HEIDENHAIN 548431-05 User Manual Download Page 682

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Tables and overviews

682

HEIDENHAIN | MANUALplus 620 | User's Manual | 12/2017

Q = 13
UNC US coarse thread

Thread
designation

Diameter

(in mm)

Thread pitch

0.073''

1.8542

0.396875

0.086''

2.1844

0.453571428

0.099''

2.5146

0.529166666

0.112''

2.8448

0.635

0.125''

3.175

0.635

0.138''

3.5052

0.79375

0.164''

4.1656

0.79375

0.19''

4.826

1.058333333

0.216''

5.4864

1.058333333

1/4''

6.35

1.27

5/16''

7.9375

1.411111111

3/8''

9.525

1.5875

7/16''

11.1125

1.814285714

1/2''

12.7

1.953846154

9/16''

14.2875

2.116666667

5/8''

15.875

2.309090909

3/4''

19.05

2.54

7/8''

22.225

2.822222222

1''

25.4

3.175

1 1/8''

28.575

3.628571429

1 1/4''

31.75

3.628571429

1 3/8''

34.925

4.233333333

1 1/2''

38.1

4.233333333

1 3/4''

44.45

5.08

2''

50.8

5.644444444

2 1/4''

57.15

5.644444444

2 1/2''

63.5

6.35

2 3/4''

69.85

6.35

3''

76.2

6.35

3 1/4''

82.55

6.35

3 1/2''

88.9

6.35

3 3/4''

95.25

6.35

4''

101.6

6.35

Q = 14
UNF US fine-pitch thread

Thread
designation

Diameter

(in mm)

Thread pitch

0.06''

1.524

0.3175

0.073''

1.8542

0.352777777

0.086''

2.1844

0.396875

0.099''

2.5146

0.453571428

0.112''

2.8448

0.529166666

0.125''

3.175

0.577272727

0.138''

3.5052

0.635

0.164''

4.1656

0.705555555

0.19''

4.826

0.79375

0.216''

5.4864

0.907142857

1/4''

6.35

0.907142857

5/16''

7.9375

1.058333333

3/8''

9.525

1.058333333

7/16''

11.1125

1.27

1/2''

12.7

1.27

9/16''

14.2875

1.411111111

5/8''

15.875

1.411111111

3/4''

19.05

1.5875

7/8''

22.225

1.814285714

1''

25.4

1.814285714

1 1/8''

28.575

2.116666667

1 1/4''

31.75

2.116666667

1 3/8''

34.925

2.116666667

1 1/2''

38.1

2.116666667

Summary of Contents for 548431-05

Page 1: ...MANUALplus 620 User s Manual NC Software 548431 05 English en 12 2017...

Page 2: ......

Page 3: ...Overview of keys...

Page 4: ...ram run Reference Select programming operating modes smart Turn DINplus Unit mode ISO Mode Simulation AWG Select tool data and technology data Tool editor Technology editor Select Organization operati...

Page 5: ...ext or previous group Special keys Key Function Open the error window Error Start the integrated calculator Calculator Show additional information in the parameter editor Call the TURNguide Informatio...

Page 6: ...Overview of keys 6 HEIDENHAIN MANUALplus 620 User s Manual 12 2017 Operating panel of the control MC 7410T MC 8420T...

Page 7: ...Fundamentals...

Page 8: ...arning indicates hazards for persons If you do not follow the avoidance instructions the hazard could result in death or serious injury CAUTION Caution indicates hazards for persons If you do not foll...

Page 9: ...his symbol prompts you to follow the safety precautions of your machine tool builder This symbol also indicates machine dependent functions Possible hazards for the operator and the machine are descri...

Page 10: ...s In order to find out about the specific support for your machine please contact the machine manufacturer Many machine manufacturers and HEIDENHAIN offer programming courses We recommend these course...

Page 11: ...submode also provides cycles for engraving see Engraving axial Page 391 During tool data backup you can select in a dialog window the data to be saved or restored see Tool backup data Page 665 The G3...

Page 12: ...synchronization G720 of main spindle and tool spindle the new Hobbing G808 cycle is available for milling external teeth and profiles see the smart Turn and DIN Programming User s Manual With G924 a...

Page 13: ...chines with a B axis it is also possible to drill bore and mill in oblique planes In addition to this the B axis enables you to use tools even more flexibly during turning see the smart Turn and DIN P...

Page 14: ...ystem time can be set using an input form see Displaying operating times Page 127 The parting cycle G859 was expanded by the parameters K SD and U see Cut off Page 308 The ICP recess turning cycles al...

Page 15: ...al Page 155 The definition of skip levels was introduced in the Program run submode see Program execution Page 146 A function was introduced to query information on the tool status see Tool life monit...

Page 16: ...see the smart Turn and DIN Programming User s Manual G53 G54 and G55 were introduced for zero point shifts using offset values see the smart Turn and DIN Programming User s Manual The functions for s...

Page 17: ...e been adapted see List of machine parameters Page 608 The Reamer tool type type 43 from CNC PILOT 4290 is supported see Tool types Page 558 The navigation and the tool parameters view were improved i...

