plastic side top closest to the DIN rail Hook the plastic side on to the edge of the DIN rail ...

Page 117: ...dule Push the bottom of the module into place so that it clips onto the DIN rail Caution Clipping the module to the DIN rail should not require any force If the module does not clip easily check that it is correctly aligned to the connector on the DIN rail Click 30 o Figure 8 3 Clip the module into place ...

Page 118: ...ule in a faulty state will appear in the System Setup Tree 9 Highlight the old module which has been removed and select Replace Module from the popup menu 10 A list of compatible modules will be shown including the newly added module 11 Select the new module and a confirmation screen will be shown 12 Select Replace to proceed 13 The configuration information will be automatically loaded into the n...

Page 119: ...ly removed from the original system s configuration 1 Fit a new module of the required type to an empty slot on the Communication Power Rail Ensure that the module is the correct way up with the label towards you Hold the module at an angle with the plastic side top closest to the DIN rail Hook the plastic side on to the edge of the DIN rail Figure 8 4 Attaching a module Push the bottom of the mod...

Page 120: ...ee the chapter Commissioning for detailed instructions if required 8 6 How to Remove or Decommission an I O Module WARNING If the relays are switching mains voltages hazardous live terminals may be present within the Relay Output Module even if the Touchpoint Pro system is isolated Caution When installing or replacing an I O module avoid static discharge Note Administrator level access is required...

Page 121: ...ssioned highlight the module and select Remove Module from the popup menu 7 If still connected disconnect the field equipment from the faulty module by unplugging the field terminals 8 Remove the faulty module from the Communication Power Rail Release the clip at the bottom of the module Ease the module outwards and unhook it from the top of the DIN rail Figure 8 6 Detaching the module ...

Page 122: ...ll no longer be accessible from the Touchpoint Pro To back up the configuration 1 Ensure that the SD Card memory device is inserted in the Control Module 2 If not already logged in login with a valid engineer level user name 3 From the System Status screen select the Extras icon then System Configuration 4 Re enter the password and press Login 5 Select CCB Management and click on Configuration Bac...

Page 123: ...has a temporary internal memory so no data is lost during card replacement 4 Return to the Extras screen and select SD Card again Confirm that the SD Card shows status Inserted and usage below 80 8 9 Calibrate mV input channels Catalytic sensors should be calibrated periodically according to the manufacturer s recommendations Note Engineer level access is required Note If you wish to enable a cali...

Page 124: ...en select the Inputs icon then select the channel to be calibrated 3 From the popup menu select Inhibit to inhibit the channel Figure 8 7 Inputs Screen with menu options 4 Select Calibration from the popup menu Figure 8 8 Calibration Screen 5 Select Zero Adjust and when ready press OK and apply clean air to the sensor 6 View the reading until it is stable and then press Accept ...

Page 125: ...intenance Figure 8 9 Zero Calibration Screen 7 Confirm that the gas reading is zero and press Save then OK Figure 8 10 Zero Calibration Confirmation 8 Select Span Adjust 9 Enter the concentration of the span gas and press Accept Figure 8 11 Enter Span Gas Concentration ...

Page 126: ...or and confirm that the gas reading has returned to zero 14 Select Clear Inhibit to remove the inhibit from the channel 8 10 Touchpoint Pro Battery Box 8 10 1 DC UPS LED Indications The DC UPS module has a range of LEDs that indicate UPS system states as listed both on the DC US module cover and in the table below These LEDs should be checked regularly and before isolating the battery or mains pow...

Page 127: ...ayed for 15 minutes Buffertime Limiter Sets how long the UPS will supply power Usually set to infinity which allows the system to run until power is restored or until the batteries discharge below working limits Buffer Voltage Sets the nominal output voltage For the TPPR this is set to DC 24V Charging The battery capacity is below 85 and the batteries are charging Inhibit active Indicates that buf...

Page 128: ...replacement fuse 1 Ensure that the isolator switch is in the OFF down position 2 Undo the fuse holder by pushing the two sides together and twisting to release 3 Remove the blown fuse and insert a replacement of type Bussman 20 A Fast Acting 1 25 Type ABC 20 R 4 Push the two sides of the fuse holder together and twist to lock in place 5 Return the isolator switch to the ON up position 8 10 4 Repla...

Page 129: ...with the calibration to clear the fault User Interface Web browser already open error message Windows limitation Browser does not fully shut down on exit or other instances remain open on exit CTRL ALT DEL Start Task Manager Processes Chrome exe End Process or your browser exe of choice Close Task Manager and relaunch your browser Configuration Unexpected timeout during configuration When you ente...

Page 130: ... output to 4 mA then 20 mA see Commissioning Calibrating a mA input channel mA input channel Error Calibration Signal Too High occurs when calibrating the mA loop The parameter Maximum Span Signal has been exceeded default value 20 mA Edit the configuration of the channel Go to System Configuration then System Setup Select the channel and select Edit Configuration Under Calibration Settings change...

Page 131: ...t there is a problem in the preceding section of the ring network LEDs on the Ring coupling module indicate the presence of an incoming signal and they do not take into account the quality of the incoming signal Check the cables and connections in the area where the fault is indicated System The Event History file is too large to be viewed The event history file has become too large for the local ...

Page 132: ...ve or less 9 2 List of Error Codes Note CCB Control Centre Board COB Communication Board UDID Unique Device Identifier Error Code Message Possible Cause Remedial Action 2 Operation failed invalid frame length Please retry the operation If the problem persists please contact your local service representative The Control Module has an internal communication issue 1 Please retry the operation 2 If st...

Page 133: ...peration failed wrong parameter identifier Please refer to error 2 Can also occur due to non compatible COB Software and CCB Firmware versions Please refer to error 2 13 Operation failed parameter is read only Please refer to error 2 Please refer to error 2 14 Login session has expired or has been ended by another user A user login will time out after 20 minutes of inactivity or another user may b...

Page 134: ...le must be de commissioned before a module can be de commissioned 1 De commission all channels on the I O Module 2 Retry the operation 25 Operation failed Module ID does not match Please refer to error 23 Please refer to error 23 26 Operation failed an I O Module with the same UDID does already exist on the system Each Touchpoint Pro component has a unique identifying code Contact your local repre...

