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Hill-Rom VersaCare P3200, Service Manual

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Hill-Rom VersaCare P3200 Service Manual Download Page 280

Casters 
Chapter 5: Parts List 

Casters 

Figure 5-3.  Casters 

Table 5-3.  Casters 

Item Number  Part Number 

Quantity 

Description 

1 

6390601 (3200)  2 

Caster, 5" (12.7 cm) brake 

2 

7247801 (3200)  2 

Caster, 6" (15 cm) brake 

3 

6390602 (3200)  2 

Caster, 5" (12.7 cm) brake/steer 

4 

7247803 (3200)  2 

Caster, 6" (15 cm) brake/steer 

5 

7247802 (3200)  2 

Caster, 6" (15 cm) brake (IntelliDrive® 
Transport System only) 

Page 5 - 14 

VersaCare™ Bed Service Manual (MAN333 REV 2) 

Summary of Contents for VersaCare P3200

Page 1: ...SERVICE MANUAL VersaCare Bed From Hill Rom Product No P3200 P3201 For Parts or Technical Assistance USA 800 445 3720 Canada 800 267 2337 International Contact your distributor MAN333 REV 2 ...

Page 2: ......

Page 3: ...VersaCare Bed Service Manual Revisions Revision Pages Affected Date Original Issue February 2004 2 All January 2005 MAN333 REV 2 VersaCare Bed Service Manual MAN333 REV 2 Page i ...

Page 4: ...om Hill Rom Services Inc Hill Rom The information in this manual is confidential and may not be disclosed to third parties without the prior written consent of Hill Rom Second Edition First Printing 2004 Printed in the USA CSA is a registered trademark of Canadian Standards Association Inc Hill Rom is a registered trademark of Hill Rom Services Inc IntelliDrive is a registered trademark of Hill Ro...

Page 5: ...ed by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express or implied and in particular makes no warranty of merchantability or fitness for a particular purpose Additional copies of this manual can be obtained from Hill Rom To order additional copies of this manual call 800 445 3720 and place a parts order for par...

Page 6: ...Revisions NOTES Page iv VersaCare Bed Service Manual MAN333 REV 2 ...

Page 7: ...apter 7 Accessories 1 2 Document Symbol Definition 1 3 Overview 1 4 Specifications 1 5 Electrical Description 1 7 Regulations Standards and Codes 1 7 Model Identification 1 11 Safety Tips 1 12 Warning and Caution Labels 1 15 Chapter 2 Troubleshooting Procedures Getting Started 2 1 Initial Actions 2 2 Rapid Problem Solution Identification Tables 2 3 Function Checks 2 6 Treatment Surface Function Ch...

Page 8: ... Level 2 24 Patient Pendant Causing Logic P C Board Failure 2 25 Logic Circuit Failure 2 26 Nuisance Trip 2 27 Motors Do Not Operate 2 28 No AC Power 2 29 AC Power No Motor Power 2 30 No DC Power 2 31 Power Supply Error Codes 2 32 Siderail Controls Not Working 2 33 Siderail Detection Switch Without SideCom Communication System 2 34 Siderail Detection Switch With SideCom Communication System 2 35 A...

Page 9: ...rt System 2 61 Wheel Will Not Stow IntelliDrive Transport System 2 62 Battery Check IntelliDrive Transport System 2 63 Steer Switch Check IntelliDrive Transport System 2 64 PACM Board Power Check IntelliDrive Transport System 2 65 PACM Board Deployment Check IntelliDrive Transport System 2 66 PACM Board Drive Check IntelliDrive Transport System 2 67 Motor Check IntelliDrive Transport System 2 68 P...

Page 10: ...3 5 User Interface 3 8 Patient Pendant 3 9 SideCom Communication System 3 10 Scale and Patient Position Monitor 3 10 IntelliDrive Transport System 3 12 Pneumatic 3 16 Schematics 3 17 Schematic Electronics 3 17 Schematic Motor Control P C Board PN 68717 3 17 Schematic Logic Control P C Board PN 69378 3 17 Schematic Siderail Controls 3 17 Schematic Optional Controls 3 17 Schematic Patient Controls 3...

Page 11: ...nt 4 15 Intermediate Siderail 4 16 Removal 4 16 Replacement 4 18 Head Siderail P C Board 4 19 Removal 4 19 Replacement 4 19 Speaker 4 21 Removal 4 21 Replacement 4 23 Patient Control P C Board 4 24 Removal 4 24 Replacement 4 26 Control Pod P C Board 4 27 Removal 4 27 Replacement 4 29 Night Light 4 30 Removal 4 30 Replacement 4 31 VersaCare Bed Service Manual MAN333 REV 2 Page ix ...

Page 12: ...40 Replacement 4 44 Head Hilow Motor 4 46 Removal 4 46 Replacement 4 50 Head Section Motor 4 52 Removal 4 52 Replacement 4 56 Knee Section Motor 4 57 Removal 4 57 Replacement 4 60 Foot Motor 4 61 Removal 4 61 Replacement 4 64 Foot Extend Motor 4 65 Removal 4 65 Replacement 4 68 Load Beam 4 69 Removal 4 69 Replacement 4 71 Battery 4 72 Page x VersaCare Bed Service Manual MAN333 REV 2 ...

Page 13: ...deCom Communication System P C Board 4 83 Removal 4 83 Replacement 4 85 Sensor Strip 4 86 Removal 4 86 Replacement 4 88 Obstacle Detect 4 89 Replacement 4 92 Logic Control P C Board 4 93 Removal 4 93 Replacement 4 94 Motor Control P C Board 4 95 Removal 4 95 Replacement 4 96 Scale System P C Board 4 97 Removal 4 97 Replacement 4 98 IntelliDrive Transport System Interface P C Board 4 99 VersaCare B...

Page 14: ... 111 Removal 4 111 Replacement 4 115 Transport Handle IntelliDrive Transport System 4 116 Removal 4 116 Replacement 4 119 Motor Controller IntelliDrive Transport System 4 120 Removal 4 120 Replacement 4 122 Head Section Bladder Assembly 4 123 Removal 4 123 Replacement 4 125 Seat Section Bladder Assembly 4 126 Removal 4 126 Replacement 4 128 Foot Section Bladder Assembly 4 129 Removal 4 129 Replace...

Page 15: ...rmediate Siderail 5 26 Siderail Center Arm Assembly 5 28 Power Supply Sheet 1 of 2 5 30 Power Supply Sheet 2 of 2 5 34 Foot Extension 5 36 Air Compressor 5 38 Air Module 5 40 Footboard 5 42 Headboard 5 43 Sensor Strips 5 44 Sleep Deck 5 46 IntelliDrive Transport System 5 48 IntelliDrive Transport System Drive Box 5 50 IntelliDrive Transport System Drive Belt 5 54 Treatment Surface P3251EA 5 56 Sho...

Page 16: ...ance 6 4 Preventive Maintenance Schedule 6 5 Preventive Maintenance Checklist 6 11 Scale Calibration 6 12 Chapter 7 Accessories Accessories 7 1 Infusion Support System P158 7 2 Installation 7 2 Removal 7 2 Oxygen Tank Holder P276 7 3 Installation 7 3 Removal 7 3 Standard IV Pole P2217 7 4 Installation 7 4 Removal 7 4 Patient Helper Adapter Bracket P844E48 7 5 Installation 7 5 Removal 7 5 Fracture ...

Page 17: ...Installation 7 6 Removal 7 6 Permanent IV Pole P2222A 7 7 Installation 7 7 Removal 7 8 VersaCare Bed Service Manual MAN333 REV 2 Page xv ...

Page 18: ...NOTES Page xvi VersaCare Bed Service Manual MAN333 REV 2 ...

Page 19: ...ent Organization This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedures Repair analysis procedures are contained in this chapter Use these procedures to gather information identify the maintenance need and verify the effectiveness of the repair Chapter 3 The...

Page 20: ... warranty part ordering procedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional products that can be used in conjunction with the VersaCare Bed is available in chapter 7 Installation procedures for these accessories are also included Page 1 2 VersaCare Be...

Page 21: ...ING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury A CAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage The symbol below highlights a CAUGHT HAZARD WARNING Figure 1 2 Caught Hazard Warning The symbol below ...

Page 22: ...d for general care post operative care and general medicine wards For additional information regarding the VersaCare Bed refer to the VersaCare Bed User Manual usr119 Before servicing the VersaCare Bed be sure that you have read and understood in detail the contents of this manual It is important that you read and strictly adhere to the aspects of safety contained in the this manual Page 1 4 Versa...

Page 23: ...t System beds Wheel Base 26 75 x 62 67 95 cm x 157 48 cm Surface Dimensions Surface Width 35 5 90 cm Surface Length 86 4 219 5 cm Surface Mattress Thickness 8 20 cm measured in the center of the mattress Surface Weight 25 lb 11 kg for treatment 26 lb 12 kg for short stay Caster Size 5 13 cm standard or 6 15 cm optional standard on IntelliD rive Transport System beds Bed Lift Capacity safe working ...

Page 24: ...rail Opening Size 3 5 8 9 cm Environmental Conditions for Transport and Storage Condition Range Temperature 40 F to 158 F 40 C to 70 C Relative Humidity 95 non condensing Pressure 50 kPa to 106 kPa Environmental Conditions for Use Condition Range Temperature 50 F to 95 F 10 C to 35 C ambient tem perature Relative Humidity Range 20 to 85 non condensing Atmospheric Pressure 70 kPa to 106 kPa Nurse C...

Page 25: ... fuse 100 110 115 120 127 V mod els 125 V 5 A time delay 5 x 20 mm 2 each UL 198G Slo Blo a Mains fuse 220 230 240 V models 250 V 2 5 A time delay 5 x 20 mm 2 each IEC Transformer Secondary 1 250 V 20 A Slo Blo 3AB a Slo Blo is a registered trademark of Littelfuse Inc Regulations Standards and Codes For VersaCare Bed regulations standards and codes see table 1 2 on page 1 7 Table 1 2 Classificatio...

Page 26: ...nutes OFF Sound Level measured 1 meter from patient s ear 52 dBA 73 dBA with IntelliDrive Transport System active a CSA is a registered trademark of Canadian Standards Association Inc Mattress Flammability The sleep surface mattress meets the following specifications CAL TB 117 Requirements Test Procedure and Apparatus for Testing the Flame Retardance of Resilient Filling Materials Used in Upholst...

Page 27: ...rimary and Secondary Sources of Ignition Surfaces and Siderail Coverings Only Electromagnetic Emissions Guidance Guidance and Manufacturer s Declaration Electromagnetic Emissions The VersaCare Bed model P3200 P3201 is intended for use in the electromagnetic environment specified below The customer or the user of the model P3200 P3201 should make sure it is used in such an environment Emissions Tes...

Page 28: ...1 kV Differential Mode line line 2 kV Common Mode Line Ground 1 kV Differential Mode line line 2 kV Common Mode Line Ground Mains power quality should be that of a typical commercial or hospital environment Conducted RF IEC 61000 4 6 3 Vrms 150 kHz to 80 MHz 3 Vrms 150 kHz to 80 MHz Portable and mobile RF communica tions equipment cell phones should not be used at close distances to the P3200 P320...

Page 29: ...ways be exercised when using any electrical or RF equipment in the immediate patient area Guidance and Manufacturer s Declaration Electromagnetic Emissions The VersaCare Bed model P3200 P3201 is intended for use in the electromagnetic environment specified below The customer or the user of the model P3200 P3201 should make sure it is used in such an environment Immunity Test IEC 60601 Test Level C...

Page 30: ...ar protective gloves Failure to do so could result in personal injury WARNING Wear eye protection Failure to do so could result in eye injury WARNING If battery fluid touches skin or clothing immediately wash it off with clean water If battery fluid c gets in the eyes immediately flush them with water and consult a physician Failure to do so could result in personal injury WARNING Use extreme care...

Page 31: ...nd procedures to educate your staff on the risks associated with electrical equipment CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur CAUTION Do not use silicone based lubricants Equipment damage could occur CAUTION To prevent component damage ensure that your hands are clean and only handle the P C board by its edges CAUTION When handling electronic component...

Page 32: ... sure the vent holes are clear Failure to do so could result in overheating and equipment damage CAUTION Use care when disconnecting the hose from the fitting Excessive force can damage the fitting Page 1 14 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 33: ...troduction Warning and Caution Labels 1 7082501 Siderail Warning 7082502 Siderail Warning with Scale operation instructions 128815 IV Pole Warning 66870 Battery Warning 127866 Foot Warning VersaCare Bed Service Manual MAN333 REV 2 Page 1 15 ...