Page 18: ...n and DIN Programming User s Manual The CW parameter was changed into a user prompt Reverse the tool 0 No 1 Yes see the smart Turn and DIN Programming User s Manual The Q parameter in G99 is supported...

Page 19: ...xtended to four decimal places In Teach in submode and in DIN Programming the input range for Thread pitch was extended to 4 decimal places In Simulation submode the Mark the machining area miscellane...

Page 20: ...ting edge for finishing operations the checkCuttingLength 602322 machine parameter was added see List of machine parameters Page 608 In order to suppress the Residual material due to cutting edge geom...

Page 21: ...e the smart Turn and DIN Programming User s Manual The G14 G function was extended to include additional traverse options to the tool change position see the smart Turn and DIN Programming User s Manu...

Page 22: ...22 HEIDENHAIN...

Page 23: ...undamentals 41 2 Basics of operation 59 3 Operating the Touchscreen 83 4 Machine mode of operation 91 5 Teach in 171 6 ICP programming 415 7 Graphic simulation 529 8 Tool and technology database 557 9...

Page 24: ...Contents 24 HEIDENHAIN MANUALplus 620 User s Manual 12 2017...

Page 25: ...Configuration 46 Modes of operation 46 Tool system 48 Technology database 48 Interpolation 48 1 4 Data backup 49 1 5 Explanation of terms 50 1 6 Control design 51 1 7 Fundamentals 52 Position encoder...

Page 26: ...t operations 66 Alphabetic keyboard 66 2 4 Calculator 67 Calculator functions 67 Using the calculator 68 Adjusting the position of the calculator 69 2 5 Program types 70 2 6 Error messages 71 Display...

Page 27: ...Display unit and operation 84 Touchscreen 84 Operating panel 84 3 2 Gestures 85 Overview of possible gestures 85 Navigating in the table and NC programs 86 Operating the Simulation 87 Using the HEROS...

Page 28: ...09 Machine with magazine 110 Filling the turret list with contents from the tool list 111 Editing the turret list 113 Editing the magazine list 115 Tool call 117 Driven tools 118 Tools in different qu...

Page 29: ...142 Comparing tool lists 143 Before executing a program 144 Block scan 145 Program execution 146 Automatic job 150 Entering compensation values during program run 152 Program execution in dry run mod...

Page 30: ...tioning 184 Approaching the tool change position 185 Linear mach longit 186 Transv linear maching 187 Linear machining in angle 188 Circular machining 190 Chamfer 192 Rounding 194 M functions 196 5 4...

Page 31: ...shing 263 Recessing axial finishing 265 Recessing radial finishing Expanded 267 Recessing axial finishing Expanded 269 Radial ICP recessing cycles 271 Axial ICP recessing cycles 273 Radial ICP recessi...

Page 32: ...l figure 371 ICP contour axial 375 ICP contour radial 379 Face milling 383 Hel slot milling radial 386 Milling direction for contour milling 388 Examples of milling cycles 390 Engraving axial 391 Engr...

Page 33: ...nal threads 429 Polar coordinates 430 Angle input 430 Contour graphics 431 Selection of solutions 432 Colors in contour graphics 432 Selection functions 433 Datum shift 434 Duplicating a contour secti...

Page 34: ...tours 475 TURN PLUS attributes 476 Circle on front face 477 Rectangle on front face 478 Polygon on front face 479 Linear slot on front face 480 Circular slot on front face 481 Hole on front face 482 L...

Page 35: ...S attributes 511 Basic elements of YZ plane 512 Form elements of YZ plane 515 Figures patterns and holes in YZ plane lateral surface 516 6 16 Loading existing contours 526 Integrating cycle contours i...

Page 36: ...aterial removal graphic 540 3 D view 541 7 4 Zooming function in simulation 544 Adjusting the displayed detail 544 7 5 Simulation with start block 546 Start block in smart Turn programs 546 Mid progra...

Page 37: ...l life data 569 Holder editor 571 8 3 Tool data 576 General tool parameters 576 Standard turning tools 579 Recessing tools 580 Thread cutting tools 581 Twist drills and indexable insert drills 582 NC...

Page 38: ...cess 644 Connections 645 Ethernet interface for software 548328 xx 646 Ethernet interface for software 548431 05 648 USB connection 656 Data transfer options 657 Transferring programs files 659 Transf...

Page 39: ...read 678 Thread parameters 678 Thread pitch 680 10 2 Undercut parameters 685 DIN 76 undercut parameters 685 DIN 509 E undercut parameters 686 DIN 509 F undercut parameters 686 10 3 Technical informati...

Page 40: ...er s Manual 12 2017 11 Overview of cycles 711 11 1 Workpiece blank cycles and single cut cycles 712 11 2 Turning cycles 713 11 3 Recessing and recess turning cycles 714 11 4 Thread cycles 715 11 5 Dri...

Page 41: ...1 Introduction and fundamentals...

Page 42: ...small and medium size production runs cycle programming will increase your revenue When machining the first workpiece you can store the machining cycles and already save valuable time when machining...