Page 135: ...be created 34 The Username Password is incorrect please try again Incorrect user name password or access level 1 Check that the user name and password are correct 2 Confirm that the user has the required access level see summary in User Interface Access Levels 3 If necessary create a new user with the appropriate access level 35 The Username Password is incorrect please try again Please refer to e...

Page 136: ...ed file block out of sequence firmware update failed Please refer to error 42 Please refer to error 42 45 Operation failed invalid file block size firmware update failed Please refer to error 42 Please refer to error 42 46 Operation failed CRC mismatch firmware update failed Please refer to error 42 Please refer to error 42 47 Firmware could not be applied firmware update failed Please refer to er...

Page 137: ...led span signal too high The level at which the channel is trying to calibrate span is outside the configured limits Please refer to error 51 55 Gas calibration failed sensor lifetime exceeded The sensor sensitivity has fallen to below 50 of its original value please replace the sensor Touchpoint Pro monitors the performance of mV sensors relative to their first span calibration If the gas respons...

Page 138: ...lease refer to error 2 Please refer to error 2 65 Operation failed session does not exist user login required User login is required before carrying out the intended operation The system will automatically request a new login 66 Operation failed CCB did not respond within the expected time interval Please refer to error 2 Please refer to error 2 67 Configuration read write request failed FLASH mem...

Page 139: ...nnel have been reset but others are still active Investigate the conditions at the field device 73 Replace operation cannot be performed module type of new module is not compatible Replacement module is incorrect type or not recognised by the CCB 1 Check and confirm that the replacement module is of the correct type 2 Re initialise the ring network and try again 3 If the error persists update the ...

Page 140: ...he Extras icon then Diagnostics 2 Press the Menu icon and from the popup menu choose to stop the test mode that is active 87 Not used 88 Operation failed Save Calibration Failed Touchpoint Pro was unable to save the sensor calibration Please retry the operation 89 Operation failed Channel Wiring Fault Touchpoint Pro cannot detect that a sensor is connected to the channel Check all field wiring to ...

Page 141: ...ait for the calibration to be completed 98 Cannot start calibration because a configuration session on PC is in progress Calibration is attempted while a configuration session is in progress Close the configuration session and retry calibration 99 Operation failed Brownout Fault Brown out fault low power supply voltage is set for a module and configuration is attempted for this module channels of ...

Page 142: ...n additional Touchpoint Pro system is needed Contact your local representative to discuss your requirements 111 Operation failed invalid command code received from CCB Please refer to error 2 Please refer to error 2 112 Module cannot be commissioned You have exceeded the maximum number of 48 I O modules Use the Remove Module or Replace Module function in the System Configuration Touchpoint Pro has...

Page 143: ... denied as CCB is busy performing critical operation A user has attempted to end a session while the CCB is updating memory as result of a configuration request Try after some time when memory update is completed 252 Operation failed Redundant CCB failed Please power cycle the controller and try again Redundant CCB failed during firmware download Remedy the fault and then update the firmware 253 S...

Page 144: ... without a User Interface shall only be installed in ordinary safe area locations that provide a Pollution Degree 2 environment In addition the enclosure shall provide a level of protection of at least IP20 Type 1 Class 1 grounded to mitigate the risk of electrical shock Power Supply ratings and ambient operating conditions for rack mounted installations are dependent on the type and density of co...

Page 145: ...l interface utilisateur des expositions directes au soleil et de la pluie 10 2 1 Wall Mount Controller Enclosures with User Interface These units are IP 66 Type 4 12 Class 1 grounded and can be installed indoors or outdoors in a Pollution Degree 3 environment that affords total protection from rain snow and direct sunlight The upper Ta may be reduced dependent on internal power dissipation See Rat...

Page 146: ...e without User Interface WARNING Do not open when a flammable gas atmosphere is present Class 1 Div 2 Class 1 Zone 2 and Zone 2 ATEX AVERTISSEMENT Ne pas ouvrir l équipement dans des atmosphères contenant des gaz inflammables Classe 1 Div 2 Classe 1 Zone 2 et Zone 2 ATEX WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class 1 Div 2 Class 1 Zone 2 and Zone 2 ATEX non ...

Page 147: ...etails Part Number TPPR V 1241 Material Stainless Steel Dimensions H x W x D 780 x 510 x 300 mm Weight 42 Kg Basic Unit Operating Conditions 40 to 65 C Ta 0 100 RH condensing Power Supplies 24 VDC Nominal 18 32 VDC 0 20 A max Pmax See Rating Plate 10 3 Floor Standing Enclosures WARNING Protect from direct exposure to precipitation and sunlight AVERTISSEMENT Protéger des expositions directes au sol...

Page 148: ...C Ta 0 100 RH condensing Power Supplies 100 240 VAC 50 60 Hz 0 25 A max 24 VDC Nominal 18 32 VDC 0 100 A max Pmax See Rating Plate 10 4 Power Supplies and Fuses 10 4 1 Power Supply Units OEM Specifications Type Model QS5 241 QS10 241 QS20 241 Power Supply 120 W 5 A 240 W 10 A 480 W 20 A Input Voltage Range 85 276 VAC 88 187 VDC Input Frequency Range 50 60 Hz 6 Input AC current 1 10 A at 120 VAC 0 ...

Page 149: ...on condensing Storage Temperature 40 C to 70 C Environmental Protection Class Equipment Class III Installation Cat 2 Pollution Degree 2 Connector Coding Ring cable connectors TB1 TB4 have coding keys to avoid incorrect wiring 10 4 4 Backplane Description 5 7 9 and 10 I O slot excluding first slot reserved for RCM backplane PCB for providing power and Ring Network connections to the RCM and I O mod...

Page 150: ...ly Module UPS Description 23 3 VDC 30 VDC Input Current 70 mA typical internal current consumption Current consumption for battery charging in constant current mode at 24V input 1 7 A typical at battery selector position 10Ah 3 4 A typical at battery selector position 10Ah Output Voltage DC 24 V nominal in Normal Operation Adjustable in Battery Operation Output Current Max 25 A in Normal Operation...