Page 34: ...Warning and Caution Labels Chapter 1 Introduction NOTES Page 1 16 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 35: ...e will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one component is listed replace them in the given order To begin gathering information about the problem start with Initial Actions To isolate or identify a problem and to verify the repair after completing each corrective action replacing or adjusting a part seating a connector etc...

Page 36: ...is available Yes No Go to Function Checks on page 2 6 2 Ask this person to demonstrate or explain the problem The problem can be duplicated Yes No Go to Function Checks on page 2 6 3 The problem is a result of improper operator action Yes No Refer to Rapid Problem Solution Identification Tables on page 2 3 or go to Function Checks on page 2 6 4 Instruct the operator to refer to the procedures in t...

Page 37: ...2 42 2 3 ErRor Detected In Dynamic Air Module Replace Air Module 2 6 Missing 24 VDC Input Go to RAP 2 31 on page 2 43 3 1 Not Reaching Head Zone Pressure Go to RAP 2 32 on page 2 44 3 2 Not Reaching Seat Zone Pressure Go to RAP 2 33 on page 2 45 3 3 Not Reaching Foot Zone Pressure Go to RAP 2 34 on page 2 46 3 4 Not Reaching Right Turn Assist Pressure Go to RAP 2 35 on page 2 47 3 5 Not Reaching L...

Page 38: ...unctions not displayed on the scale PPM display or when the Service Required indicator illuminates use the following table to identify the appropriate troubleshooting procedure see table 2 3 on page 2 4 Table 2 3 Miscellaneous Malfunctions Error Solution Motors Do Not Operate Go to RAP 2 16 on page 2 28 No AC Power Go to RAP 2 17 on page 2 29 AC Power No Motor Power Go to RAP 2 18 on page 2 30 No ...

Page 39: ...3 Steer Switch Check Go to RAP 2 52 on page 2 64 PACM Board Power Check Go to RAP 2 53 on page 2 65 PACM Board Deployment Check Go to RAP 2 54 on page 2 66 PACM Board Drive Check Go to RAP 2 55 on page 2 67 Motor Check Go to RAP 2 56 on page 2 68 PACM to Junction Board Cable Check Go to RAP 2 57 on page 2 69 Handle Enable Switch Check Go to RAP 2 58 on page 2 70 Throttle Check Go to RAP 2 59 on pa...

Page 40: ... Bed Up control of the hilow function The bed rises to the high position without stopping Yes No Go to RAP 2 1 on page 2 13 or go to RAP 2 16 on page 2 28 6 Press the Bed Down control of the hilow function The bed goes down to the low position without stopping In addition the Bed Not Down INDICATOR goes off when the bed reaches the maximum low position Yes No Go to RAP 2 1 on page 2 13 or go to RA...

Page 41: ...imultaneously then the knee section stops at an angle approaching 16 while the head section continues to rise to its highest position Yes No Go to RAP 2 1 on page 2 13 or go to RAP 2 16 on page 2 28 12 Press the patient Head Down control The head section goes down and the knee section lowers simultaneously until it reaches the lowest position while the head section reaches low position Yes No Go t...

Page 42: ...18 Raise the bed until the intermediate position is reached Operate the Trendelenburg control The sleep surface gradually tilts to maximum trendelenburg without any problem or abnormal noise Yes No Go to RAP 2 1 on page 2 13 or go to RAP 2 16 on page 2 28 19 Operate the Reverse Trendelenburg control The sleep surface gradually tilts to maximum reverse trendelenburg without any problem or abnormal ...

Page 43: ...ism is working correctly The head section rises without any problem or abnormal noise Yes No Go to RAP 2 1 on page 2 13 or go to RAP 2 16 on page 2 28 23 Set the brakes Try to move the bed The four wheels are locked and prevent any movement Yes No Replace affected caster 24 Set the brake steer pedal to the Steer position and trigger the lengthways locking of the steer caster non IntelliDrive Trans...

Page 44: ...Yes No Go to RAP 2 24 4 Squeeze and hold pressure on the head section The head section deflates slightly within 30 seconds Yes No Go to RAP 2 24 5 Release the pressure in the head section The applicable head section inflates slightly within 30 seconds Yes No Go to RAP 2 24 6 Articulate the head section to 65 After 30 seconds wipe your hand firmly across the air mattress to verify that the head sea...

Page 45: ...ls is lowered Yes No Go to RAP 2 24 8 Place all four siderails in the up and locked position Activate the Left Turn Assist control The Left Turn Assist bladder inflates and an alarm sounds when one of the left side siderails are lowered Yes No Go to RAP 2 24 9 Go to Final Actions on page 2 12 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 11 ...

Page 46: ... Troubleshooting Procedures Final Actions 1 Do the required preventative maintenance procedures See Preventive Maintenance on page 6 4 2 Do all required administrative tasks Page 2 12 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 47: ...2 1 Electronics Sheet 1 of 2 Chapter 2 Troubleshooting Procedures 2 1 Electronics Sheet 1 of 2 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 13 ...

Page 48: ...2 2 Electronics Sheet 2 of 2 Chapter 2 Troubleshooting Procedures 2 2 Electronics Sheet 2 of 2 Page 2 14 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 49: ...tion Flash Off Off Go to RAP 2 7 Hilow Head Current Overload Flash Off Flash Go to RAP 2 8 Hilow Foot Current Overload Flash Off On Go to RAP 2 8 Head Current Overload Flash Flash Off Go to RAP 2 8 Knee Current Overload Flash Flash Flash Go to RAP 2 8 Foot Current Overload Flash Flash On Go to RAP 2 8 Leg Current Overload Flash On Off Go to RAP 2 8 Hilow Head Position Rate High Flash On Flash Go t...

Page 50: ...ory Relay Error EEPROM Failure and All Lockout LED Error Chapter 2 Troubleshooting Procedures 2 4 Bootloader Supervisory Relay Error EEPROM Failure and All Lockout LED Error Page 2 16 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 51: ...ead Knee Hilow Lockout LED Error and CPR Switch Failure Chapter 2 Troubleshooting Procedures 2 5 Head Knee Hilow Lockout LED Error and CPR Switch Failure 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 17 ...

Page 52: ...2 6 Hilow Motor Unexpected Motion Chapter 2 Troubleshooting Procedures 2 6 Hilow Motor Unexpected Motion Page 2 18 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 53: ...2 7 Head Knee Leg and Foot Motor Unexpected Motion Chapter 2 Troubleshooting Procedures 2 7 Head Knee Leg and Foot Motor Unexpected Motion 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 19 ...

Page 54: ...2 8 Motor Overcurrent Chapter 2 Troubleshooting Procedures 2 8 Motor Overcurrent Page 2 20 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 55: ...2 9 Hilow Motor Position Rate High Chapter 2 Troubleshooting Procedures 2 9 Hilow Motor Position Rate High 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 21 ...

Page 56: ...2 10 Hilow Motor Position Rate Low Chapter 2 Troubleshooting Procedures 2 10 Hilow Motor Position Rate Low Page 2 22 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 57: ...2 11 Absolute Minimum Drive Current Failure Chapter 2 Troubleshooting Procedures 2 11 Absolute Minimum Drive Current Failure 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 23 ...

Page 58: ...2 12 Network Heartbeat Failure System Level Chapter 2 Troubleshooting Procedures 2 12 Network Heartbeat Failure System Level Page 2 24 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 59: ...2 13 Patient Pendant Causing Logic P C Board Failure Chapter 2 Troubleshooting Procedures 2 13 Patient Pendant Causing Logic P C Board Failure 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 25 ...

Page 60: ...2 14 Logic Circuit Failure Chapter 2 Troubleshooting Procedures 2 14 Logic Circuit Failure Page 2 26 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 61: ...2 15 Nuisance Trip Chapter 2 Troubleshooting Procedures 2 15 Nuisance Trip 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 27 ...

Page 62: ...2 16 Motors Do Not Operate Chapter 2 Troubleshooting Procedures 2 16 Motors Do Not Operate Page 2 28 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 63: ...2 17 No AC Power Chapter 2 Troubleshooting Procedures 2 17 No AC Power 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 29 ...

Page 64: ...2 18 AC Power No Motor Power Chapter 2 Troubleshooting Procedures 2 18 AC Power No Motor Power Page 2 30 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 65: ...2 19 No DC Power Chapter 2 Troubleshooting Procedures 2 19 No DC Power 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 31 ...

Page 66: ...2 20 Power Supply Error Codes Chapter 2 Troubleshooting Procedures 2 20 Power Supply Error Codes Page 2 32 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 67: ...2 21 Siderail Controls Not Working Chapter 2 Troubleshooting Procedures 2 21 Siderail Controls Not Working 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 33 ...

Page 68: ...il Detection Switch Without SideCom Communication System Chapter 2 Troubleshooting Procedures 2 22 Siderail Detection Switch Without SideCom Communication System Page 2 34 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 69: ...rail Detection Switch With SideCom Communication System Chapter 2 Troubleshooting Procedures 2 23 Siderail Detection Switch With SideCom Communication System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 35 ...

Page 70: ...2 24 Air Surface Sheet 1 of 2 Chapter 2 Troubleshooting Procedures 2 24 Air Surface Sheet 1 of 2 Page 2 36 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 71: ...2 25 Air Surface Sheet 2 of 2 Chapter 2 Troubleshooting Procedures 2 25 Air Surface Sheet 2 of 2 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 37 ...

Page 72: ...2 26 System Error No Flash Code Chapter 2 Troubleshooting Procedures 2 26 System Error No Flash Code Page 2 38 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 73: ...2 27 Mattress Disconnected Chapter 2 Troubleshooting Procedures 2 27 Mattress Disconnected 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 39 ...

Page 74: ...2 28 Head Angle Sensor Error Chapter 2 Troubleshooting Procedures 2 28 Head Angle Sensor Error Page 2 40 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 75: ...2 29 Head FSR1 and FSR2 Chapter 2 Troubleshooting Procedures 2 29 Head FSR1 and FSR2 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 41 ...

Page 76: ...2 30 Accumulator Pressure Chapter 2 Troubleshooting Procedures 2 30 Accumulator Pressure Page 2 42 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 77: ...2 31 Missing 24 V DC Input Chapter 2 Troubleshooting Procedures 2 31 Missing 24 V DC Input 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 43 ...

Page 78: ...2 32 Not Reaching Head Zone Pressure Chapter 2 Troubleshooting Procedures 2 32 Not Reaching Head Zone Pressure Page 2 44 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 79: ...2 33 Not Reaching Seat Zone Pressure Chapter 2 Troubleshooting Procedures 2 33 Not Reaching Seat Zone Pressure 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 45 ...

Page 80: ...2 34 Not Reaching Foot Zone Pressure Chapter 2 Troubleshooting Procedures 2 34 Not Reaching Foot Zone Pressure Page 2 46 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 81: ...2 35 Not Reaching Right Turn Assist Pressure Chapter 2 Troubleshooting Procedures 2 35 Not Reaching Right Turn Assist Pressure 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 47 ...

Page 82: ...2 36 Not Reaching Left Turn Assist Pressure Chapter 2 Troubleshooting Procedures 2 36 Not Reaching Left Turn Assist Pressure Page 2 48 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 83: ...2 37 Scale Error 0 Chapter 2 Troubleshooting Procedures 2 37 Scale Error 0 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 49 ...

Page 84: ...2 38 Scale Error 1 Chapter 2 Troubleshooting Procedures 2 38 Scale Error 1 Page 2 50 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 85: ...2 39 Scale Error 2 Chapter 2 Troubleshooting Procedures 2 39 Scale Error 2 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 51 ...

Page 86: ...2 40 Scale Error 3 Chapter 2 Troubleshooting Procedures 2 40 Scale Error 3 Page 2 52 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 87: ...2 41 Scale Error 4 and 5 European Scale Only Chapter 2 Troubleshooting Procedures 2 41 Scale Error 4 and 5 European Scale Only 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 53 ...

Page 88: ...2 42 SideCom Communication System Chapter 2 Troubleshooting Procedures 2 42 SideCom Communication System Page 2 54 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 89: ...2 43 Patient Position Monitor System with Scale Display Chapter 2 Troubleshooting Procedures 2 43 Patient Position Monitor System with Scale Display 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 55 ...