Page 43: ...phics and graphic representations during ICP and simulation consider the slide position The representations in this User s Manual assume a lathe with a tool carrier centered behind the workpiece Tool...

Page 44: ...submode smart Turn mode of operation DINplus programming Y axis With a Y axis you can drill and mill a workpiece on its face and lateral surfaces During use of the Y axis two axes interpolate linearly...

Page 45: ...ous part transfer with rotating spindle traversing to a stop controlled parting and coordinate transformation ensure efficient machining as well as simple programming of full surface machining The con...

Page 46: ...ng and running Teach in cycles without saving the machining steps in alternation with manual machine operation Thread reworking thread repair in a second workpiece setup Teach in submode Sequential li...

Page 47: ...mming Simulation Graphic representation of the sequence of smart Turn or DINplus programs and graphic representation of a Teach in cycle or Teach in program Simulation of the tool paths as wire frame...

Page 48: ...in the cycle or in the UNIT as default values 9 workpiece material tool material combinations 144 entries Optionally 62 workpiece material tool material combinations 992 entries Interpolation Straight...

Page 49: ...created on a PC at regular intervals HEIDENHAIN provides a backup function for this purpose in the data transfer software TNCremo Your machine tool builder can provide you with a copy You additionally...

Page 50: ...nactive windows the title bar appears dimmed Inactive function keys or menu items also appear dimmed Menu Functions or function groups are displayed as a 9 field box Menu item Individual symbols of a...

Page 51: ...ta input keypad operating panel serves to enter machine data position data etc The MANUALplus 620 does not need an alphanumeric keyboard Tool descriptions program descriptions or comments in an NC pro...

Page 52: ...splayed position to the current machine position For linear encoders with distance coded reference marks you only need to move each axis a maximum of 20 mm 0 8 in and a maximum of 20 for angle encoder...

Page 53: ...dinates The control can connect points by linear and circular paths of traverse interpolations Workpiece machining is programmed by entering the coordinates for a succession of points and connecting t...

Page 54: ...y its incremental coordinates Polar coordinates Positions located on the face or lateral surface can either be entered in Cartesian coordinates or polar coordinates When programming with polar coordin...

Page 55: ...drawing without further calculation dimensioning origin This point is the workpiece datum The workpiece datum is designated with the letter W Units of measure You can program the control either in th...

Page 56: ...values are given with respect to the distance between the tool tip and workpiece datum Since the control only knows the absolute position of the tool carrier slide it needs the dimensions XL and ZL t...

Page 57: ...ting a new path of traverse the equidistant line The control calculates the TRC for cycle programming The smart Turn and DIN programming feature also takes the TRC into account in clearance cycles Dur...

Page 58: ......

Page 59: ...2 Basics of operation...

Page 60: ...ugh the soft keys With the numeric keypad you can select the function within the menus Dialogs can consist of multiple pages Besides with the soft keys dialogs can be concluded positively with INS or...

Page 61: ...s the Input finished soft key Start the simulation and check the machining sequence Select the desired graphics options if applicable Press NC Start to start machining Save the cycle after the operati...

Page 62: ...ther windows used List and program windows Here program tool and parameter lists etc are displayed You can use the arrow keys to navigate within the list and select the list items to be edited Menu wi...

Page 63: ...rking plan generation AWG Simulation Tool editor with the submodes Technology editor Organization with the submodes Machine par programming Transfer You can use the operating mode keys to switch betwe...

Page 64: ...e corresponding numerical key or move the highlight with the arrow keys to the symbol on the screen and press the ENT key Soft keys With some system functions the available functions are arranged on s...

Page 65: ...add characters To confirm the data you entered in a field press the up or down arrow key or the ENT key If there are more input fields than a window can show a second input window is used You will rec...

Page 66: ...reen keypad or if available with a PC keyboard connected over the USB port Entering text with the screen keyboard Press the Alphabetic keyboard soft key or the GOTO key to enter text The control opens...

Page 67: ...ws Scientific Standard Equation editor Here you can type in multiple calculations in immediate sequence for example 17 3 5 9 The calculator remains in effect even after a change in operating modes Pre...

Page 68: ...the calculator Switching the view of the calculator Press the View soft key until the desired view is set Calculate function Shortcut soft key Addition Subtraction Multiplication Division Calculating...

Page 69: ...isplay mode for angle values DEG degree or RAD radian measure Display mode of the numerical value DEC decimal or HEX hexadecimal The arc calculate function only has a function in connection with SIN C...

Page 70: ...and are used in cycle programs and smart Turn main programs ICP contours are generated in Machine operating mode or in Teach in submode The file name extension depends on the contour described In sma...

Page 71: ...control uses different colors for different error classes red for errors yellow for warnings green for notes blue for information If a rare processor check error should occur the control automatically...

Page 72: ...ey The control opens a window with information on the error cause and corrective action Press the MORE INFO soft key again to close the window INTERNAL INFO soft key The INTERNAL INFO soft key supplie...

Page 73: ...es such as the Tool editor the CE button cannot be used to clear the error since the button is reserved for other functions Clearing more than one error Open the error window Position the cursor on th...