Page 151: ... Cat 2 Pollution Degree 2 Fuse type inline Bussman 20 A Fast Acting Type ABC 20 R 1 x Ceramic Tube Current Limit Protection Double pole circuit breaker Isolator 20 A Maximum Altitude 2000 m 6562 feet 10 4 8 Cabinet DC Fuses All cabinet DC fuses must be UL 248 Special Purpose Fuses complying with ISO 8820 3 2002 E and should have Interrupting Rating 1000 A at 58 VDC Insulation Body UL 94 V0 Heat Re...

Page 152: ... audio indication of Alarm Faults Sound Level 85 dB at 100 mm USB 2 0 Device Interface with standard Type B USB connector to interface with PC Laptop for configuration Supports USB memory device up to 32 Gb Standard SD Card Interface 4 Gb to 32 Gb Supports 24 mm x 32 mm x 2 1 mm cards 10 100 Mbps Ethernet Interface with standard RJ 45 connector Two x RS 485 Modbus connections supporting maximum 11...

Page 153: ...at 4 A total field device load Maximum 2 1 W at 2 A total field device load Sense Resistance 101 Ω Connector Coding Analogue Input Module connectors TB1 TB4 have coding keys to avoid incorrect wiring 10 6 3 Analogue Input Module mV Bridge Description 4 channel Analogue Input Module for Catalytic Bridge sensors Electrical Connection 4 x three wire mV Bridge Supply Voltage 18 32 VDC Supplied from Se...

Page 154: ... connectors TB1 TB4 have coding keys to avoid incorrect wiring 10 6 5 Relay Output Module Description 4 channel Relay Output Module incorporating 4 single pole change over SPCO relays and 24 VDC Auxiliary Power Output Electrical Connection 4 x SPCO Relay Terminals TB1 to TB4 4 x two wire Auxiliary Output Terminals TB5 to TB8 Supply Voltage Vs 18 32 VDC Supplied from Self Enclosed Low Voltage sourc...

Page 155: ...ctors or suitably approved 4 20 mA Gas Detectors AVERTISSEMENT La performance en conformité avec la CSA est valide uniquement lorsque l appareil est connecté aux détecteurs de gaz catalytiques Honeywell modèle 705 ou à des détecteurs de gaz 4 20 mA dûment approuvés 11 2 Applicable National and International Standards The Touchpoint Pro systems described in this manual are declared to conform to th...

Page 156: ...one 2 AEx nA nC IIC T4 Class I Zone 2 Ex nA nC IIC T4 ROM Tamb 40 C to 70 C Enclosure Tamb 40 C to xx C xx is dependent on customisation see Rating Plate AIM mA AIM mV DIM RCM and Backplanes II 3G Ex nA IIC T4 Gc Class I Div 2 ABCD T4 Class I Zone 2 AEx nA IIC T4 Class I Zone 2 Ex nA IIC T4 Tamb 40 C to 70 C AIM mA SIRA 15ATEX4028U IECEx SIR15 0015U CSA 70004992 AIM mV SIRA 15ATEX4029U IECEx SIR15...

Page 157: ...point Pro system contains a number of COTS items that are have been certified by their manufacturers and their certified parameters have been incorporated into these tables Note 2 OEMs are responsible for ensuring that their systems are certified in accordance with these tables and any 3rd party requirements Note 3 Power Supply Fluctuations are not to exceed DC 18 32 V SELV Supply or 10 of nominal...

Page 158: ...Input Module 4 20mA H Digital Input Module N Relay Output Module Customer Set up D Default S Custom Optional Terminal Block X None T Terminal Blocks TPPR M A A A A A A A A A A S X TPPR M 9 Way Communication Power Rail Select up to maximum 9 I Os R Consists of a DIN Rail blank panel 2 x Ring Coupling Modules and 9 Backplanes with additional Ring Coupling Module for redundant communications Input an...

Page 159: ...tomer Set up D Default S Custom Optional Terminal Block X None T Terminal Blocks TPPR M H A A A A A A A A A S X TPPR M 8 Way Communication Power Rail Select up to maximum 8 I Os R H Consists of a DIN Rail blank panel 2 x Ring Coupling Modules 1x DIM and 8 Backplanes with additional Ring Coupling Module for redundant communications and additional DIM for remote PSU failure monitoring Input and Outp...

Page 160: ... Modules 4 9 Way Communication Power Rail select up to maximum 9 I O Modules Power Configuration Select the Power Supply options and I O configuration needed X None select up to maximum 9 I O Modules in any combination A 5A select up to maximum 7 I O Modules in any combination B 10A select up to maximum 7 I O Modules in any combination C 20A select up to maximum 5 I O Modules in any combination U ...

Page 161: ...sions TPPR V 1250 Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card w o ventilation with pre drilled mounting plate TPPR V 1252 Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card natural ventilation with pre drilled mounting plate TPPR V 1254 Floor Standing Cabinet with Front Access 2000Hx800Wx600D inc...

Page 162: ...m for 19 Rack 5U version TPPR V 0704 DIN Rail Blank Panel 487mm for Standard Cabinet versions TPPR V 0705 DIN Rail Blank Panel 630mm for Standard Cabinet versions TPPR V 0706 DIN Rail Blank Panel 540mm for Standard Cabinet versions TPPR V 0707 DIN Rail Blank Panel 205mm for Standard Cabinet versions TPPR V 1270 Blank Gland Plate for 600Wx300D Wall Mount enclosure versions TPPR V 1271 Gland Plate w...

Page 163: ...t Enclosures TPPR HW S LXXHXX Wall Mount Controller 600Hx600Wx300D includes HMI PCBs SD Card TPPR HW S LRXHXX Wall Mount Controller 600Hx600Wx300D includes HMI PCBs SD Card Redundant Control Centre Board TPPR HW S LXMHXX Wall Mount Controller 600Hx600Wx300D includes HMI PCBs SD Card Modbus Interface Board TPPR HW S LRMHXX Wall Mount Controller 600Hx600Wx300D includes HMI PCBs SD Card Redundant Con...

Page 164: ...ntre Board Modbus Interface Board TPPR HW L LXXXXX Wall Mount Controller 1200Hx800Wx300D includes HMI PCBs SD Card w o HON Logo TPPR HW L LRXXXX Wall Mount Controller 1200Hx800Wx300D includes HMI PCBs SD Card Redundant Control Centre Board w o HON Logo TPPR HW L LXMXXX Wall Mount Controller 1200Hx800Wx300D includes HMI PCBs SD Card Modbus Interface Board w o HON Logo TPPR HW L LRMXXX Wall Mount Co...