Page 90: ...2 44 Patient Position Monitor without Scale Display Chapter 2 Troubleshooting Procedures 2 44 Patient Position Monitor without Scale Display Page 2 56 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 91: ...2 45 CRC Error Chapter 2 Troubleshooting Procedures 2 45 CRC Error 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 57 ...

Page 92: ...2 46 Patient Pendant Chapter 2 Troubleshooting Procedures 2 46 Patient Pendant Page 2 58 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 93: ...2 47 Obstacle Detection Chapter 2 Troubleshooting Procedures 2 47 Obstacle Detection 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 59 ...

Page 94: ...2 48 Bed Will Not Drive IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 48 Bed Will Not Drive IntelliDrive Transport System Page 2 60 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 95: ...l Not Drive Wheel Is Down IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 49 Bed Will Not Drive Wheel Is Down IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 61 ...

Page 96: ...2 50 Wheel Will Not Stow IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 50 Wheel Will Not Stow IntelliDrive Transport System Page 2 62 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 97: ...2 51 Battery Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 51 Battery Check IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 63 ...

Page 98: ...2 52 Steer Switch Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 52 Steer Switch Check IntelliDrive Transport System Page 2 64 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 99: ...53 PACM Board Power Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 53 PACM Board Power Check IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 65 ...

Page 100: ...ACM Board Deployment Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 54 PACM Board Deployment Check IntelliDrive Transport System Page 2 66 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 101: ...55 PACM Board Drive Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 55 PACM Board Drive Check IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 67 ...

Page 102: ...2 56 Motor Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 56 Motor Check IntelliDrive Transport System Page 2 68 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 103: ...unction Board Cable Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 57 PACM to Junction Board Cable Check IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 69 ...

Page 104: ...Handle Enable Switch Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 58 Handle Enable Switch Check IntelliDrive Transport System Page 2 70 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 105: ...2 59 Throttle Check IntelliDrive Transport System Chapter 2 Troubleshooting Procedures 2 59 Throttle Check IntelliDrive Transport System 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 71 ...

Page 106: ...e Gauge Check IntelliDrive Transport System Sheet 1 of 3 Chapter 2 Troubleshooting Procedures 2 60 Handle Gauge Check IntelliDrive Transport System Sheet 1 of 3 Page 2 72 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 107: ... Gauge Check IntelliDrive Transport System Sheet 2 of 3 Chapter 2 Troubleshooting Procedures 2 61 Handle Gauge Check IntelliDrive Transport System Sheet 2 of 3 2 VersaCare Bed Service Manual MAN333 REV 2 Page 2 73 ...

Page 108: ...e Gauge Check IntelliDrive Transport System Sheet 3 of 3 Chapter 2 Troubleshooting Procedures 2 62 Handle Gauge Check IntelliDrive Transport System Sheet 3 of 3 Page 2 74 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 109: ...ror codes Table 2 6 Controller Error Codes 2 Flash Code Description Possible Cause Thermal Cutback 1 Make sure the bed temperature is within the normal operating range 58 F to 103 F 15 40 degrees C 2 Check for mechanical binding or item stuck in drive train or belt 3 Replace Controller Throttle Fault 1 1 Make sure the controller is getting approxi mately 2 5 V input when the handles are neutral 4 ...

Page 110: ...e sure the controller is getting correct bat tery voltage 3 Replace Controller PROC Wiring Fault 1 Replace Controller Brake ON Fault 1 Replace Controller Precharge Fault 1 Make sure the controller is getting correct bat tery voltage 2 Replace Controller Brake OFF Fault 1 Replace Controller HPD 1 Replace Controller Current Sense Fault 1 Check motor wiring 2 Make sure the controller is getting corre...

Page 111: ...rror and flashlight check for debris around the pulleys and levers 3 Check the belt for damage and proper engagement on the pulleys 4 Remove the drive unit cover 5 Inspect the links and levers in the motor area for damage 6 Remove the drive mechanism cover 7 Check the tension on the drive belt 8 Check overall condition of all components in the drive box 9 Install the drive unit cover 2 VersaCare B...

Page 112: ... P6 3 4 0 5 1 V when switch is depressed or closed If you suspect a switch is not working correctly the switches can be unplugged at P2 and P5 A meter can be used to measure switch continuity from the end of the switch cable A working switch will close only when the switch is depressed If it is always opened or always closed the switch or cable is defective In either case replace the handle assemb...

Page 113: ...r R1 until the output signal measures 2 5V When either handle is pushed the output signal will increase until it reaches 4 0V to 4 5V When either handle is pulled the output signal will decrease until it reaches 0 4V to 1 5V This indicates the throttle circuit working correctly Before making any adjustments verify the supply voltages The supply voltage at P6 8 will measure more than 22 V on a work...

Page 114: ...eter to bring the output signal to 2 5V is the damaged handle The motor controller will not operate unless it sees the connection to the 4700 ohm resistor on the Junction board To verify the signal is being received at the PACM board unplug the 14 pin cable from the PACM board and measure the resistance across pins 12 and 13 The resistance needs to measure 4700 ohms 5 If this measurement fails che...

Page 115: ...g connected systems Base Frame Module Hilow Lift Module Upper Frame Module User Interface Module End Panel Module Base Frame Module The base frame module consists of the base frame casters brake and steer components power supply and communication electronics caregiver foot controls and obstacle detect components The module houses the components of the power supply and battery backup communications...

Page 116: ...ep surface rests and a supporting tubular steel weigh frame The deck is segmented into three sections head knee and retracting foot These sections may be moved by the caregiver or patient to change the bed positioning If the bed system is equipped with the optional scale any item placed on the upper frame will be weighed The load beams are mounted longitudinally on the weigh frame User Interface M...

Page 117: ...giver for CPR or to gain access to the patient s head from the head end The foot panel is located at the foot end It is affixed to the foot section of the articulating deck in such a way that it remains perpendicular to the surface of the foot section The footpanel s intended functions are To support the bottoms of the patient s feet in the chair and bed modes to prevent foot drop To provide a sup...

Page 118: ...sistor switch to the regulator This will turn off the regulator A diode bulk capacitor is added to the input of the 5 V regulator to keep the logic supply up longer than the 8 2 V supply This time depends greatly on load current and functions active The Logic Controller consists of an embedded controller a derivative of the 8051 family The Input Output structure is configured as an active low for ...

Page 119: ...gy For both business and technical reasons these companies internally create a customized 7 layer CAN based protocol that is optimized to satisfy their own application specific requirements The VersaCare Bed uses a proprietary CANopen solution similar to what is used in the automobile industry Power Supply Power Source The bed is powered by 100 110 115 120 127 220 230 or 240 V AC 50 60 Hz single p...

Page 120: ...d Maximum discharge time is 4 minutes Relay K1 provides isolation between VBAT and VMOT_UR The microprocessor will close the relay when on battery power VLOG_UR BR1 and C38 provide the conditioning for VLOG_UR 30 46 VDC 36 VDC 3 5 A Air Pump The circuitry of RT5 Q6 U2 Q10 and P4 provide switched AC power for the air pump The pump draws 3Arms maximum The circuitry around U1 detects if power is avai...

Page 121: ...set U9 serves as the CAN transceiver Foot Controls Connectors P23 and P24 via Port0 read the foot control hall effect switches The resistors and capacitors provide ESD protection The night lights are supplied by the regulated 8VDC and driven by half of U14 Each night light draws approximately 65 mA Obstacle Detection Connectors P27 P30 P31 and P32 provide power to the three obstacle detect infrare...

Page 122: ...sensor U10 is used to buffer the battery voltage divider The OP amp circuit of U10 is a backup measurement device for battery charge current and is used to check the gas gauge current reading Nurse Call Relay Power Diodes D13 D17 and D26 provide power to the nurse call relay located on the SideCom Communication System P C board while AC is on and while AC is off if the battery is capable LED Drive...

Page 123: ...actions pertaining to the caregiver control system resides in other bed modules It reads the appropriate network variables for indicator updates and sends the status of switches to the appropriate module by network variable updates Patient Pendant The patient pendant works on SPI communication The pendant has a universal clock connected at pin 1 of the P1 connector The clock provides a rising logi...

Page 124: ...External to the microprocessor are the CAN transceiver UTV chip watch dog reset circuit SideCom Communication System relays and audio attenuator with 16 volume settings Scale and Patient Position Monitor Power is supplied to the Scale Patient Position Monitor PPM system by the P3200 central power supply The power supply provides a pre regulated 8 9 V DC referenced to signal GND at 400mA max 200mA ...

Page 125: ...p surface in strategic positions They are buffered by an LM324 configured as a DIFF amp The head sensor is the only one used for the sensitivity mode The other two are located in the seat section The load beams are used to detect patient activity The FSRs and load beams information is sent to the air node The FSR is in A D counts while the load beams information is formatted into pounds using the ...

Page 126: ...e signal a net pull causes a negative signal The junction board also contains amplifier circuitry to convert these signals from the strain gauges into a throttle signal for the drive motor controller A positive signal results in a forward throttle signal to the motor controller A negative signal yields a reverse throttle signal to the motor controller The full scale forward throttle signal is abou...

Page 127: ...is above the trickle threshold the charger circuit changes to mode 2 In this mode bulk charging occurs during which current is limited to a constant level The charger stays in this mode until the battery voltage is approximately 29 30 volts At this point the current slowly drops off as the battery nears full charge When the current drops to 10 of the constant current level the charger enters mode ...

Page 128: ... is down bed power is absent and the steer switch is closed the INHIBIT signal is removed allowing the motor controller to drive the drive motor Enable Switch Logic and Relay The enable switch when closed while the drive mechanism is fully down provides an input to the logic which removes the INHIBIT input to the motor controller At the same time a relay is energized which connects the drive motor...

Page 129: ...om the electronics In the event of a stuck shut down switch that is one failed closed the logic will be armed but never triggered preventing nuisance shut downs Deployment Motor The deployment motor is a 24 VDC linear actuator with internal normally closed limit switches to indicate full travel in the extended and the retracted position The motor circuit is separate from the limit switch circuit s...

Page 130: ...ittle current due to their pilot operation however the pilot pressure must be maintained in order for the valves to work correctly The second type is the MAC valve which has a standard solenoid construction The MAC valves draw much more current than the SMCs and therefore the MAC valves are pulse width modulated after the valve has been actuated to reduce the amount of current draw The power suppl...

Page 131: ...c Control P C Board PN 69378 Figure 3 3 Logic Control P C Board PN 69378 3 Refer to fold out FO 3 3 at the rear of this manual Schematic Siderail Controls Figure 3 4 Siderail Controls Refer to fold out FO 3 4 at the rear of this manual Schematic Optional Controls Figure 3 5 Optional Controls Refer to fold out FO 3 5 at the rear of this manual Schematic Patient Controls Figure 3 6 Patient Controls ...

Page 132: ...al Schematic Motor Control P C Board PN 72273 Figure 3 9 Motor Control P C Board PN 72273 Refer to fold out FO 3 9 at the rear of this manual Schematic Power Supply P C Board PN 70786 Figure 3 10 Power Supply P C Board PN 70786 Refer to fold out FO 3 10 at the rear of this manual Schematic Transformer Adapter Cables Figure 3 11 Transformer Adapter Cables Refer to fold out FO 3 11 at the rear of th...

Page 133: ...17 mm wrench T25 Torx 1 screwdriver T20 Torx screwdriver T15 Torx screwdriver T10 Torx screwdriver Small screwdriver 2 phillips head screwdriver Rubber mallet E ring installation tool 2 Jack stands Scissor jack 3 32 punch Rivet gun with plastic rivets Pot of white petroleum jelly approx 400 g 130016 Safety jack 2 each 1 Torx is a registered trademark of Textron Inc 4 VersaCare Bed Service Manual M...

Page 134: ...l bit Drill 6 32 tap 3 8 nut driver Wire cutters 2 x 4 x 36 piece of wood String 10 305 cm 1 4 nut driver 1 4 bow end wrench Needle nose pliers Antistatic strap 7 16 deep well socket 7 16 open end wrench Voltmeter Window cleaner Rags Screwdriver Page 4 2 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 135: ...NING Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 5 Unplug the bed from its power source 6 Lift the foot end of the mattress WARNING Use extreme care when removing the mattress retaining strap Failure to do so can cause injury as the strap snaps out of the retainers 7 Carefully remove one side of the mattress retaining strap A from the r...