Page 74: ...ded The oldest entry is at the beginning of the log file and the most recent entry is at the end Keystroke log The control stores keystrokes and important events e g system startup in the keystroke lo...

Page 75: ...status of the machine and the machining Further information Creating service files Page 666 The information is summarized in a service files data record as a zip file TNC SERVICEx zip The x designate...

Page 76: ...le and press the Info key you are usually brought to the exact place in the documentation that describes the corresponding function The control tries to start the TURNguide in the language that you ha...

Page 77: ...soft keys there is a context sensitive call through which you can go directly to the description of the soft key s function This functionality requires using a mouse Proceed as follows Select the sof...

Page 78: ...gramming station Operating element Function If the table of contents at the left is active Select the entry above or below the current one If the text window at right is active Move the page downward...

Page 79: ...rward if you have used the Select page last shown function multiple times Move up by one page Move down by one page Display or hide table of contents Switch between full screen display and reduced dis...

Page 80: ...eyword Use the ENT key to display information on the selected keyword You can enter the search word only with a keyboard connected via USB Full text search In the Find tab you can search the entire TU...

Page 81: ...rol If you want to use TNCremo to transfer the chm files to the control in the connection configuration on the mode form you must select the third option in the transfer area in binary mode Language D...

Page 82: ...st them before execution transfer them to the control and archive them after production is concluded DataPilot can be used for shop floor programming as well as for office and off location program cre...

Page 83: ...3 Operating the Touchscreen...

Page 84: ...e header To switch to the desired operating mode tap on that operating mode in the header 2 Soft key row for the machine tool builder 3 Soft key row The control shows further functions in a soft key r...

Page 85: ...n distinguish various gestures including with two or more fingers at once Symbol Gesture Meaning Tap A brief touch by a finger on the screen Double tap Two brief touches on the screen Long press Conti...

Page 86: ...when the start ing point is clearly defined Spread Two fingers long press and move away from each other Pinch Two fingers move toward each other Navigating in the table and NC programs You can navigat...

Page 87: ...submode 2 D view in ICP editor submode Rotate zoom or move a graphic The control supports the following gestures Symbol Gesture Function Double tap Set the graphic to its original size Drag Rotate the...

Page 88: ...ouchscreen Gestures 3 88 HEIDENHAIN MANUALplus 620 User s Manual 12 2017 Using the HEROS menu You can use the HEROS menu as follows Symbol Gesture Function Tap Select the application Long press Open t...

Page 89: ...As an alternative go to the Service menu and select the HEROS menu Select the Touchscreen Configuration menu item The control opens a pop up window Select the Show Touch Points display Disable Touchfi...

Page 90: ......

Page 91: ...4 Machine mode of operation...

Page 92: ...ibe the workpiece to be machined In Machine mode of operation cycles are not saved In Teach in submode each machining step is executed with a cycle and then stored and integrated into a complete Teach...

Page 93: ...Page 71 After system start the control assumes that the tool which was last used is still inserted in the tool holder If this is not the case you must inform the control of the tool change Monitoring...

Page 94: ...r The axes move to known machine based points As soon as a reference position is traversed a signal is transmitted to the control The control knows the distance between the reference position and the...

Page 95: ...RE FUNCTIONS soft key Press the OFF soft key Confirm with the SHUT DOWN soft key The control shuts down NOTICE Caution Data may be lost The control must be shut down so that running processes can be c...

Page 96: ...P Spindle S Cutting speed or Shaft speed constant D Maximum speed A Stopping angle WS Material You can save the cutting data cutting speed feed rate in the technology database as a function of the wor...

Page 97: ...Tool compensation Page 136 Further information Touch off Page 133 Call tool list or turret list Further information Pocket table setup Page 108 Transfer of cutting speed and feed rate from the technol...

Page 98: ...ble in the TSF menu Machine operating panel without spindle change key For machines with only one main spindle the entries S D and A always apply to the main spindle For machines with one main spindle...

Page 99: ...s a danger of collision during the tilting movement Move the tool or the tool carrier to a safe position before entering data TSF entry via separate forms Entering the tool data or technology data Sel...

Page 100: ...Teach in submode and with the MDI cycles of Machine mode of operation Select the workpiece spindle for machining with WP Main drive Counter spindle for rear face machining The WP parameter setting is...

Page 101: ...dimensions as well as the compensation values These dimensions and tool orientation must be entered referenced to the tilt angle B 0 reference position Cycle parameters BW Angle in the B axis machine...

Page 102: ...Position display C Position of the C axis Empty field C axis is not active Axis letter Black Axis enable granted White No axis enable Display settings of the position display Can be set via the axesDi...

Page 103: ...values ID of the inserted tool Tool compensation Special compensation only for recessing tools or button tools Special compensation value in gray Special compensation is not active The letter X Z of...

Page 104: ...the setting when the spindle is not turning the display shows the spindle position instead of the actual spindle speed If a spindle is in slave mode during synchronous operation the value 0 is display...