Page 165: ...oller with HMI PCBs SD Card Redundant Control Centre Board w o HON Logo w o ventilation w o power distribution TPPR HF FS LXMXXX Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Modbus Interface Board w o HON Logo w o ventilation w o power distribution TPPR HF FS LRMXXX Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller wi...

Page 166: ...ribution Natural Ventilation and without plinth TPPR HF F LXXHXN Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card natural ventilation TPPR HF F LRXHXN Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board natural ventilation TPPR HF F LXMHXN Floor Standing Cabinet with Fron...

Page 167: ... HMI PCBs SD Card Redundant Control Centre Board Modbus Interface Board with 100mm plinth natural ventilation TPPR HF F LXXXPN Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card w o HON Logo with 100mm plinth natural ventilation TPPR HF F LRXXPN Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redunda...

Page 168: ...on TPPR HF F LXMXXF Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Modbus Interface Board w o HON Logo forced ventilation TPPR HF F LRMXXF Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board Modbus Interface Board w o HON Logo forced ventilation Forced ventilation witho...

Page 169: ...LXXHPF Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card with 100mm plinth forced ventilation w o power distribution TPPR HF FS LRXHPF Floor Standing Cabinet with Front Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board with 100mm plinth forced ventilation w o power distribution TPPR HF FS LXMHPF Floor St...

Page 170: ...r Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Modbus Interface Board w o ventilation w o power distribution TPPR HF RS LRMHXX Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board Modbus Interface Board w o ventilation w o power distribution TPPR HF RS LXXXXX Floor Standing Ca...

Page 171: ...800Wx600D includes Controller with HMI PCBs SD Card w o HON Logo with 100mm plinth w o ventilation w o power distribution TPPR HF RS LRXXPX Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board with 100mm plinth w o HON Logo w o ventilation w o power distribution TPPR HF RS LXMXPX Floor Standing Cabinet with Rear Access 200...

Page 172: ...oard w o HON Logo natural ventilation w o power distribution Natural ventilation with plinth TPPR HF R LXXHPN Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card with 100mm plinth natural ventilation TPPR HF R LRXHPN Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board with 100...

Page 173: ...Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Modbus Interface Board forced ventilation TPPR HF R LRMHXF Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board Modbus Interface Board forced ventilation TPPR HF R LXXXXF Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HM...

Page 174: ...Hx800Wx600D includes Controller with HMI PCBs SD Card Modbus Interface Board with 100mm plinth w o HON Logo forced ventilation TPPR HF R LRMXPF Floor Standing Cabinet with Rear Access 2000Hx800Wx600D includes Controller with HMI PCBs SD Card Redundant Control Centre Board Modbus Interface Board with 100mm plinth w o HON Logo forced ventilation Forced ventilation with plinth without power distribut...

Page 175: ...W 040 2 2x 20A RDN UPS Power Distribution 2x 20A PSU 2x UPS RDN TPPR W 040 3 2x20A Fault Tolerant Power Distribution 3x 20A PSU 2x RDN TPPR W 040 4 2x 20A Fault Tolerant UPS Power Distribution 3x 20A PSU 3x UPS 2x RDN TPPR W 060 1 3x 20A Power Distribution 3x 20A PSU 2x RDN TPPR W 060 2 3x 20A UPS Power Distribution 3x 20A PSU 3x UPS 2x RDN TPPR W 060 3 60A Fault Tolerant Power Distribution 4x 20A...

Page 176: ... warranty shall not exceed the original net purchase price In no event shall Honeywell Analytics be liable for any damages or injury of any nature or kind no matter how caused that arise from incorrect handling or use of this equipment In no event shall Honeywell Analytics be liable for any equipment malfunction or damages whatsoever including without limitation incidental direct indirect special ...

Page 177: ...ouchpoint Pro It is recommended that the host computer system should as a minimum be programmed to use Function 02 to collect alarm and status data from all channels of the Touchpoint Pro Control System Full details of the Modbus protocol can be found in the latest revision of the Modicon Modbus Protocol Reference Guide PI MBUS 300 available at www modbus org Note Some transceiver manufacturers in...

Page 178: ...Fail_COM SIS_Fail_NO Screen_TB4 TB4 System State Relays 1 2 3 4 A1_IN B1_IN A1_OUT B1_OUT TB6 RS 485 Interface 1 1 2 3 4 TB7 SD Memory Card Interfaces USB DEVICE USB HOST Ethernet 5 Drain TB2 Drain TB3 5 1 2 3 SIS_Fault_COM SIS_Fault_NO Screen_TB5 TB5 5 Drain_TB6 A2_IN B2_IN A2_OUT B2_OUT 5 Drain_TB7 WARNING Remove top and bottom Plugs of TB9 TB8 before opening the cover RS 485 Interface 2 Made in...

Page 179: ...er to the system BIB Module Figure 14 2 Attaching the BIB 14 2 2 Cable recommendation The cable used should be suitable data communication cable allowing for the installation distance and environmental factors If spurs are used they should be no longer than 1m each with a maximum of 10m total for an installation The maximum operating distance without the use of line repeaters is 1 2km 3900ft The t...

Page 180: ...e IN and OUT terminals are provided which are connected together internally The diagram below gives example configurations of which the second and third offer redundancy 14 2 5 Termination resistor If the Touchpoint Pro is the last node in a Modbus system highway it is necessary to connect a termination resistor between A and B to avoid reflections on the RS485 circuit For convenience Touchpoint P...

Page 181: ...uctions 181 14 Appendix 1 Modbus Option 14 3 Configuration Examples Touchpoint Pro TB6 TB6 TB6 TB6 TB7 TB7 TB7 TB7 Touchpoint Pro Touchpoint Pro Touchpoint Pro Host Mobus Master Host Mobus Master Host Mobus Master Host Mobus Master c Host Mobus Master d ...

Page 182: ...lternatively if a different resistance is required for a specific installation do not change the jumper settings but connect a resistor directly between terminals 3 and 4 A OUT and B OUT of TB6 and or TB7 without using the internal termination resistor To connect the termination resistor using the Touchpoint Pro jumpers located on the Bus Interface Board Caution The SD Card any USB device and all ...