Page 136: ...tay sleep surfaces remove the mattress 13 For treatment surfaces do the following a Insert a small screwdriver between the surface hose connector C and the bed hose connector latch tabs D on each end of the connector E see figure 4 2 on page 4 4 NOTE The end of the surface hose connector will pop out of the bed hose connector b Remove the treatment surface from the bed Figure 4 2 Treatment Surface...

Page 137: ...cover B e Using the scissor jack raise the corner of the bed that the caster is being removed from f Loosen the nut C on the clamp D g Remove the brake steer pedal E from the bed h Remove the caster F from the bed 5 For head end casters do the following a Remove the screw G securing the head end cover H to the bed b Remove the head end cover H c Using the scissor jack raise the corner of the bed t...

Page 138: ...4 2 Caster Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 3 Caster Page 4 6 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 139: ...crew A to secure the foot end cover B to the bed h To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 2 For head end casters do the following a Using the brake steer pedal E set the caster to the brake position b Position the new caster so the alignment pin O will fit into the slot P c Insert the caster N into the bed d Install the brake steer pedal M through the ...

Page 140: ...he bed from its power source 5 Loosen the jam nut A see figure 4 4 on page 4 9 6 Remove the CPR cable hook B from the handle bracket C 7 Remove the nut D 8 Remove the CPR cable E from the mount bracket F 9 Remove the two screws G from the CPR release cover H 10 Slide the CPR release cover H down 11 Remove the CPR cable E from the CPR release I 12 Cut and remove the two cable ties J securing the CP...

Page 141: ...4 3 CPR Cable Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 4 CPR Cable 4 Correct Incorrect VersaCare Bed Service Manual MAN333 REV 2 Page 4 9 ...

Page 142: ...ver H onto the CPR release I 9 Install the two screws G to secure the CPR release cover H to the CPR release I 10 Adjust the CPR cable E refer to Adjustment on page 4 10 NOTE The two nuts A and D will be tightened during the adjustment procedure Adjustment 1 Pull the CPR cable E until the wire L is snug and the CPR handle just starts to move 2 Run the nut A against the mount bracket F 3 Tighten th...

Page 143: ...age 5 Unplug the bed from its power source 6 Remove the screws A securing the cover B to the bed C see figure 4 5 on page 4 12 7 Remove the cover B 8 Remove the two screws D securing the electronics module cover E to the electronics module F 9 Remove the electronics module cover E 10 Remove the two screws G securing the cable cover H to the head section I see figure 4 6 on page 4 13 NOTE The screw...

Page 144: ...erail cable from the behind the cable cover H 14 Remove the E ring K and washer L from the siderail dampener M see figure 4 7 on page 4 14 15 Disconnect the dampener M from the bracket post N 16 Remove the E ring O from the lower D pin P 17 Remove the E ring Q from the upper D pin R 18 Remove the lower D pin P 19 While supporting the siderail remove the upper D pin R Page 4 12 VersaCare Bed Servic...

Page 145: ...4 4 Head Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 6 Cable Routing 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 13 ...

Page 146: ...4 4 Head Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 7 Head Siderail Page 4 14 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 147: ...l Replacement and Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 15 ...

Page 148: ...wer source Failure to do so could result in personal injury or equipment damage 5 Unplug the bed from its power source 6 Remove the E ring A and washer B from the siderail dampener C see figure 4 8 on page 4 17 7 Disconnect the dampener C from the mounting post D 8 Remove the head end E ring E from the lower D pin F 9 Remove the head end E ring G from the upper D pin H 10 Unlatch the siderail 11 R...

Page 149: ...4 5 Intermediate Siderail Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 8 Intermediate Siderail 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 17 ...

Page 150: ...emoval Replacement and Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 18 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 151: ...ts power source 5 Drill a hole in the center of each screw cover A see figure 4 9 on page 4 20 6 Using the tap remove the screw covers A 7 Remove the 12 screws B 8 Remove the siderail cover C from the siderail D 9 Disconnect any cable from the P C board E 10 Remove the four screws F securing the P C board E to the siderail 11 Remove the P C board E from the siderail D Replacement 1 Make sure the g...

Page 152: ...4 6 Head Siderail P C Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 9 Head Siderail P C Board Page 4 20 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 153: ...damage 4 Unplug the bed from its power source 5 Drill a hole in the center of each screw cover A see figure 4 10 on page 4 22 6 Using the tap remove the screw covers A 7 Remove the 12 screws B 8 Remove the siderail cover C from the siderail D 9 Put the siderail cover C on the bed 10 Remove the four screws E from the P C board F 11 Fold down the P C board F 12 Remove the six screws G securing the s...

Page 154: ...4 7 Speaker Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 10 Speaker Page 4 22 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 155: ...iderail D 16 Disconnect the wires from the speaker J Replacement 1 Make sure the gasket K is installed in the siderail 2 Do the removal procedure in reverse order 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 23 ...

Page 156: ...age 4 Unplug the bed from its power source 5 Drill a hole in the center of each screw cover A see figure 4 11 on page 4 25 6 Using the tap remove the screw covers A 7 Remove the 12 screws B 8 Remove the siderail cover C from the siderail D 9 Put the siderail cover C on the bed 10 Remove the four screws E from the siderail P C board F 11 Fold down the P C board F 12 Remove the six screws G securing...

Page 157: ...4 8 Patient Control P C Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 11 Patient Control P C Board 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 25 ...

Page 158: ...ol P C board J and the siderail P C board F Replacement 1 Make sure the gasket N is installed in the pod G 2 Make sure the spring O is installed in the pod G 1 Make sure the gasket L is installed in the siderail D 2 Do the removal procedure in reverse order 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 26 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 159: ...rill a hole in the center of each screw cover A see figure 4 12 on page 4 28 6 Using the tap remove the screw covers A 7 Remove the 12 screws B 8 Remove the siderail cover C from the siderail D 9 Place the siderail cover C on the bed 10 Remove the hinge pin E from the inside of the siderail cover C 11 Remove the bushing F from the inside of the siderail cover C 12 Remove the control pod G from the...

Page 160: ...4 9 Control Pod P C Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 12 Control Pod P C Board Page 4 28 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 161: ...rol pod G Replacement 1 With the hinge pin E flat install it by pushing it in until it hits the standoff 2 Rotate the hinge pin E to clear the standoff then push it in until seated 3 Do the removal procedure in reverse order 4 Install a new label H 5 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 29 ...

Page 162: ...igh position SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Unplug the bed from its power source 4 Remove the five screws A securing the foot pedal assembly B to the bed C see figure 4 13 on page 4 30 Figure 4 13 Night Light 1 Torx is a registered trademark of Textron Inc Page 4 30 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 163: ...nnect the night light cable D from the foot pedal P C board 8 Remove the nut F and washer G from the night light E 9 Remove the night light E from the foot pedal assembly B Replacement 1 Do the removal procedure in reverse order 2 Install a new blank label over the screw hole 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN33...

Page 164: ...high position SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 3 Unplug the bed from its power source 4 Remove the five screws A securing the foot pedal assembly B to the bed C see figure 4 14 on page 4 32 Figure 4 14 Foot Pedal Assembly 1 Torx is a registered trademark of Textron Inc Page 4 32 VersaCare Bed Service Manual MAN33...

Page 165: ... assembly B from the bed C 6 Remove the cable tie not shown 7 Disconnect the cable D from the foot pedal assembly B Replacement 1 Do the removal procedure in reverse order 2 Install a new blank label over the screw hole 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 33 ...

Page 166: ... injury or equipment damage 4 Unplug the bed from its power source 5 Remove the screws A securing the cover B to the bed see figure 4 15 on page 4 35 6 Remove the cover B 7 Remove the two screws C securing the electronics cover D to the electronics module E 8 Remove the electronics cover D 9 Disconnect the power cable F 10 Disconnect the air hose G 11 While supporting the air compressor H remove t...

Page 167: ...4 12 Air Compressor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 15 Air Compressor 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 35 ...

Page 168: ...val Replacement and Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 36 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 169: ...power source 6 Remove the 11 screws A securing the module cover B to the head section C see figure 4 16 on page 4 38 7 Remove the module cover B 8 Remove the two screws D securing the module E to the head section C 9 Disconnect all of the cables F on the module P C board G see figure 4 17 on page 4 38 10 Disconnect the air hose H from the hose connector I NOTE Do not disconnect the air hoses betwe...

Page 170: ...4 13 Air Module Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 16 Air Module Cover Figure 4 17 Air Module Page 4 38 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 171: ... Replacement and Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 39 ...

Page 172: ...emove the three screws A that attach the cover B to the bed C see figure 4 18 on page 4 41 6 Remove the cover B 7 Remove the two screws D that attach the electronics module cover E to the electronics module F 8 Remove the electronics module cover E 9 Cut and remove any cable ties that attach the foot hilow drive cable to the electronics module F CAUTION When handling electronic components wear an ...

Page 173: ...page 4 42 b Raise the jack G so there is approximately 6 15 cm between the intermediate frame I and the base frame J NOTE It may be necessary to push down on the base frame to separate the intermediate frame from the base frame c Remove the jack G 14 Install the hoist K so the hooks L catch on the shafts M see figure 4 20 on page 4 43 NOTE If the IntelliDrive Transport System drive box is installe...

Page 174: ...4 14 Foot Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 19 Scissor Jack Position Page 4 42 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 175: ...4 14 Foot Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 20 Hoist Installation 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 43 ...

Page 176: ...emove the pin O from the motor end 19 While supporting the drive P remove the bolt Q from the shaft end 20 Remove the drive P from the bed Replacement 1 Install the motor end of the new motor into the bed 2 Connect the motor cable to the motor control P C board 3 Plug the bed into an appropriate power source 4 Operate the hilow function as necessary to align the shaft end of the motor with the lif...

Page 177: ...4 14 Foot Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 21 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 45 ...

Page 178: ...emove the three screws A that attach the cover B to the bed C see figure 4 22 on page 4 47 6 Remove the cover B 7 Remove the two screws D that attach the electronics module cover E to the electronics module F 8 Remove the electronics module cover E CAUTION When handling electronic components wear an antistatic strap Failure to do so could cause component damage 9 Put on the antistatic strap 10 Cut...

Page 179: ...cs module 16 If the bed is in the lowest position do as follows otherwise go to step 17 a Put the scissor jack G under the torque tube H see figure 4 23 on page 4 48 b Raise the jack G so there is approximately 6 15 cm between the intermediate frame I and the base frame J c It may be necessary to push down on the base frame to separate the intermediate frame I from the base frame J d Remove the ja...

Page 180: ...4 15 Head Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 23 Scissor Jack Position Page 4 48 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 181: ...4 15 Head Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 24 Hoist Installation 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 49 ...

Page 182: ...ead hilow drive P 22 While supporting the drive P remove the pin O from the motor end 23 While supporting the drive P remove the bolt Q from the shaft end 24 Remove the drive P from the bed Replacement 1 Install the motor end of the new motor into the bed 2 Connect the motor cable to the motor control P C board 3 Plug the bed into an appropriate power source 4 Operate the hilow function as necessa...

Page 183: ...4 15 Head Hilow Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 25 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 51 ...

Page 184: ...urce Failure to do so could result in personal injury or equipment damage 4 Unplug the bed from its power source 5 Disconnect the CPR cables from the motor refer to procedure 4 3 6 Remove the screws A securing the cover B to the head section C see figure 4 26 on page 4 53 7 Remove the cover B 8 If the bed is a non air bed disconnect the head section motor adapter cable not shown 9 If the bed is an...

Page 185: ...n page 4 54 12 Remove the pin G from the CPR actuator pin H 13 Slide the CPR control box F down to clear the CPR actuator pin H 14 Remove the nut I from the bolt J see figure 4 28 on page 4 55 15 Remove the bolt J from the mounting bracket L 16 Remove the rue ring M from the pin N on the motor end of the motor K 17 While supporting the motor K remove the pin N from the motor K 18 Remove the motor ...

Page 186: ...4 16 Head Section Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 27 CPR Actuator Page 4 54 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 187: ...4 16 Head Section Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 28 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 55 ...

Page 188: ...the removal procedure in reverse order NOTE Connecting the head section motor and then extending or retracting the motor to align the mount pins may be required 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 56 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 189: ...t in personal injury or equipment damage 6 Unplug the bed from its power source 7 Remove the screws A securing the cover B to the bed C see figure 4 29 on page 4 58 8 Remove the cover B 9 Remove the two screws D securing the electronics module cover E to the electronics module F 10 Remove the electronics module cover E 11 Disconnect the knee section motor from the motor control P C board inside th...