Page 105: ...levels upper row and set or activated skip levels lower row Setting for M01 M01 is not executed in Continuous run mode yellow display Load monitoring display Left field zone number here 345 Right fiel...

Page 106: ...or program execution is not active Axis feed rate F is the identification letter for feed data Depending on which mode of the Minute feed soft key is active data is entered in Millimeters per spindle...

Page 107: ...ou can change the spindle speed with the speed compensation controller speed override range 50 to 150 If you are machining at a constant cutting speed the control calculates the spindle speed from the...

Page 108: ...able in the TNC table directory This pocket table is made available depending on the machine and designated a turret list or magazine list Machine with tool holder Multifix You do not need to manage a...

Page 109: ...mber turret pocket number ID ID no Tool name max 16 characters The tool name is entered automatically Cursor in the TSF menu in the T input field Press the Turret list soft key After opening the turre...

Page 110: ...l holder On machines with a magazine the tool is also changed via the TSF menu T Tool number turret pocket number always T1 ID ID no Tool name max 16 characters The tool name is entered automatically...

Page 111: ...e lower area of the screen The arrow keys are active in this list You can move the cursor directly to a tool ID number by entering the first few letters or digits of the ID number Opening the turret l...

Page 112: ...pens the soft key menu containing various sorting options This soft key is available once you press the View soft key Sort the tools in the displayed list as desired according to Tool type Tool ID num...

Page 113: ...ng systems in the turret assignment list Further information Setting up the holder for manual change systems Page 574 Setting up the turret list Select Set T S F can only be selected in Machine mode o...

Page 114: ...Special functions soft key Reset tool life This soft key is available once you press the Special functions soft key Switches the tool parameter view This soft key is available once you press the Speci...

Page 115: ...oading the magazine Select Set T S F can only be selected in Machine mode of operation Select Load magazine Activate the tool list with the Load the pocket soft key Select the tool Select the tool wit...

Page 116: ...only be selected in Machine mode of operation Select Return tool to the magazine Return the tool to the magazine with the Save soft key Unloading the magazine Select Set T S F can only be selected in...

Page 117: ...itor mode of operation Each tool has a unique ID Variants of the tool call A tool holder e g Multifix The tool is called by its ID The tool pocket number T is always 1 The control does not maintain a...

Page 118: ...nd the workpiece When the control is configured it is defined for each tool holder whether the X dimensions and the direction of rotation of circular arcs are mirrored In the above mentioned example t...

Page 119: ...tool life monitoring with replacement tool option If you use replacement tools the control automatically inserts the sister tool as soon as the tool is worn out The control does not stop the program r...

Page 120: ...soft key Press the Special functions soft key Press the Set teeth to new soft key Press the YES soft key to confirm the confirmation prompt Press the Back soft key Resetting the tool life in the maga...

Page 121: ...et is shown as XN and ZN If the workpiece datum is changed the display values will be changed accordingly The workpiece datum can also be set in the Z axis using a touch probe When setting the datum t...

Page 122: ...he Save soft key The control saves the values to a table In this way you can activate the offsets in the program by entering the respective G codes Axis reference run It is possible to home axes that...

Page 123: ...etting the protection zone and switching off the monitoring function Select Setup Select Set protection zone Move the tool with the axis keys or the handwheel until it reaches the protection zone Use...

Page 124: ...osition Select Setup Select Tool change point Move to the tool change position Use the axis keys or the handwheel to move the tool to the tool change position and load this position as tool change poi...

Page 125: ...r input The control calculates the datum of the C axis Alternative Delete the datum shift of the C axis Expanded form view for machines with counter spindle If your machine is equipped with a counter...

Page 126: ...nction enables you to determine the exact position values of the tool touch probe Measuring the touch probe position Select Setup Select Touch Probe Select Touch probe calibration Pre position the too...

Page 127: ...Control on Operating time of the control since being put into service Machine on Operating time of the machine tool since being put into service Program run Duration of controlled operation since bein...

Page 128: ...the transmission quality Set up wireless handwheel Select Setup Select Service Select Set up wireless handwheel Assigning the handwheel to a specific handwheel holder Make sure that the handwheel hol...

Page 129: ...Note the number of the channel with the least amount of radio traffic smallest bar Click the Start handwheel button to reactivate the wireless handwheel Click the Properties tab Click the Select chan...

Page 130: ...the axes the wireless handwheel will perform an emergency stop The displayed value Max successive lost indicates whether reception quality is poor If the control repeatedly displays values greater tha...

Page 131: ...the System time input form Use the Month and Year soft keys to increment or decrement the respective settings To use an NTP server for setting the time select a server from the server list first Sett...

Page 132: ...tool builder By optical gauge installed by the machine tool builder Calibration by touch off is always available If a touch probe or an optical gauge is installed select these measuring methods by sof...

Page 133: ...t the reference tool and enter the tool number in the TSF dialog Turn an end face and define this coordinate as the workpiece datum Return to the TSF dialog and insert the tool to be measured Press th...

Page 134: ...irst measuring direction Set the positive or negative traverse direction Press the soft key for this direction e g Z direction Press the NC start key The tool moves in the measuring direction When it...