Page 183: ..._IN A2_OUT B2_OUT 5 Drain_TB7 WARNING Remove top and bottom Plugs of TB9 TB8 before opening the cover RS 485 Interface 2 Made in XX Product Label 2400D1370 5 4 3 2 1 TOP TB9 BOTTOM TB8 PSU4_Stat 1 Screen_TB9 PSU3_Stat 2 PSU4_Stat 2 PSU3_Stat 1 PSU2_Stat 1 Screen_TB8 PSU1_Stat 2 PSU2_Stat 2 PSU1_Stat 1 5 4 3 2 1 14 5 Removing the Control Module Cover 3 Remove the two M4 locknut screws at the top of...

Page 184: ...the final node of an RS485 highway It is necessary to set both jumpers for the channel PL3 PL4 Channel 1 TB5 Channel 2 TB6 PL6 PL5 Termination Off Termination Off Termination Off Termination Off Termination On Termination On Termination On Termination On 14 7 Jumpers for the Termination Resistance default configuration Setting Channel 1 Channel 2 PL3 PL4 PL5 PL6 Termination ON 1 2 1 2 1 2 1 2 Term...

Page 185: ...procedure below 1 If not already logged in login with a valid engineer level user name 2 From the System Status screen select the Extras icon then Global Settings 3 Select Modbus Settings then Edit to adjust the parameters 4 When complete press Save Access Level Engineer Parameter Name Default Setting Value Range Comment Baud Rate 9600 9600 19200 Should be set to correspond to the baud rate of the...

Page 186: ...use Safe State future use Warning Acknowledged free 01 11073 11074 11075 11076 11077 11078 11079 11080 11081 11082 11083 11084 11085 11086 11087 11088 02 11089 11090 11091 11092 11093 11094 11095 11096 11097 11098 11099 11100 11101 11102 11103 11104 128 13105 13106 13107 13108 13109 13110 13111 13112 13113 13114 13115 13116 13117 13118 13119 13120 Rate Alarm Summary LTEL Alarm Summary STEL Alarm S...

Page 187: ... 16 bit signed integer range 10000 to 10000 in steps of 0 1 FSD 14 5 2 Analogue Registers Float Channel Analogue Value Float Register 1 Analogue Value Float Register 2 01 30129 30130 02 30131 30132 64 30255 30256 Note The Float format is a 32 bit floating point value in accordance with IEEE 754 2008 14 5 3 Animation Registers A group of animation values are allocated for registers 30065 to 30128 T...

Page 188: ...ion 16 can be used to write to the 40n01 to 40n04 and 41n01 to 41n05 n 0 to 9 ranges of registers only Caution When using Function 6 or Function 16 ensure that the registers related to the command are completely filled before setting the Block Active flag otherwise an unintended command may be performed 14 6 1 Query Poll Registers Query Poll Block Block Active Channel Type Channel ID Query Type Re...

Page 189: ...Read Gas Unit B Response formats for the Result String registers 40n06 40n36 n 0 to 9 Type Format A Float 4 Bytes 32 bit floating point B Unicode String 35 Unicode chars 1 null Example Read Alarm 1 level Query Type Register Block Active 40n01 Channel Type 40n02 Channel ID 40n03 Query Type 40n04 Result 40n05 Result String 40n06 to 40n36 Value 1 105 2 39 Updated upon request execution Updated upon r...

Page 190: ...702 41703 41704 41705 41706 9 41801 41802 41803 41804 41805 41806 10 41901 41902 41903 41904 41905 41906 Allowed values for the Result register 41n05 n 0 to 9 Value Meaning 0 Success 1 Command not permitted 2 Inter process communication failure 67 Failure 14 6 4 Command Types Available Note Function 06 cannot be used for SIL channels Command Type Description 23 Alarm Acknowledge 24 Alarm Reset 25 ...

Page 191: ...and 06 are supported This response is returned if any other requests are received 02 ILLEGAL DATA ADDRESS The register addresses supported by each function are listed in this chapter Any attempt to access a register outside of these ranges will result in this error 03 ILLEGAL DATA VALUE This exception is returned if the request has the incorrect length or if the maximum number of registers is exce...

Page 192: ...hannel 15 1 1 Commission Channel Access Level Administrator Parameter Name Default Setting Value Range Comment Channel ID Next available 1 to 64 Can only be assigned during first time configuration Otherwise de commission the channel and re assign another channel number Channel Location Tag Channel Channel ID Maximum 30 Alphanumeric Characters 30 character location tag name This is the main channe...

Page 193: ...gnal Range Max Electrical input from Sensor Y1 Gas Range Min Y2 Gas Range Max Gas concentration y is calculated as follows y Y2 Y1 X2 X1 x X1 Y1 Signal Range Max 20 mA 12 mA to 24 mA Gas Range Min 0 Sensor Unit specific Gas Range Max 100 Sensor Unit specific 15 1 5 Display Settings Access Level Administrator Parameter Name Default Setting Value Range Comment Peak Hold Enable Disabled Enabled Disab...

Page 194: ...s set within the zero suppression band no alarm signal will be generated 15 1 7 Threshold Alarm 1 Settings Access Level Engineer Parameter Name Default Setting Value Range Alarm 1 Enable Enabled Enabled Disabled Alarm 1 Level 20 FSD According to sensor range Alarm 1 Trigger Rising Rising Falling Alarm 1 Latch Latching Non Latching Latching 15 1 8 Threshold Alarm 2 Settings Access Level Engineer Pa...

Page 195: ...ult exceeds the configured STEL Alarm Level The STEL sample rate is 4 Hz and the STEL reading is updated every 30 s STEL HM_TWA1 HM_TWA2 HM_TWA3 HM_TWAN STELN where STEL Short Term Exposure Limit TWA HM_TWA1 1st Half Minute TWA HM_TWA2 2nd Half Minute TWA HM_TWAN Nth Half Minute TWA STELN Number of Half Minute TWA Samples received in STEL interval Access Level Engineer Parameter Name Default Setti...

Page 196: ...igger is set as Rising or Falling is observed The Alarm Level and the Alarm Interval can be configured If the Alarm Level 10 LEL and the Alarm Interval 5 s the Rate Alarm will be set if the concentration has risen by 10 LEL within 5 s The rate alarm is calculated from the displayed reading Note If zero suppression is used it has the effect of sensitizing the rate alarm It is recommended to set the...