Page 190: ... the rue ring M from the pin N at the head end of the motor L Figure 4 29 Cover Removal 15 While supporting the motor L remove the foot end pin K 16 While supporting the motor L remove the head end pin N 17 Remove the motor L from the bed Page 4 58 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 191: ...4 17 Knee Section Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 30 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 59 ...

Page 192: ... Do the removal procedure in reverse order NOTE Connecting the knee motor and then extending or retracting the motor to align the mount pins may be required 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 60 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 193: ...he bed from its power source 7 Remove the screws A securing the cover B to the bed C see figure 4 31 on page 4 62 8 Remove the cover B 9 Remove the two screws D securing the electronics module cover E to the electronics module F 10 Remove the electronics module cover E 11 Disconnect the foot section motor from the motor control P C board inside the electronics module F 12 Cut and remove any cable ...

Page 194: ... Adjustment Procedures Figure 4 31 Cover Removal 15 While supporting the motor K remove the foot end pin J 16 While supporting the motor K remove the head end pin M 17 Remove the motor K from the bed Page 4 62 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 195: ...4 18 Foot Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 32 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 63 ...

Page 196: ...the removal procedure in reverse order NOTE Connecting the foot motor and then extending or retracting the motor to align the mount pins may be required 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 64 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 197: ... cover B to the bed C see figure 4 33 on page 4 66 6 Remove the cover B 7 Remove the two screws D securing the electronics module cover E to the electronics module F 8 Remove the electronics module cover E 9 Disconnect the foot section motor from the motor control P C board inside the electronics module F 10 Cut and remove any cable ties securing the motor cable G to the bed frame H see figure 4 3...

Page 198: ...and Adjustment Procedures Figure 4 33 Cover Removal 13 While supporting the motor K remove the foot end pin J 14 While supporting the motor K remove the head end pin M 15 Remove the motor K from the bed Page 4 66 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 199: ...4 19 Foot Extend Motor Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 34 Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 67 ...

Page 200: ...e removal procedure in reverse order NOTE Connecting the foot extension motor and then extending or retracting the motor to align the mount pins may be required 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 68 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 201: ... to the bed C see figure 4 35 on page 4 70 6 Remove the cover B 7 Remove the two screws D securing the electronics module cover E to the electronics module F 8 Remove the electronics module cover E 9 If installed remove the cover G 10 Disconnect the affected load beam cable from the scale P C board 11 Tie the string to the end of the load beam cable 12 For the foot end and left head end load beam ...

Page 202: ...4 20 Load Beam Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 35 Load Beam Page 4 70 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 203: ...llowing a Remove the screw R and washer S from the end of the load beam X b Remove the outer plastic spacer T from the load beam X c Remove the two bolts U securing the block V to the intermediate frame O d Remove the block V from the intermediate frame O e Remove the inner plastic spacer T from the load beam X f Remove the two screws W securing the load beam X to the intermediate frame O g Remove...

Page 204: ...Remove the six screws A securing the power supply module cover B to the bed C see figure 4 36 on page 4 73 4 Remove the cover B 5 Make note of the position of the cables on the batteries D 6 Remove the cable tie G from the wire bundle H 7 Disconnect the cables on the batteries D 8 Remove the screw E securing the bracket F to the bed C 9 Remove the bracket F WARNING If battery fluid touches skin or...

Page 205: ...ions CAUTION Make sure the vent holes are clear Failure to do so could result in overheating and equipment damage 12 Make sure the vent holes I in the power supply module are clear Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 VersaCare Bed Service Manual MAN333 REV 2 Page 4 73 ...

Page 206: ...d from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply module cover B to the bed C see figure 4 37 on page 4 74 Figure 4 37 AC Power Fuse 4 Remove the cover B 1 Torx is a registered trademark of Textron Inc Page 4 74 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 207: ...ove the fuse holder D from the fuse block E 6 Remove the fuse F from the fuse holder D Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 75 ...

Page 208: ... Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply module cover B to the bed C see figure 4 38 on page 4 76 Figure 4 38 Cover Removal 4 Remove the cover B 1 Torx is a registered trademark of Textron Inc Page 4 76 VersaCare Bed Service Manual MAN333 REV ...

Page 209: ... see figure 4 39 on page 4 77 Figure 4 39 Fuse Holder 6 Separate the two halves of the holder D 7 Remove the fuse E from the holder D Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 77 ...

Page 210: ...ver B to the bed C see figure 4 40 on page 4 79 4 Remove the batteries refer to procedure 4 21 5 Remove the jam nut D from the strain relief E NOTE The jam nut can only be removed from the power cord after the power cord is disconnected from the fuse blocks 6 Disconnect the power cord H from the fuse blocks G by loosening the screws in the fuse blocks G 7 Cut and remove the cable tie F securing th...

Page 211: ...4 24 Power Cord Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 40 Power Cord 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 79 ...

Page 212: ...d Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 Make sure the nut I is tight 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 80 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 213: ...re to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply cover B to the bed C see figure 4 41 on page 4 81 4 Remove the power supply cover B 5 Disconnect the cables on the power supply P C board D Figure 4 41 Power Supply P C Board 4 1 Torx is a registered trademark of Textron Inc VersaCare Bed Servic...

Page 214: ...rews E securing the power supply P C board D to the bed C 7 Remove the power supply P C board D from the bed C Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 82 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 215: ...njury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply cover B to the bed C see figure 4 42 on page 4 84 4 Remove the power supply cover B 5 Disconnect all cables from the SideCom Communication System P C board D 6 Remove the two screws E securing the connector cover F to the P C board D 7 Remove the two screws G securing the P C board ...

Page 216: ...4 26 SideCom Communication System P C Board Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 42 SideCom Communication System P C Board Page 4 84 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 217: ...pter 4 Removal Replacement and Adjustment Procedures Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 85 ...

Page 218: ...rips and the middle sensor strip on the head section do the following a Remove the screws A securing the cover B to the bed C see figure 4 43 on page 4 87 b Remove the cover B c Remove the two screws D securing the electronics module cover E to the electronics module F d Remove the electronics module cover E e If installed remove the shield G f Disconnect the sensor strip cable from the scale P C ...

Page 219: ...4 27 Sensor Strip Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 43 Cover Removal 4 Figure 4 44 Sensor Strip VersaCare Bed Service Manual MAN333 REV 2 Page 4 87 ...

Page 220: ... b Remove the air module cover L c Disconnect the sensor cable M from the air control P C board N d Using the punch and hammer punch out the center of the four rivets I securing the sensor strip H to the sleep deck J see figure 4 44 on page 4 87 e Remove the sensor strip H from the sleep deck J Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correc...

Page 221: ...lly remove the obstacle detect cover D d For new model obstacle detect covers remove the screw M from the obstacle detect cover D e Remove the P C board E from the cover D f Disconnect the cable F from the P C board E 4 For the foot end detectors do the following a Remove the screw G and fastener L securing the foot end cover H to the bed C see figure 4 47 on page 4 91 b Remove the foot end cover ...

Page 222: ...4 28 Obstacle Detect Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 46 Head End Obstacle Detect Page 4 90 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 223: ...4 28 Obstacle Detect Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 47 Foot End Obstacle Detect 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 91 ...

Page 224: ...ectors and emitters mounted on the side of the bed the cable connector goes to the inside of the bed frame NOTE For the detectors and emitters mounted across the foot end of the bed the cable connector goes down 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 92 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 225: ...1 Set the brakes SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screws A securing the cover B to the bed C see figure 4 48 on page 4 93 Figure 4 48 Logic Control P C Board 4 1 Torx is a registered trademark of Textron Inc VersaCare Bed Service Manual MAN333 REV 2 Page 4 93 ...

Page 226: ...ard G 8 Using the needle nose pliers pinch the ends of the stand offs H securing the P C board G to the electronics module F 9 Remove the P C board G Replacement CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage 1 Put on the antistatic strap 2 Do the removal procedure in reverse order 3 To make sure the VersaCare Bed operates cor...

Page 227: ...1 Set the brakes SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screws A securing the cover B to the bed C see figure 4 49 on page 4 95 Figure 4 49 Motor Control P C Board 4 1 Torx is a registered trademark of Textron Inc VersaCare Bed Service Manual MAN333 REV 2 Page 4 95 ...

Page 228: ...ard G 8 Using the needle nose pliers pinch the ends of the stand offs H securing the P C board G to the electronics module F 9 Remove the P C board G Replacement CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage 1 Put on the antistatic strap 2 Do the removal procedure in reverse order 3 To make sure the VersaCare Bed operates cor...

Page 229: ...al 1 Set the brakes SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screws A securing the cover B to the bed C see figure 4 50 on page 4 97 Figure 4 50 Scale P C Board 4 1 Torx is a registered trademark of Textron Inc VersaCare Bed Service Manual MAN333 REV 2 Page 4 97 ...

Page 230: ... pliers pinch the ends of the stand offs I securing the P C board H to the electronics module F 10 Remove the P C board H Replacement CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage 1 Put on the antistatic strap 2 Do the removal procedure in reverse order NOTE Connector P1 is left head P2 is left foot P3 is foot right and P4 is...

Page 231: ...s SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply cover B to the bed C see figure 4 51 on page 4 99 Figure 4 51 Interface P C Board 4 Remove the power supply cover B 1 Torx is a registered trademark of Textron Inc 4 VersaCare Bed Service ...

Page 232: ...board D to the mount bracket F 7 Remove the interface P C board D and spacers G Replacement CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage 1 Put on the antistatic strap 2 Do the removal procedure in reverse order 3 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 100 VersaCare Bed Ser...

Page 233: ... 1 Set the brakes WARNING Unplug the unit from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screw A securing the cover B to the drive box C see figure 4 52 on page 4 101 Figure 4 52 Cover Removal 4 Remove the cover B 1 Torx is a registered trademark of Textron Inc 4 VersaCare Bed Service Manual MAN333 REV ...

Page 234: ...roud E 8 Remove the four screws F securing the drive box C to the bed 9 Slide the drive box C to the patient s left side of the bed WARNING Turn the circuit breaker to the Off position Failure to do so could result in personal injury or equipment damage 10 Turn the circuit breaker G to the off position see figure 4 53 on page 4 102 Figure 4 53 Battery Removal IntelliDrive Transport System Page 4 1...

Page 235: ...ith water and consult a physician Failure to do so could result in personal injury 16 Remove the batteries N from the drive box 17 Dispose of the batteries according to local regulations Replacement 1 Do the removal procedure in reverse order WARNING Ensure the black wire on the battery is connected to the negative terminal on the battery and the red wire is connected to the positive terminal on t...

Page 236: ...val 1 Set the brakes WARNING Unplug the unit from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screw A securing the cover B to the drive box C see figure 4 54 on page 4 104 Figure 4 54 Cover Removal 1 Torx is a registered trademark of Textron Inc Page 4 104 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 237: ...s F securing the drive box C to the bed 9 Slide the drive box F to the patient s right side of the bed 10 Disconnect the four wires H connecting the PACM board G to the motor controller I see figure 4 55 on page 4 105 Figure 4 55 PACM Board Removal 11 Disconnect the motor controller harness J from the PACM board G 12 Disconnect the linear actuator cable K from the PACM board G 13 Disconnect the tw...

Page 238: ...ove the two screws M securing the PACM board G to the drive box C 15 Remove the PACM board G from the drive box C Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 106 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 239: ...deep well socket Ratchet Removal 1 Set the brakes WARNING Unplug the unit from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screw A securing the cover B to the drive box C see figure 4 56 on page 4 107 Figure 4 56 Cover Removal 4 1 Torx is a registered trademark of Textron Inc VersaCare Bed Service Manual ...

Page 240: ...om the PACM board H 13 Disconnect the battery cable K from the PACM board H 14 Remove the cover L 15 Remove the 12 screws M securing the drive assembly N to the drive box C NOTE The remaining screws on the box may need to be loosened to allow the drive assembly to be easily removed 16 Remove the drive assembly N from the drive box C 17 Loosen the nut O on the linear actuator lever P 18 Disconnect ...

Page 241: ...4 35 Drive Motor IntelliDrive Transport System Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 57 Drive Motor Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 109 ...