Page 135: ...ptical gauge In the tool table enter the tool you want to measure Insert the tool and enter the tool number in the TSF dialog Press the Measure tool soft key Press the Measure optical soft key Positio...

Page 136: ...ith the handwheel or enter them into a dialog field Setting tool compensation with the handwheel Select Set T S F can only be selected in Machine mode of operation Press the Tool correct soft key Pres...

Page 137: ...Tool correct soft key Press the Set compensation soft key if required Transfer the compensation value to the tool table The T display shows the new compensation value The distance to go display is cl...

Page 138: ...are in Manual mode Define the workpiece datum and enter the machine data before you start machining Tool change Enter the tool number of the tool ID number in the TSF dialog Check the tool parameters...

Page 139: ...If the spindle is rotating Feed per revolution mm rev If the spindle is not rotating Feed per minute m min Feed rate at rapid traverse Feed per minute m min Teach in cycles in Machine mode of operati...

Page 140: ...in submode can be switched on with the Teach in soft key and is displayed in the header Each Teach in program is given a name and a short description The individual cycles of a cycle program are liste...

Page 141: ...editor Further information ICP editor submode in Teach in Page 419 DIN subprograms are programmed in the smart Turn editor and then integrated in a DIN cycle You can use either the Edit DIN soft key t...

Page 142: ...tion By default Program run submode automatically loads the most recently used program Use machine parameter 601814 to specify that the program will not be selected automatically To load another progr...

Page 143: ...t turret assignment list with the Load tool soft key If you press the Cancel soft key the program cannot be started The tool list of the program must match the current turret assignment list NOTICE Da...

Page 144: ...chining section of a program and therefore all traverse is not interpreted until after NC start If there is an error here the machine stops with an error message Checking the NC programs in Simulation...

Page 145: ...ether program run after a block scan will start at the selected NC block or at the subsequent NC block NOTICE Danger of collision The control brings the machine into the situation in which it would be...

Page 146: ...op after every cycle Start the following cycle with NC start smart Turn program On Program execution without any interruption Off Stop before M01 command On Stop after every traverse path basic block...

Page 147: ...ne manual This feature must be enabled and adapted by the machine tool builder If you predefine the number of pieces to be machined the control will run the program until the specified quantity is rea...

Page 148: ...soft key the control sets and activates the skip level 2 and refreshes the display field accordingly Furthermore the next time the program is run the NC blocks defined by the set or active skip level...

Page 149: ...r s Manual Displaying or hiding Variables Select the Flow menu item Select the Variables menu item Select the Output on menu item The Variables pop up window is displayed Alternative Select the Output...

Page 150: ...ch the job is to be processed If the automatic job was interrupted under the following conditions the control will save the interrupted program and the number of pieces already machined NC stop Emerge...

Page 151: ...The control sets the workpiece counter to the number of pieces already machined Press the NC start key Changing the job display The desired job must have been selected The cursor is located at the sel...

Page 152: ...mber or select a tool from the tool list Enter the compensation values Press the Save soft key The valid compensation values are displayed in the input window and adopted Entered values are added to t...

Page 153: ...Additive correct soft key Enter the number of the additive compensation Place the cursor in the next input field The control displays the valid compensation values Deleting additive compensation Press...

Page 154: ...ion is usually activated with a keylock switch or a key The Program run submode must be activated When dry run is activated the spindle status and the spindle speed are frozen NOTICE Danger of collisi...

Page 155: ...th G995 the control uses reference values determined during reference machining as well as predefined factors specified in the machine parameters If the utilization limit 1 or the limit of the utiliza...

Page 156: ...or the spindle up to a maximum of 15 of the nominal acceleration defined in the machine parameters Since acceleration increases as a result of the change in rotational speed the control only monitors...

Page 157: ...with respect to feed rates spindle speeds and the type and quality of the tools you will be using Reference machining Select the Program run submode and open the NC program Activate load monitoring S...

Page 158: ...al 12 2017 Reference machining must be repeated if you make any changes to your program for example Defining new zones Deleting existing zones Changing zone numbers Changing adding or removing axes wi...

Page 159: ...the monitoring zone in ms Opening the reference values Select the Display menu item Select the Edit load data menu item The control opens the Set load data form containing the parameters listed below...

Page 160: ...ation limit 2 PG2 Magenta Maximum utilization during last machining operation PA Thin lower bar display standardized to reference value 1 Green Range up to maximum utilization sum during reference mac...

Page 161: ...he Display menu item Select the Edit load data menu item The control opens the Set load data form Check the limit values If required adapt the parameters PG1 PG2 or WGF Be sure to adapt the correct li...

Page 162: ...splay menu item Select the Edit load data menu item The control opens the Set load data form and additionally displays the determined values as a bar graph Displaying the current utilization values Pr...

Page 163: ...ulates a complete Teach in program or DIN program A programmed workpiece blank is displayed in Simulation submode The control also simulates machining operations that are executed with a traversable s...