Page 197: ...ore a channel returns to normal operation if the Power On Delay or the Fault Recovery Delay are enabled 15 1 16 Signal Range Fault Settings Note When setting up the Gas Over Under Range and Signal Over Under Range limits take account of any diagnostic signals that may be generated by the field device under and over the measuring range Failure to do so may result in confusing or misleading messages...

Page 198: ...e set if the calculated gas concentration is less than the configured Gas Under Range Limit This fault may be due to the sensor signal drifting below the normal zero operating point Gas Under Range Latch Latching Non Latching Latching Gas Over Range Limit 110 FSD According to sensor range The Gas Over Range Warning will be set if the calculated gas concentration is greater than the configured Gas ...

Page 199: ...nal 15 1 20 Calibration Span Gas Settings Access Level Engineer Note These settings refer to the range of gas concentration values that can be used for span calibration and are used to ensure that the sensor is calibrated at an appropriate level Parameter Name Default Setting Value Range Comment Maximum Span Gas Conc 100 FSD 80 to 100 FSD According to sensor range Sets the Maximum Span Gas Concent...

Page 200: ...evel from the sensor will activate a custom fault condition for the channel An example of a custom fault is the Beam Block condition for an open path IR detector Custom Transmitter Fault 5 Enable Disabled Enabled Disabled 15 1 24 Custom Fault X Detail Settings The Fault details can be set for each of the enabled custom faults Access Level Engineer Parameter Name Default Setting Value Range Comment...

Page 201: ...state until they are calibrated 15 2 1 Commission Channel Access Level Administrator Parameter Name Default Setting Value Range Comment Channel ID Next available 1 to 64 Can only be assigned during first time configuration Otherwise de commission the channel and re assign another channel number Channel Location Tag Channel Channel ID Maximum 30 Alphanumeric Characters 30 character location tag nam...

Page 202: ...rom Sensor Y1 Gas Range Min Y2 Gas Range Max Gas concentration y is calculated as follows y Y2 Y1 X2 X1 x X1 Y1 Note Signal Range Min and Max are over written during calibration and are then no longer editable Signal Range Max 100 5 mV to 300 mV Gas Range Min 0 Sensor Unit specific Gas Range Max 100 Sensor Unit specific 15 2 5 Display Settings Access Level Administrator Parameter Name Default Sett...

Page 203: ...s set within the zero suppression band no alarm signal will be generated 15 2 7 Threshold Alarm 1 Settings Access Level Engineer Parameter Name Default Setting Value Range Alarm 1 Enable Enabled Enabled Disabled Alarm 1 Level 20 FSD According to sensor range Alarm 1 Trigger Rising Rising Falling Alarm 1 Latch Latching Non Latching Latching 15 2 8 Threshold Alarm 2 Settings Access Level Engineer Pa...

Page 204: ...erved The Alarm Level and the Alarm Interval can be configured If the Alarm Level 10 LEL and the Alarm Interval 5 s the Rate Alarm will be set if the concentration has risen by 10 LEL within 5 s The rate alarm is calculated from the displayed reading Note If zero suppression is used it has the effect of sensitizing the rate alarm It is recommended to set the rate alarm to twice the suppression ban...

Page 205: ...me Default Setting Value Range Comment Signal Under Range Limit 50 mV 90 to 5 mV The Signal Under Range Fault will be set if the sensor signal reading is less than the configured Signal Under Range Limit Signal Under Range Latch Latching Non Latching Latching Signal Over Range Limit 300 mV 25 to 360 mV The Signal Over Range Fault will be set if the sensor signal reading is greater than the configu...

Page 206: ...e zero signal exceeds the Maximum Zero Offset Minimum Zero Offset 90 mV 90 mV to 0 mV During calibration the Zero Signal Too Low warning is set if the zero signal is below the Minimum Zero Offset Maximum Span Signal 100 mV 100 to 300 mV During calibration the Calibration Signal Too High warning will be set if the span signal exceeds the Maximum Span Signal Minimum Span Signal 0 mV 50 to 100 mV Dur...

Page 207: ...ation tag name This is the main channel description used throughout the interface Channel Custom ID Channel Channel ID Maximum 20 Alphanumeric Characters 20 character custom ID This is displayed on the Channel Details screen and in the Configuration Report Note Channel Location Tag and Channel Custom ID only require Engineer level access for editing 15 3 2 Digital Input Settings Note These paramet...

Page 208: ...e Enable Disabled Enabled Disabled The digital input can be used to acknowledge alarm conditions If none of the remote interaction settings are enabled the digital input is treated as a Threshold Alarm 1 in the Cause and Effect matrix 15 3 5 Remote Group Interaction Settings Access Level Engineer If any of the remote interaction options are enabled above select Add View Group Member to choose the ...

Page 209: ...he Configuration Report Note Channel Location Tag and Channel Custom ID only require Engineer level access for editing 15 4 2 Relay Output Settings Access Level Engineer Parameter Name Default Setting Value Range Comment Normal State De energised for Standard modules Energised for Safe modules De energised Energised Not configurable for a Safe ROM Latch Function Non Latching Non Latching Latching ...

Page 210: ...ect the required input channels to link to this relay output channel by checking the box next to the channel ID The details of this link Alarm1 Warning will be assigned in the next screen Note If you used the option to copy from a configured channel the input channels linked to that channel will be automatically pre selected The alarms faults etc associated with these channels may be disabled in t...

Page 211: ...A 4 20mA 4 20mA Recommended Cable 3 Core Twisted Mesh Type Shielded 1 5mm2 or 2 5mm2 AIM mA Module Channel 1 Channel 2 Channel 3 Channel 4 Note 1 For all shielded cables shield screen should be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure Input 1 Input 2 Input 3 Input 4 24VDC 24VDC 24VDC 24VDC 0VDC 0VDC 0VDC 0VDC 101 Ω 101 Ω 101 Ω 101 Ω SIG SIG SIG SIG V V V V V V V V 1 ...