Page 242: ... Procedures Replacement 1 Do the removal procedure in reverse order NOTE The battery end of the drive box goes toward the patient s left side of the bed 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 110 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 243: ... the brakes WARNING Unplug the unit from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screw A securing the cover B to the drive box C see figure 4 58 on page 4 111 Figure 4 58 Cover Removal 4 Remove the cover B 1 Torx is a registered trademark of Textron Inc 4 VersaCare Bed Service Manual MAN333 REV 2 Page...

Page 244: ...e 4 59 on page 4 113 11 Disconnect the wires I from the controller J and the PACM board H 12 Remove the cover K 13 Remove the 12 screws L securing the drive assembly M to the drive box C NOTE The remaining screws may need to be loosened to allow the drive assembly to be easily removed 14 Remove the drive assembly M from the drive box C 15 Loosen the nut N on the linear actuator lever O 16 Disconne...

Page 245: ...4 36 Drive Belt IntelliDrive Transport System Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 59 Drive Unit Removal 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 113 ...

Page 246: ...links V to the pulley side plates W and X 21 Rotate the return links V up and out of the way 22 Remove the three screws Y securing the left side pulley plate W to the drive assembly 23 Remove the left side pulley plate W 24 Remove the screw Z securing the right side pulley plate X to the pulley shaft AA 25 Remove the pulley AB and belt AC from the drive assembly 26 Remove the belt AC from the two ...

Page 247: ...NOTE Each pulley has a groove running down the middle of it to accept the raised section on the drive belt Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 115 ...

Page 248: ...lers screwdriver Removal 1 Set the brakes SHOCK HAZARD Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the six screws A securing the power supply cover B to the bed C see figure 4 61 on page 4 117 4 Remove the power supply cover B from the bed C 1 Torx is a registered trademark of Textron Inc ...

Page 249: ... Figure 4 61 Cover Removal 4 5 Disconnect the transport handle cables D from the interface P C board E see figure 4 62 on page 4 118 6 Remove the nut F and screw G securing the transport handle H to the bed C 7 Remove the transport handle H from the bed C VersaCare Bed Service Manual MAN333 REV 2 Page 4 117 ...

Page 250: ...4 37 Transport Handle IntelliDrive Transport System Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 62 Transport Handle Page 4 118 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 251: ...nsport handle cables D to the interface P C board E Connect the enable switch cable two pin to connector P5 on the interface P C board E Connect the strain gauge cable five pin to connector P2 on the interface P C board E 7 Using a common ground make sure the voltage on the interface P C board E at P6 pin 1 is between 2 49 V DC and 2 51 V DC If necessary adjust R8 8 Install the power supply cover ...

Page 252: ... SA1695 T15 Torx screwdriver Removal 1 Set the brakes WARNING Unplug the unit from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the screw A securing the cover B to the drive box C see figure 4 63 on page 4 120 Figure 4 63 Cover Removal 1 Torx is a registered trademark of Textron Inc Page 4 120 VersaCare Bed Se...

Page 253: ...e the shroud E 8 Remove the four screws F securing the drive box C to the bed 9 Slide the drive box C to the patient s right side of the bed until the motor controller is exposed 10 Disconnect the wires from the motor controller G see figure 4 64 on page 4 121 Figure 4 64 Motor Controller 11 Remove the four screws H that secure the end plate I to the drive box C 12 Remove the end plate I from the ...

Page 254: ... override switch in the end plate 13 Remove the two screws J that secure the motor controller G to the end plate I 14 Remove the motor controller G from the end plate I Replacement 1 Do the removal procedure in reverse order 2 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 122 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 255: ...ess 6 Pull the shear liner B to the foot end of the mattress 7 Pull the fire barrier C to the foot end of the mattress to expose the head section bladder assembly D CAUTION Use care when disconnecting the hose from the fitting Excessive force can damage the fitting 8 On the right side of the fifth and ninth bladders pink in color disconnect the fitting F from the hose E NOTE Putting the wire cutte...

Page 256: ...4 39 Head Section Bladder Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 65 Head Section Bladder Assembly Page 4 124 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 257: ...ghtly spray the ends of the fitting F with window cleaner 2 Install the fitting F onto the bladder port until fully seated 3 Do the removal procedure in reverse order 4 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 125 ...

Page 258: ...B to the foot end of the mattress 7 Pull the fire barrier C to the foot end of the mattress to expose the seat section bladder assembly D CAUTION Use care when disconnecting the hose from the fitting Excessive force can damage the fitting 8 On the right side of the fourth bladder pink in color disconnect the fitting F from the hose E 9 On the left side disconnect the fitting F from the orange tube...

Page 259: ...4 40 Seat Section Bladder Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 66 Seat Section Bladder Assembly 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 127 ...

Page 260: ...with window cleaner 2 On the right side install the fitting F into the bladder port until fully seated 3 On the left side install the fitting into the orange tube 4 Do the removal procedure in reverse order 5 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 128 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 261: ...ull the shear liner B to the foot end of the mattress 7 Pull the fire barrier C to the foot end of the mattress to expose the foot section bladder assembly D CAUTION Use care when disconnecting the hose from the fitting Excessive force can damage the fitting 8 On the right side of the first and fourth bladders disconnect the fitting F from the bladder ports NOTE Putting the wire cutters between th...

Page 262: ...4 41 Foot Section Bladder Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 67 Foot Section Bladder Assembly Page 4 130 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 263: ...ghtly spray the ends of the fitting F with window cleaner 2 Install the fitting F into the bladder ports until fully seated 3 Do the removal procedure in reverse order 4 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 131 ...

Page 264: ...e foot end of the mattress 7 Pull the fire barrier C to the foot end of the mattress to expose the head and seat section bladder assemblies CAUTION Use care when disconnecting the hose from the fitting Excessive force can damage the fitting 8 At the head end of the bladder assembly D disconnect the fittings F from the bladder ports NOTE Putting the wire cutters between the hose and fitting and the...

Page 265: ...4 42 Turn Assist Bladder Assembly Chapter 4 Removal Replacement and Adjustment Procedures Figure 4 68 Turn Assist Bladder Assembly 4 VersaCare Bed Service Manual MAN333 REV 2 Page 4 133 ...

Page 266: ...ghtly spray the ends of the fitting F with window cleaner 2 Install the fittings F into the bladder ports until fully seated 3 Do the removal procedure in reverse order 4 To make sure the VersaCare Bed operates correctly do the Function Checks on page 2 6 Page 4 134 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 267: ...ts in this manual identify the part number s you require Find the product number and serial number on the product identification label A see figure 5 1 on page 5 1 Figure 5 1 Product Identification Label Location 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 1 ...

Page 268: ...d Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM COMPANY INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To eliminate possible delays or incorrect billings do not return any items without a Return Material Authorization RMA number When ...

Page 269: ...m Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at 800 445 3720 Out of Warranty Exchanges You are expected to return the inoperative parts products wit...

Page 270: ...Exchange Policy Chapter 5 Parts List NOTES Page 5 4 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 271: ... will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make repairs If troubleshooting determines the need for on site technical service a qualified service representative will be dispatched Replacement of non technical items will be the responsibility of the customer If reque...

Page 272: ...Warranty Chapter 5 Parts List NOTES Page 5 6 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 273: ...77 2 IV clip 69777 4 Slide 6997203 1 Hilow motor 6997201 1 Head section motor 69580 1 Caster cover foot end 6390601 2 Caster 5 125 mm brake 6390602 2 Caster 5 125 mm brake steer 7042501 1 Nightlight assembly 127886 1 Foot control assembly lh 127887 1 Foot control assembly rh 71007 1 Cover head 7100602 1 Cover foot rh 7100601 1 Cover foot lh 72476 1 Gasket 69839 1 Pin 69841 1 Bushing 70377 1 Gasket...

Page 274: ...34 1 Compressor 72578 24 Cover screw 7074901 1 PPM sensor head 7074902 2 PPM sensor seat 72506 60 Rivet plastic 71051 2 Sensor strip head end air beds only 69996 1 Gasket 72295 1 P C board pod 72284 1 P C board head siderail 72289 1 P C board power supply board assembly 72270 1 P C board logic control assembly 72273 1 P C board motor control assembly Page 5 8 VersaCare Bed Service Manual MAN333 RE...

Page 275: ...Recommended Spare Parts Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 9 ...

Page 276: ...Base Frame Chapter 5 Parts List Base Frame Figure 5 2 Base Frame Page 5 10 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 277: ...ew 12 69581 3200 2 End cap head end 13 70277 3200 2 IV clip 14 70882 3200 2 Screw 15 69553 3200 1 Weldment base 16 69587 3200 1 Torque tube 17 70342 3200 2 Screw 18 70376 3200 4 Nut 19 70771 3200 4 Bracket brake steer arm 20 70346 3200 4 Pin dowel 21 70779 3200 4 Brake steer pedal top large 22 70778 3200 4 Brake steer pedal bottom large 23 69571 3200 2 Brake steer pedal weldment head end 24 70375 ...

Page 278: ...teer pedal top small 39 70780 3200 2 Brake steer pedal bottom small 40 70833 3200 2 Cover 41 72037 3200 2 Bumper 42 44092 3200 4 Bushing 43 72360 3200 2 Insulator ring 44 69575 3200 1 Lever brake steer switch 45 19512 3200 1 Switch 46 69574 3200 1 Holder brake switch 47 70342 3200 2 Screw 48 not shown 129667 3200 1 Base assembly service includes 8 9 10 11 14 15 16 17 18 19 20 21 22 23 24 25 26 33 ...

Page 279: ...Base Frame Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 13 ...

Page 280: ...y Description 1 6390601 3200 2 Caster 5 12 7 cm brake 2 7247801 3200 2 Caster 6 15 cm brake 3 6390602 3200 2 Caster 5 12 7 cm brake steer 4 7247803 3200 2 Caster 6 15 cm brake steer 5 7247802 3200 2 Caster 6 15 cm brake IntelliDrive Transport System only Page 5 14 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 281: ...Casters Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 15 ...

Page 282: ...Obstacle Detection Chapter 5 Parts List Obstacle Detection Figure 5 4 Obstacle Detection Page 5 16 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 283: ...0 1 Cover obstacle detect 69988 3200 1 Screw 72020 3200 1 Base obstacle detect 72294 3200 1 Emitter 72293 3200 1 Detector 69455 3200 1 per side Cable assembly foot end 19124 3200 1 Wire tie 69221 3200 1 Cable assembly head right 69456 3200 1 Cable assembly head left 71639 3200 1 Screw hi lo 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 17 ...

Page 284: ...Foot Controls Chapter 5 Parts List Foot Controls Figure 5 5 Foot Controls Page 5 18 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 285: ...oot control board rh 70354 3200 1 E ring 71991 3200 1 Nut 71990 3200 1 Washer 6957802 3200 1 Housing foot control rh 7042501 3200 1 Nightlight 70341 3200 5 Screw 69906 3200 4 Spring 11 70740 3200 4 Pedal 12 72297 3200 1 Foot control board lh 13 127887 3200 1 Foot control assembly rh 14 127886 3200 1 Foot control assembly lh 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 19 ...

Page 286: ...Articulating Frame Chapter 5 Parts List Articulating Frame Figure 5 6 Articulating Frame Page 5 20 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 287: ... 706163 3200 2 Block left intermediate frame to load cell 14 7100602 3200 1 Cover foot end rh 15 7100601 3200 1 Cover foot end lh 16 70166 3200 2 Plate bearing keeper hole 17 70450 3200 4 Screw non scale beds 18 69703 3200 1 Electronic enclosure 19 3976301 3200 17 Standoff 20 69700 3200 1 Lid 21 70341 3200 4 Screw 22 72287 3200 or 72286 a 3200 1 1 P C board scale OIML beds P C board scale non OIML...

Page 288: ...Head Siderail Chapter 5 Parts List Head Siderail Figure 5 7 Head Siderail Page 5 22 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 289: ... support plate rh 13 6979402 3200 1 Siderail head end rh 14 49453 3200 2 Label blank speaker 15 6979401 3200 1 Siderail head end lh 16 69790 3200 1 Mount bracket 17 35325 3200 3 E ring 18 69817 3200 4 Screw 19 70377 3200 1 Gasket siderail 20 38873 3200 1 Speaker 21 4214101 3200 18 Screw 22 69450 3200 1 Cable assembly patient controls 23 28562 3200 4 Nut pal 24 6982101 3200 1 P C board support plat...