Page 164: ...selection or enter the program name directly Press the Program list soft key Use the soft keys for selecting and sorting the programs Soft keys in the program selection dialog Display the file attrib...

Page 165: ...oft keys for sorting functions Display the file attributes Size Date Time Sort the programs by file name Sort the programs by file size Sort the programs by change date Update the marked program Rever...

Page 166: ...manager soft keys Switch between directory and file window Cut marked file Copy marked file Insert the file stored in the buffer memory Rename marked file Delete the marked file following confirma tio...

Page 167: ...cture The control also opens a soft key menu in the project management that allows you to create select and manage projects To reselect the standard directory of the control select the TNC nc_prog fol...

Page 168: ...ing into DIN format Press the Cycle program DIN soft key main menu Select the program to be converted Press the Cycle program DIN soft key program selection menu The generated DIN program has the same...

Page 169: ...values and entries Metric Inches Coordinate data and path data 3 4 Compensation values 3 5 The inch metric setting is also evaluated for the display values and entries in the tool management Use the...

Page 170: ......

Page 171: ...5 Teach in...

Page 172: ...ne the individual cycles as follows Position the tool tip with the handwheel or the jog keys at the starting point of the cycle only in Machine mode Select and program a cycle Graphically test the cyc...

Page 173: ...braic sign defines the direction Dimension line with arrow head on both sides Absolute dimension the algebraic sign has no effect DIN macros DIN macros DIN cycles are DIN subprograms Further informati...

Page 174: ...rations and centric drilling Cycle run with active contour follow up RG 1 Pressing the NC start key initiates a search for the selected cycle for mid program startup The next NC start executes the M c...

Page 175: ...es generate spindle trigger functions M3 or M4 Refer to your machine manual On your lathe other or additional M commands may apply to the automatically triggered switching functions Comments You can a...

Page 176: ...are displayed in gray The following parameters are only used in Teach in submode Start point X Z Machine data S F T and ID Menu item Cycle groups Define workpiece blank Defining standard workpiece bl...

Page 177: ...Open the turret list and tool list You can load the tool from the list Load the actual positions X and Z in Teach in submode Accept the proposed values for feed rate and cutting velocity from the dat...

Page 178: ...in cycle programming Tool compensation Further information Tool compensation in Teach in submode Page 179 Initiate cycle in Program Run Single Block Display basic blocks Display simulation Save the cy...

Page 179: ...field Defining tool compensation Define the cycle Press the Input finished soft key Press the Tool compensation soft key Press the Set by handwheel soft key Alternative Press the Set compensation soft...

Page 180: ...ith the address G14 you program a movement of the slide to the saved tool change position at the end of the cycle Further information Defining the tool change position Page 124 You can influence the a...

Page 181: ...lank Select Define workpiece blank Select Bar tube blank The cycle describes the workpiece blank and the setup used This information is evaluated in the Simulation submode Cycle parameters X Outside d...

Page 182: ...cle parameters X Chuck diameter Z Chuck position in Z B Clamp range J Clamp type 0 Not clamped 1 Externally clamped 2 Internally clamped RK ICP contour number WP No of spindle Displays which workpiece...

Page 183: ...r or circular cuts machine chamfers or rounding arcs and enter M functions Menu item Single cut cycles Rapid positioning Tool change point Linear mach longit Linear mach transv Single longitudinal tra...

Page 184: ...after T M function that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of...

Page 185: ...path of traverse 1 First X then Z 2 First Z then X 3 Only X 4 Only Z 5 Only Y machine dependent 6 Simultaneous w Y machine dependent T Tool number turret pocket number ID ID no MT M after T M functio...

Page 186: ...pocket number G14 Tool change point if With return is active ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MFS M at be...

Page 187: ...rret pocket number G14 Tool change point if With return is active ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MFS M...

Page 188: ...account Cycle parameters X Z Start point X1 Z1 Start point contour if With return is active X2 Z2 End point contour A Start angle range 180 A 180 G47 Safety clearance if With return is active T Tool n...

Page 189: ...s Manual 12 2017 189 Cycle execution if With return is active 1 Calculate Target position 2 Move on linear path from Start point to Start point contour X1 Z1 3 Move to Target position at programmed fe...

Page 190: ...into account Cycle parameters X Z Start point X1 Z1 Start point contour if With return is active X2 Z2 End point contour R Radius G47 Safety clearance if With return is active T Tool number turret po...

Page 191: ...s Manual 12 2017 191 Cycle execution if With return is active 1 Move on paraxial path from Start point to Start point contour X1 Z1 2 Move in circular arc to End point contour X2 Z2 at programmed fee...

Page 192: ...A Start angle Angle of the chamfer range 0 A 90 I K Chamfer width in X and Z J Position default 1 The algebraic sign determines the cutting direction see help graphic G47 Safety clearance if With retu...

Page 193: ...the chamfer I or K 45 chamfer I K I A or K A Cycle execution if With return is active 1 Calculate chamfer starting point and chamfer end point 2 Move on paraxial path from Start point to chamfer star...