Page 212: ...g bar bus bar provided in Touchpoint Pro enclosure 2 Wire Detector 2 Wire Detector 2 Wire Detector 2 Wire Detector 4 20mA 4 20mA 4 20mA 4 20mA Recommended Cable 2 Core Twisted Mesh Type Shielded 1 5mm2 or 2 5mm2 AIM mA Module Channel 1 Channel 2 Channel 3 Channel 4 Input 1 Input 2 Input 3 Input 4 24VDC 24VDC 24VDC 24VDC 0VDC 0VDC 0VDC 0VDC 101 Ω 101 Ω 101 Ω 101 Ω SIG SIG SIG SIG V V V V V V V V 1 ...

Page 213: ...ctor 4 20mA Notes 1 For all shielded cables shield screen should be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure 2 A separate enclosure provision should be considered for mounting of external power supply and its field wiring E Channel 1 24VDC 0VDC 101 Ω V V SIG 1 2 3 Channel 2 24VDC 0VDC 101 Ω V V SIG 4 5 6 Channel 3 24VDC 0VDC 101 Ω V V SIG 7 8 9 Channel 4 24VDC 0VDC 1...

Page 214: ...ctor 4 20mA Notes 1 For all shielded cables shield screen should be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure 2 A separate enclosure provision should be considered for mounting of external power supply and its field wiring E Channel 1 24VDC 0VDC 101 Ω V V SIG 1 2 3 Channel 2 24VDC 0VDC 101 Ω V V SIG 4 5 6 Channel 3 24VDC 0VDC 101 Ω V V SIG 7 8 9 Channel 4 24VDC 0VDC 1...

Page 215: ...ould be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure 2 Switch can be manually operated push button or potential free contact 3 Maximum current through closed contact limited to 15mA E 16 5 DIM in Unsupervised Configuration Channel 1 24VDC 0VDC 1 075 KΩ 1 2 3 Switch Channel 2 24VDC 0VDC 1 075 KΩ 4 5 6 Switch Channel 3 24VDC 0VDC 1 075 KΩ 7 8 9 Switch Channel 4 24VDC 0VDC ...

Page 216: ...ted to Earth tag bar bus bar provided in Touchpoint Pro enclosure 2 Switch can be manually operated push button or potential free contact 3 Components marked with in field for individual channels REOL 10KΩ 0 25W 1 3 Maximum current through closed contact limited to 15mA E Channel 1 24VDC 0VDC 1 075 KΩ 1 2 3 Switch Channel 2 24VDC 0VDC 1 075 KΩ 4 5 6 Switch Channel 3 24VDC 0VDC 1 075 KΩ 7 8 9 Switc...

Page 217: ...in Touchpoint Pro enclosure 2 Switch can be manually operated push button or potential free contact 3 Components marked with in field for individual channels REOL 10KΩ 0 25W 1 RINL 2 7KΩ 0 25W 1 3 Maximum current through closed contact limited to 15mA E Channel 1 24VDC 0VDC 1 075 KΩ 1 2 3 Switch Channel 2 24VDC 0VDC 1 075 KΩ 4 5 6 Switch Channel 3 24VDC 0VDC 1 075 KΩ 7 8 9 Switch Channel 4 24VDC 0...

Page 218: ...elded cables shield screen should be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure E Channel 1 S NS 01 1 2 3 Catalytic Sensor S NS Channel 2 S NS 01 4 5 6 Catalytic Sensor S NS Channel 3 S NS 01 7 8 9 Catalytic Sensor S NS Channel 4 S NS 01 10 11 12 Catalytic Sensor S NS Recommended Cable 3 Core Twisted Mesh Type Shielded 1 5mm2 or 2 5mm2 ...

Page 219: ...l 3 NO Configuration 24VDC C 9 NC 8 NO 7 V 20 V 21 0VDC Channel 4 NO Configuration 24VDC C 12 NC 11 NO 10 V 23 V 24 RLOAD RLOAD RLOAD RLOAD E Recommended Cable 2 Core Twisted Mesh Type Shielded 1 5mm2 or 2 5mm2 Notes 1 For all shielded cables shield screen should be connected to Earth tag bar bus bar provided in Touchpoint Pro enclosure 2 Maximum 24Vdc Output Load 1 5A per channel and 1 5A total p...

Page 220: ... 5A per channel and 1 5A total per module With Overload protection 3 Maximum Relay contact rating 5A 24Vdc and 5A 230Vac resistive loads only 0VDC Channel 1 NC Configuration 24VDC C 3 NC 2 NO 1 V 14 V 15 ROM Module 0VDC Channel 2 NC Configuration 24VDC C 6 NC 5 NO 4 V 17 V 18 0VDC Channel 3 NO Configuration 24VDC C 9 NC 8 NO 7 V 20 V 21 0VDC Channel 4 NO Configuration 24VDC C 12 NC 11 NO 10 V 23 V...

Page 221: ...n Contact Relay contacts that are normally open when a power supply is absent open circuit NCC NC Normally Closed Contact Relay contacts that are normally closed when a power supply is absent closed circuit OS Operating System P2P Peer to Peer PCB Printed Circuit Board RAM Random Access Memory volatile memory RCM Ring Coupling Module RDN Redundant power supply module RJ45 Mechanical interface of t...

Page 222: ...ith the interface and to assist navigation Note The pages of sections 18 1 1 and 18 1 2 can be printed out to show the complete menu structure Each box indicates a screen and shows the title of the screen and the contents Note that if the PC Configuration software is used several of the screens are combined to take advantage of the larger display Note After 20 minutes of inactivity the system will...

Page 223: ...des Servicezentrums Telefonnummer des Servicezentrums Systemkonfiguration System Installation CCB Verwaltung Benutzer Verwaltung Service Contact Settings Servicekontakt Einstellungen Daten des Servicetechnikers Bearbeiten Name des Technikers Telefonnummer des Technikers Daten des Servicezentrums Bearbeiten Name des Zentrums Telefonnummer des Zentrums Regionale Einstellungen Sprachwahl Datums Uhrze...

Page 224: ...e Für CCB M CCB R und jedes E A Modul o Modulname o Modultyp o Status o Version o Fehleranzahl für E A Module Version der lokalen Benutzeroberfläche Servicekontaktdaten nur in der Ansicht aller Daten Servicekontaktdaten Name des Servicetechnikers Telefonnummer des Servicetechnikers Name des Servicezentrums Telefonnummer des Servicezentrums Systemkonfiguration System Installation CCB Verwaltung Ben...