Page 290: ... 35 72283 3200 1 P C board patient control 36 70282 3200 1 Mount bracket 37 not shown 127888 3200 1 Siderail assembly head lh with pod 38 not shown 127889 3200 1 Siderail assembly head rh with pod 39 not shown 127890 3200 1 Siderail assembly head lh without pod 40 not shown 127891 3200 1 Siderail assembly head rh without pod Page 5 24 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 291: ...Head Siderail Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 25 ...

Page 292: ...Intermediate Siderail Chapter 5 Parts List Intermediate Siderail Figure 5 8 Intermediate Siderail Page 5 26 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 293: ... 3200 1 Mount bracket 3532501 3200 3 E ring 69817 3200 4 Screw 6982301 3200 1 Intermediate siderail cover lh 71639 3200 9 Screw 72578 3200 9 Cover screw 70341 3200 3 Screw 11 69838 3200 1 D pin siderail short 12 36570 3200 1 Bushing 13 69798 3200 1 D pin siderail long 14 47272 3200 1 Level ball 15 70360 32000 1 Mount bracket 16 127892 3200 1 Siderail assembly complete lh 17 127893 3200 1 Siderail ...

Page 294: ... Item Number Part Number Quantity Description 69790 3200 1 Mount bracket 69798 1 D pin long 69838 1 D pin short 19124 1 Wire tie head siderails only 69796 2 Outer arm 69843 1 Center arm assembly 71113 1 Magnet heatstake assembly 67230 3200 1 Dampener assembly compression 43394 3200 1 Clevis pin 3532501 3200 1 Retaining ring E Page 5 28 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 295: ...Siderail Center Arm Assembly Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 29 ...

Page 296: ...Power Supply Sheet 1 of 2 Chapter 5 Parts List Power Supply Sheet 1 of 2 Figure 5 10 Power Supply Sheet 1 of 2 Page 5 30 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 297: ...port System only 12 69725 3200 3 Standoff IntelliDrive Transport System only 13 70344 3200 2 Screw IntelliDrive Transport System only 14 126642 3200 1 Power cord 230 V Italy 69470 3200 1 Power cord 120 V beds 7012801 3200 1 Power cord 230 V U K beds 7012802 3200 1 Power cord 230 V EU beds 126641 3200 1 Power cord 230 V Swiss beds 15 70883 3200 1 Gasket power supply 16 69598 3200 1 Back panel 17 71...

Page 298: ...assembly 31 69812 3200 2 Screw 32 71690 3200 1 Cover P C board enable switch 33 72298 3200 1 SideCom Communication System P C board 34 69726 3200 1 Capacitor 35 69573 3200 1 Gasket SideCom Communication Sys tem 36 69593 3200 or 70783 3200 1 Cover SideCom Communication Sys tem Cover blank 37 42006 3200 2 Screw 38 72299 3200 1 Junction P C board IntelliDrive Trans port System beds only 39 70638 3200...

Page 299: ...Power Supply Sheet 1 of 2 Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 33 ...

Page 300: ...Power Supply Sheet 2 of 2 Chapter 5 Parts List Power Supply Sheet 2 of 2 Figure 5 11 Power Supply Sheet 2 of 2 Page 5 34 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 301: ...060 3200 1 Cable assembly transformer adapter 100 V 134061 3200 Cable assembly transformer adapter 110 V 134062 3200 Cable assembly transformer adapter 115 V 134063 3200 Cable assembly transformer adapter 120 V 134064 3200 Cable assembly transformer adapter 127 V 134065 3200 Cable assembly transformer adapter 220 V 134066 3200 Cable assembly transformer adapter 230 V 134067 3200 Cable assembly tra...

Page 302: ...Foot Extension Chapter 5 Parts List Foot Extension Figure 5 12 Foot Extension Page 5 36 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 303: ... 72435 3200 4 Split bushing front outer side 11 7038101 3200 1 Wiper upper foot section 12 70463 3200 2 Wiper moving foot side 13 70787 3200 2 Pin clevis 14 61615 3200 2 Rue ring 15 7000203 3200 1 Drive foot extension 16 7015402 3200 1 Cover foot assembly tube rh 17 69639 3200 2 Retainer bar foot slide 18 7015401 3200 1 Cover foot assembly tube lh 19 4917702 3200 2 Plug frame tube 20 69917 3200 4 ...

Page 304: ...Air Compressor Chapter 5 Parts List Air Compressor Figure 5 13 Air Compressor Page 5 38 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 305: ...3200 1 Weldment pump bracket 70341 3200 4 Screw 69962 3200 4 Mount isolation 70350 3200 4 Screw 11 69960 3200 1 Foam top pump box 12 69957 3200 1 Foam side pump box 13 69934 3200 1 Pump 14 70102 3200 1 Hose urethane 15 70881 3200 1 Grommet hose 16 70031 3200 1 Union 17 70104 3200 1 Muffler 18 70001 3200 1 Weldment pump box 19 69959 3200 1 Foam pump box 20 69990 3200 2 Screw 21 70171 3200 1 Lid 22 ...

Page 306: ...Air Module Chapter 5 Parts List Air Module Figure 5 14 Air Module Page 5 40 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 307: ... 1 Foam diffuser 69937 3200 1 Air manifold 72295 3200 1 P C board air control 69953 3200 7 Standoff rivet snap 70840 3200 1 Weldment head deck air box 71012 3200 7 Washer neoprene 70064 3200 7 Rivet 11 69943 3200 1 Gasket air manifold 12 69941 3200 1 Connector 13 69988 3200 7 Screw 14 71011 3200 1 Cover shipping 15 69947 3200 1 Hose 16 127895 3200 1 Manifold assembly air 5 VersaCare Bed Service Ma...

Page 308: ...otboard Figure 5 15 Footboard Table 5 15 Footboard Item Number Part Number Quantity Description 1 127490 3200 1 Footboard capital beds only 2 127491 3200 1 Footboard rental beds only Page 5 42 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 309: ...dboard Figure 5 16 Headboard Table 5 16 Headboard Item Number Part Number Quantity Description 1 127488 3200 1 Headboard capital beds only 2 127489 3200 1 Headboard rental beds only 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 43 ...

Page 310: ...nsor Strips Table 5 17 Sensor Strips Item Number Part Number Quantity Description 1 71051 3200 2 Air head sensor strip 2 7074901 3200 1 PPM sensor head 3 7074902 3200 2 PPM sensor seat 4 72506 3200 20 Rivet drive Page 5 44 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 311: ...Sensor Strips Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 45 ...

Page 312: ...Sleep Deck Chapter 5 Parts List Sleep Deck Figure 5 18 Sleep Deck Page 5 46 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 313: ... Screw 69643 3200 6 Nut 69956 3200 1 Retracting foot section assembly 69655 3200 1 Weldment seat deck 6997201 3200 1 Head drive 7000202 3200 1 Leg drive 7000201 3200 1 Knee drive 11 132847 3200 6 Nut 12 70383 1 Bolt 13 69680 1 Cover wire head deck 14 71993 4 Screw 15 6314306 1 Pin 16 69969 1 Dampener head deck 17 61615 1 Rue ring 18 70787 2 Pin clevis 5 VersaCare Bed Service Manual MAN333 REV 2 Pa...

Page 314: ...IntelliDrive Transport System Chapter 5 Parts List IntelliDrive Transport System Figure 5 19 IntelliDrive Transport System Page 5 48 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 315: ...Item Number Part Number Quantity Description 7006601 3200 1 Push handle assembly lh 9001828 3200 2 Screw 4435 3200 2 Nut 69734 3200 2 Weldment mounting bracket 70762 3200 8 Screw 69077 3200 5 Screw 70050 3200 1 Cover 7006602 3200 1 Push handle assembly rh 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 49 ...

Page 316: ...ntelliDrive Transport System Drive Box Chapter 5 Parts List IntelliDrive Transport System Drive Box Figure 5 20 IntelliDrive Transport System Drive Box Page 5 50 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 317: ... 3200 5 Screw 11 69824 3200 2 Screw 12 68306 3200 2 Sprocket 13 69077 3200 27 Screw 14 128987 3200 1 Spring hood 15 70470 3200 1 Spring guide 16 68308 3200 2 Battery 12 V 17 302252 3200 1 Label 18 68295 3200 1 Circuit breaker 19 69196 3200 1 Bracket battery retainer 20 69354 3200 1 Foam battery retainer 21 69931 3200 1 End plate 22 68869 3200 1 Pad battery 23 42140 3200 8 Screw 24 128984 3200 1 Pa...

Page 318: ...2 3200 1 End plate motor side 34 70467 3200 1 Strap mounting linear actuator 35 72135 3200 1 Boot toggle switch 36 71529 3200 1 Motor gear 37 43728 3200 5 Screw 38 128991 3200 1 Gasket actuator lever 39 128988 3200 1 Cover actuator lever 40 not shown 68333S 3200 1 Powered transport drive assembly Page 5 52 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 319: ...IntelliDrive Transport System Drive Box Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 53 ...

Page 320: ...ort System Drive Belt Item Number Part Number Quantity Description 68809 3200 4 Screw 70636 3200 2 Return link 68808 3200 4 Bearing 69751 3200 2 Spring chain assembly 6974302 3200 1 Weldment 68291 3200 1 Drive shaft 68284 3200 5 Bearing 69738 3200 1 Plate 68306 3200 2 Sprocket 69824 3200 2 Screw 11 49521 3200 6 Screw 12 6974501 3200 1 Pulley side plate lh Page 5 54 VersaCare Bed Service Manual MAN...

Page 321: ...Part Number Quantity Description 13 68290 3200 6 Shaft drive pulley 14 68287 3200 1 Pulley 32 teeth 15 68286 3200 1 Pulley 24 teeth 16 68285 3200 1 Belt 17 68292 3200 1 Coupling drive 18 6974502 3200 1 Pulley side plate rh 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 55 ...

Page 322: ...Treatment Surface P3251EA Chapter 5 Parts List Treatment Surface P3251EA Figure 5 22 Treatment Surface P3251EA Page 5 56 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 323: ...01 0044 3200 2 Strip anchor 100 005 0687 3200 2 Pattern attachment strap foot 001 033 0111 3200 8 Screw 150 001 0045 3200 1 Plate foot anchor 100 007 0073 3200 1 Tape anchor plate foot 11 100 010 0006 3200 1 Fire barrier fabric 12 100 005 0688 3200 1 Pattern substrate 13 150 001 0050 3200 2 Plate anchor 14 100 007 0077 3200 2 Tape 15 100 004 0239 3200 4 Bladder cushion foot 16 150 005 0247 3200 3 ...

Page 324: ...r tube assembly red 26 100 004 0238 3200 3 Bladder cushion dual port 27 150 005 0256 3200 1 Right turn assist fill tube assembly yellow 28 150 005 0248 3200 1 Left turn assist fill tube assembly green 29 100 004 0236 3200 1 Bladder cushion turn assist 30 150 005 0257 3200 1 Left turn assist sensor tube assembly green 31 150 005 0249 3200 1 Right turn assist sensor tube assembly yellow 32 100 005 0...

Page 325: ...Treatment Surface P3251EA Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 59 ...

Page 326: ...y Surface P3250EA Item Number Part Number Quantity Description 1 100 005 0535 3200 1 Ticking assembly 2 100 010 0006 3200 1 Fire barrier 3 001 033 0111 3200 8 Screw 4 150 001 0044 3200 2 Strip anchor 5 150 001 0045 3200 1 Plate anchor foot 6 100 007 0073 3200 1 Tape anchor plate foot Page 5 60 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 327: ...t Item Number Part Number Quantity Description 7 070 001 0103 3200 1 Foam 8 150 001 0046 3200 1 Plate anchor head 9 100 007 0072 3200 1 Tape anchor plate head 10 100 013 0002 3200 1 Shear liner 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 61 ...

Page 328: ...y Description 71623 3200 2 Bracket 72220 3200 1 IV hook rest 4604601 3200 1 Pin 72219 3200 2 Weldment IV support 71651 3200 1 Weldment IV Pole mount 72323 3200 1 Weldment ISS socket 126378 3200 1 Permanent IV Pole assembly 70341 3200 6 Screw 70428 3200 4 Nut 70342 3200 4 Screw 11 38129 3200 1 Chain and knob assembly Page 5 62 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 329: ...Permanent IV Pole Chapter 5 Parts List Item Number Part Number Quantity Description 12 18252 3200 1 Screw 13 127357 3200 4 Washer 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 63 ...

Page 330: ...Labels Sheet 1 of 2 Chapter 5 Parts List Labels Sheet 1 of 2 Figure 5 25 Labels Sheet 1 of 2 Page 5 64 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 331: ... pod scale European only 7087609 3200 1 Label pod scale air European only 5 7082502 3200 1 Label siderail warning and scale instruc tions English 7082501 3200 1 Label siderail warning English 70825202 3200 1 Label siderail warning and scale instruc tions German 70825302 3200 1 Label siderail warning and scale instruc tions French 70825402 3200 1 Label siderail warning and scale instruc tions Spani...

Page 332: ...m logo 9 70808 3200 1 Label foot extend 10 70799 3200 1 Label heel relief zone air beds only 11 70802 3200 1 Label kit patient restraint 12 7081601 3200 1 Label head elevation lh 13 6982501 3200 1 Label siderail with Nurse Call lh 6982601 3200 1 Label siderail without Nurse Call lh 14 65262101 Label hip location English 65262201 Label hip location German 65262301 Label hip location French 65262401...

Page 333: ...6 6982502 3200 1 Label patient controls with Nurse Call rh 6982602 3200 1 Label patient controls without Nurse Call rh 17 6982501 3200 Label patient controls with Nurse Call lh 6982601 3200 Label patient controls without Nurse Call lh 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 67 ...

Page 334: ...Labels Sheet 2 of 2 Chapter 5 Parts List Labels Sheet 2 of 2 Figure 5 26 Labels Sheet 2 of 2 Page 5 68 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 335: ...rive Transport System German 7081303 3200 Label IntelliDrive Transport System French 7081304 3200 Label IntelliDrive Transport System Spanish 7081305 3200 Label IntelliDrive Transport System Portuguese 7081306 3200 Label IntelliDrive Transport System Italian 7081307 3200 Label IntelliDrive Transport System Dutch 7081308 3200 Label IntelliDrive Transport System Swedish 10 70802 3200 1 Label kit bla...

Page 336: ...d up rh 15 70803 3200 1 Label battery power switch 16 69250 3200 1 Wiring schematic 17 30252 3200 1 Label 18 66870 3200 1 Label battery warning 19 44002 3200 1 Label protective earth 20 70812 3200 1 Label IntelliDrive Transport System push handle 21 70802 3200 1 Label kit no step head end 22 70801 3200 1 Label fuse block Page 5 70 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 337: ...Labels Sheet 2 of 2 Chapter 5 Parts List NOTES 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 71 ...

Page 338: ...CPR Cable Chapter 5 Parts List CPR Cable Figure 5 27 CPR Cable Page 5 72 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 339: ...Quantity Description 70412 3200 1 Handle 69846 3200 2 Screw 69689 3200 1 Pivot bracket 6968702 3200 1 Base bracket rh 70342 3200 2 Screw 70398 3200 2 Nut 69753 3200 1 Cable 19124 3200 2 Cable tie 6968701 3200 1 Base bracket lh 70341 3200 2 Screw 5 VersaCare Bed Service Manual MAN333 REV 2 Page 5 73 ...

Page 340: ...CPR Cable Chapter 5 Parts List NOTES Page 5 74 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 341: ...ower source Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Do not expose the unit to excessive moisture Personal injury or equipment damage could occur CAUTION Do not use harsh cleansers disinfectants such as scouring pads heavy duty grease removers solvents such as toluene xylene or acetone Equipment damage could occur General Cleaning We recommend that you clea...

Page 342: ...registered US only tuberculocidal disinfectant Dilute the disinfectant as specified on the manufacturer s label Component Handling CAUTION To prevent component damage make sure your hands are clean and only handle the P C board by its edges CAUTION When handling electronic components wear an antistatic strap Failure to do so could result in component damage CAUTION For shipping and storage place t...

Page 343: ...s components can leave a deposit that will result in board and component deterioration When working with electronics wear an appropriate antistatic strap and make sure it is correctly grounded Service the removed P C board at a static free workstation that is correctly grounded For shipping and storage place the removed P C board in an antistatic protective bag Lubrication Requirements There are n...

Page 344: ... will minimize downtime due to excessive wear The following PM schedule guides you through a normal PM procedure on the VersaCare Bed During this PM process examine each item on the schedule and make the necessary adjustments Follow the PM schedule with the corresponding PM checklist This checklist is designed to keep a running maintenance history and subsequent repair costs for one VersaCare Bed ...

Page 345: ...d at the same time keep the nursing staff happy and efficient Table 6 1 Preventive Maintenance Schedule Function Procedure Overall condition frame and welded assemblies Examine the overall aspect of the bed Examine that the structure and welded assemblies are in good working condition and that there are no impacts or corrosion Do any necessary repairs or paint retouches replace if necessary Observ...

Page 346: ...rrect function and they do not work intermittently Each movement must be continuous Replace the pendant if necessary Troubleshoot in the event of a doubt Hilow motors Inspect the motors for the presence and tightness of the attachment hardware Replace as necessary Fully raise and lower the bed Make sure that there is no friction or abnormal noises and that no audible overload indication can be hea...

Page 347: ... Operate the head section to the high position then activate one of the CPR releases Make sure the head section lowers Adjust the CPR cable as necessary Do the same tests on the other side of the bed Release the CPR handles and make sure the mechanism locks correctly by operating the Head Up control for a few seconds The head section must rise Replace the head section motor in the event of a malfu...

Page 348: ...rises up to mid height when the head section is raised from the low position and that it lowers automatically when the head section lowers and the head section reaches the low position Troubleshoot and replace the actuator or defective unit if necessary Foot section motor Raise the knee section to the mid height position Inspect the assembly of the foot actuator Examine for presence and tightness ...

Page 349: ...ontrol Operate all the functions using the caregiver controls Recharge the batteries or replace them if necessary Make sure the battery vent holes in the power supply module are not blocked Troubleshoot in the event of a malfunction In all cases examine the date indicated on the battery replace the battery if the date is over three years Siderails Make sure the head and intermediate siderails are ...

Page 350: ...Troubleshoot in the event of a malfunction Accessories Make sure any accessories installed on the bed work correctly Replace any missing or damaged parts if necessary SideCom Communication System Inspect and test the communication junction box Make sure the SideCom Communication System feature works correctly Inspect the communication cable including the male and female pins in the plug Scale Syst...

Page 351: ...k Model Number CPR release Head section gas spring Knee section motor Automatic contour Foot section motor Chair position Trendelenburg Reverse Trendelenburg Serial Number Battery Siderails Foot extension Pivot points Casters Barking and steering Accessories SideCom IntelliDrive Total Cost for this Page Sleep surface Labor Time Repair Cost Inspected by Legend L Lube C Clean A Adjust R Repair or Re...

Page 352: ...1 Place the bed in the middle position or a height that is easy to add and remove the weights 2 Make sure the bed is level 3 Remove the mattress and footboard 4 Set the brakes 5 Raise the head section to the highest position 6 Remove the screw A securing the cover B to the bed C see figure 6 1 on page 6 12 Figure 6 1 Scale Calibration Switch 1 Torx is a registered trademark of Textron Inc Page 6 1...

Page 353: ...hanges to 100 0 45 0 for OIML beds 14 Use the switches next to the calibration switch to adjust the weight up and down to match the calibration weight 15 When the correct weight is displayed press and release the calibration switch PPM beds only press and release the calibration switch twice the weight cannot be adjusted so 100 lb must be used 16 Lower the head section to the flat position 17 The ...

Page 354: ...ht to the right foot of the bed over the load cell 28 After approximately 30 seconds the display changes to CAL6 and six tones will sound 29 Remove the calibration weight 30 After approximately 30 seconds the display changes to CAL7 and seven tones will sound 31 Add the calibration weight to the right head of the bed over the load cell 32 The bed will beep 1 time then display the current weight if...

Page 355: ...7 1 Table 7 1 Accessories List Product Number Description P158 Infusion Support System P276 Oxygen Tank Holder P2217 Standard IV Pole P844E48 Patient Helper Adapter Bracket P3211A Fracture Frame Adapter Bracket P2222A Permanent IV Pole 7 VersaCare Bed Service Manual MAN333 REV 2 Page 7 1 ...

Page 356: ...ad section articulation could result Hang pumps only on the upper section of an IV rod WARNING When lowering the upper section of an IV rod always grasp and hold the upper section of the pole before pulling the release knob Failure to do so could result in personal injury or equipment damage Installation 1 Install the P163 adapter bracket into the desired location 2 Install the ISS pole into the a...

Page 357: ... and the holder becomes dislodged from the bed Installation 1 Install the oxygen tank holder into an equipment socket at any corner of the bed 2 Place one E size oxygen tank in the holder 3 Tighten the holder thumbscrew NOTE The thumbscrew keeps the oxygen tank from rotating in the holder Removal 1 Loosen the thumbscrew that holds the tank securely in the holder 2 Lift the tank out of the holder 3...

Page 358: ...tion of an IV rod always grasp and hold the upper section of the pole before pulling the release knob Failure to do so could result in personal injury or equipment damage Installation 1 Install the IV pole in an equipment socket at any corner of the bed 2 Rotate the IV pole a quarter turn to lock it into place Removal Reverse the installation procedure to remove the IV Rod Page 7 4 VersaCare Bed S...

Page 359: ...cessories 7 4 Patient Helper Adapter Bracket P844E48 Tools required None Installation Refer to the manufacturer s instructions for installation Removal Refer to the manufacturer s instructions for removal 7 VersaCare Bed Service Manual MAN333 REV 2 Page 7 5 ...

Page 360: ...ccessories 7 5 Fracture Frame Adapter Bracket P3211A Tools required None Installation Refer to the manufacturer s instructions for installation Removal Refer to the manufacturer s instructions for removal Page 7 6 VersaCare Bed Service Manual MAN333 REV 2 ...

Page 361: ...n 1 Set the brakes WARNING Unplug the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Unplug the bed from its power source 3 Remove the end caps A see figure 7 1 on page 7 7 Figure 7 1 Permanent IV Pole 7 1 Torx is a registered trademark of Textron Inc VersaCare Bed Service Manual MAN333 REV 2 Page 7 7 ...

Page 362: ...dment F f Install the two nuts G onto the weldment F g Tighten the screws E and nuts G h Install the end cap A into the tube frame D i Install the bumper B into the weldment F 6 For the right side weldment H do the following a Align the holes in the bracket I with the holes in the weldment H b Install the two screws J to secure the bracket I to the weldment H c Install the screw K to secure the ch...

Page 363: ......

Page 364: ...6 5570 Ireland Italia Nederland Hill Rom Ltd Hill Rom S p A Hill Rom Medical Services BV Unit 1 Kilcarberry Business Park Via Ambrosoli 6 Hagenweg 1c Nangor Road 20090 Rodano Postbus 173 Dublin 22 Tel 39 0 02 950541 4130 ED Vianen Tel 353 0 1 413 6005 Fax 39 0 02 95328578 Tel 31 0 347 32 35 32 Fax 353 0 1 413 6030 Fax 31 0 347 32 35 00 dublin sales hill rom com Nordic Region Österreich Portugal Hi...

Page 365: ...Electronics Schematic P3200 Sheet 1 of 3 Chapter 3 ...

Page 366: ...Electronics Schematic P3200 Sheet 2 of 3 Chapter 3 ...

Page 367: ...Electronics Schematic P3200 Sheet 3 of 3 Chapter 3 ...

Page 368: ...Motor Control P C Board Schematic PN 68717 Chapter 3 ...

Page 369: ...Logic Control P C Board Schematic PN 69378 Chapter 3 ...

Page 370: ...Siderail Controls Schematic Chapter 3 ...

Page 371: ...Optional Controls Schematic Chapter 3 ...

Page 372: ...Patient Controls Schematic Chapter 3 ...

Page 373: ...Patient Pendant Schematic Chapter 3 ...

Page 374: ...Power Supply PN 72289 Sheet 1 of 2 Chapter 3 ...

Page 375: ...Power Supply PN 72289 Sheet 2 of 2 Chapter 3 ...

Page 376: ...Motor Control P C Board PN 72273 Chapter 3 ...

Page 377: ...Power Supply P C Board PN 70786 Sheet 1 of 2 Chapter 3 ...

Page 378: ...Power Supply P C Board PN 70786 Sheet 2 of 2 Chapter 3 ...

Page 379: ...Transformer Adapter Cables 134060 100 V 134061 110 V 134062 115 V 134063 120 V 134064 127 V 134065 220 V 134066 230 V 134067 240 V Chapter 3 ...

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