Page 225: ...Configuration Global Settings Diagnostics Help Screen Settings TCP IP Settings Modbus Settings Panel Configuration Regional Settings CCB Module Status CCB Firmware Version CCB Redundant Module Status CCB Redundant Firmware Version I O Module Status I O Module Firmware Version Communication Error Count per I O Module COB Module Status optional COB Firmware Version under development System Setup CCB...

Page 226: ...Gas Calibration Zero Adjust Gas Calibration First Span Adjust Sensor Signal Span Gas Concentration Ask for applying specfic gas Ask for entering applied concentration Button for accepting span Show measured gas value Ask for applying clean air Button for accepting zero value Sensor Signal Span Gas Concentration Ask for applying specific gas Ask for entering applied concentration Button for accepti...

Page 227: ...Add User Back N A CCB Configuration N A CCB Management CCB Replacement N A Configuration Backup N A Configuration Restore N A Delete Configuration N A Diagnostics Event History N A Meaning T screen Icon PC Config Icon Extras N A Filter N A Firmware Update N A Global Settings N A Go to Inputs N A Go to Outputs N A Help Home Licence Cancel N A Licence Install N A Licence Manage N A Drop down Menu Mo...

Page 228: ...nu Item Reports N A Ring Network Screen Locked User Login Screen Unlocked User Logout SD Card N A Select Language Menu Item Sensor Catalogue Update N A Service Contact Settings N A System Configuration System Setup TCP IP Settings N A Trend Graph Settings N A Meaning T screen Icon PC Config Icon User Management Zoom in X axis N A Zoom in Y axis N A Zoom out X axis N A Zoom out Y axis N A ...

Page 229: ...le is in configuration state Channel is in configuration state Module state is unconfigured Channel state is unconfigured Module state is to be tested Channel state is to be tested Module state is faulty Channel state is faulty CCB State Master Mode Normal CCB State Fault CCB State Idle CCB State Unconfigured 19 2 Icons for System Setup Tree Configuration Mode ...

Page 230: ...creen ROM Relay Output Module SW Software Event Comment Where Displayed Specific Channel Type if applicable Input Details screen Output Details screen Active Events screen Inputs Outputs screen 49th Module present System has detected that too many I O modules are connected 49th Module removed Accept Button Password Setting Modified The Accept button on the Touchpoint Pro front panel can optionally...

Page 231: ... Cleared mV Buzzer Activation Settings Modified The buzzer can be configured to determine by which event types it is activated the setting has been changed Calibration Active Calibration Inactive Calibration Overdue The configured Calibration Reminder Interval has been exceeded mA mV Calibration Overdue Cleared mA mV Cause and Effect Test ended Cause and Effect Test started CCB Configuration Modif...

Page 232: ...enu on local or remote user interface Configuration changed is cleared Logged after configuration backup file is saved successfully Configuration Data Deleted Configuration Error All Configuration Error Cleared Configuration Restored Configuration has been restored from a previously saved backup Configuration Settings Test ended Configuration Settings Test started Configuration Test Mode Acknowled...

Page 233: ...s Over Range Limit mA mV Gas Over Range Cleared mA mV Gas Under Range Calculated gas concentration is less than the configured Gas Under Range Limit mA mV Gas Under Range Cleared mA mV Hardware Fault Hardware fault has occurred within the Control Module Hardware Fault acknowledged Hardware Fault cleared Hold Time Active Configured delay for ROM channel de activation ROM I O Module Removed All Inhi...

Page 234: ...Alarm Acknowledged mA LTEL Alarm Cleared mA mA Configuration State Inhibit Channel is in Inhibit because the module is being configured mA mA Configuration State Inhibit cleared mA mA Fault Recovery Inhibit Channel is in inhibit because a fault recovery delay time has been configured mA mA Fault Recovery Inhibit cleared mA mA module inhibited channel mA mA User Inhibit Channel has been inhibited b...

Page 235: ...User Inhibit Channel has been inhibited by the user mV mV User Inhibit Cleared mV New I O Channel added All New I O Module detected Open Circuit TBC mV Open Circuit Cleared mV Output Active ROM channel output active ROM Output Active Forced ROM channel output has been forced to activate ROM Output Deactive Forced ROM channel output has been forced to deactivate Output Forced ROM channel output has...

Page 236: ...m Cleared mA mV Redundant CCB active Master failed Master CCB has failed and the redundant CCB has taken over control of the system Redundant CCB Failure TBC Redundant CCB successfully replaced Relay Output Error TBC ROM Relay Output Error Cleared ROM Remote Input Active If DIM channel is active and DIM is participating in Remote Interactions DIM Remote Input Cleared DIM Reset Button Password Sett...

Page 237: ...Inhibit Channel has been inhibited by the user ROM User Inhibit Cleared SD Card Full Overwriting old data SD Card inserted SD Card memory 80 full SD Card missing SD card system ID mismatch The inserted SD card contains data from a different Touchpoint Pro system Sensor Catalogue Logged when sensor catalogue is updated Sensor Lifetime Exceeded Sensitivity of the mV sensor has dropped below 50 of th...

Page 238: ...ting the percentage sensitivity of the sensor compared to its first span mV STEL Alarm mA STEL Alarm Acknowledged mA STEL Alarm Cleared mA System Date Time changed System date and time not set System ID missing System ID updated System SRAM Failed There is a problem with the Touchpoint Pro internal memory System Time Zone changed Uncommissioned Module Removed TBC User 0 added 0 will be replace wit...

Page 239: ...Logged events and where they are displayed Event Comment Displayed Specific Channel Type if applicable Input Details screen Output Details screen Active Events screen Inputs Outputs screen Wiring Fault Cleared mA Zero Calibration Logged when a zero calibration is performed mA mV ...

Page 240: ...MAN0923_Issue 3_04 15 Touchpoint Pro Operating Instructions 240 Notes ...

Page 241: ...Ex Ox Tox Gasdetectie Westerdreef 5V 2152CS Nieuw Vennep Telefoon 0252 620885 E mail info exoxtox nl Website www exoxtox nl ...

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