Page 194: ...Z Start point X1 Z1 Contour corner R Rounding J Position default 1 The algebraic sign determines the cutting direction see help graphic G47 Safety clearance if With return is active T Tool number tur...

Page 195: ...le execution if With return is active 1 Calculate starting point and end point of rounding 2 Move on paraxial path from Start point to rounding starting point 3 Move in circular arc to end point of ro...

Page 196: ...key you can open an overview of the available M functions For the meaning of the M functions refer to your machine manual M function Select Single cuts Select M function Enter the number of the M func...

Page 197: ...cycles The control determines the cutting and infeed directions from the cycle parameters The decisive ones are Basic mode The parameters for Starting point X Z in Machine mode current tool position...

Page 198: ...bove the turning center only the contour area defined will be machined A Start point contour X1 Z1 E End point contour X2 Z2 Contour elements Contour elements in turning cycles Basic mode Machining a...

Page 199: ...ket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the...

Page 200: ...point for the first pass 3 Move to the End point contour Z2 at the programmed feed rate 4 The contour is machined according to the setting in Contour smoothing H 5 Retract and approach for the next pa...

Page 201: ...t number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the to...

Page 202: ...point for the first pass 3 Move to the End point contour X2 at the programmed feed rate 4 The contour is machined according to the setting in Contour smoothing H 5 Retract and approach for the next pa...

Page 203: ...ing T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution B1 B2 B cham B round B1...

Page 204: ...Type of machining for technology database access Roughing Cycle run 1 Calculate the proportioning of cuts infeed 2 Approach the workpiece from the Start point for the first pass 3 Move at the program...

Page 205: ...g T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution B1 B2 B cham B round B1 a...

Page 206: ...Type of machining for technology database access Roughing Cycle run 1 Calculate the proportioning of cuts infeed 2 Approach the workpiece from the Start point for the first pass 3 Move at the program...

Page 207: ...Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MF...

Page 208: ...ycle run 1 Move in transverse direction from the Start point to the Start point contour X1 2 Finish first in longitudinal direction then in transverse direction 3 Return in longitudinal direction to t...

Page 209: ...ool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MFS...

Page 210: ...ycle run 1 Move in longitudinal direction from the Start point to the Start point contour Z1 2 Finish first in transverse direction then in longitudinal direction 3 Return in transverse direction to t...

Page 211: ...range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per rev...

Page 212: ...e of machining for technology database access Finishing Cycle run 1 Move in transverse direction from the Start point to the Start point contour X1 Z1 2 Finish the contour area from the Start point co...

Page 213: ...ange 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revol...

Page 214: ...of machining for technology database access Finishing Cycle run 1 Move in longitudinal direction from the Start point to the Start point contour X1 Z1 2 Finish the contour area from the Start point c...

Page 215: ...range 0 A 90 default 0 W Final angle range 0 W 90 default 0 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further info...

Page 216: ...rst pass 3 Plunge cut at Plunging angle A with reduced feed 4 Move at the programmed feed rate to the End point contour Z2 or to the oblique surface defined by the Final angle W 5 The contour is machi...

Page 217: ...ange 0 A 90 default 0 W Final angle range 0 W 90 default 0 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further infor...

Page 218: ...rst pass 3 Plunge cut at Plunging angle A with reduced feed 4 Move at the programmed feed rate to the End point contour X2 or to the oblique surface defined by the Final angle W 5 The contour is machi...

Page 219: ...othing I K O size X and Z A Plunging angle range 0 A 90 default 0 W Final angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool chan...

Page 220: ...database access Roughing Cycle run 1 Calculate the proportioning of cuts infeed 2 Approach the workpiece from the Start point on a paraxial path for the first pass 3 Plunge cut at Plunging angle A wit...

Page 221: ...thing I K O size X and Z A Plunging angle range 0 A 90 default 0 W Final angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool chang...

Page 222: ...database access Roughing Cycle run 1 Calculate the proportioning of cuts infeed 2 Approach the workpiece from the Start point on a paraxial path for the first pass 3 Plunge cut at Plunging angle A wit...

Page 223: ...ge 0 W 90 default 0 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 I...

Page 224: ...r s Manual 12 2017 Cycle run 1 Move in transverse direction from the Start point to the Start point contour X1 Z1 2 Finish the defined contour area 3 Return to the Start point on a paraxial path 4 Mov...

Page 225: ...0 W 90 default 0 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID...

Page 226: ...r s Manual 12 2017 Cycle run 1 Move in transverse direction from the Start point to the Start point contour X1 Z1 2 Finish the defined contour area 3 Return to the Start point on a paraxial path 4 Mov...

Page 227: ...our X2 Z2 End point contour DXX Add correction number range 1 to 16 Further information Additive compensation Dxx Page 180 G58 Contour parallel oversize A Plunging angle range 0 A 90 default 0 W Final...

Page 228: ...e in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Fin...

Page 229: ...ur X2 Z2 End point contour DXX Add correction number range 1 to 16 Further information Additive compensation Dxx Page 180 G58 Contour parallel oversize A Plunging angle range 0 A 90 default 0 W Final...

Page 230: ...e in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Fin...

Page 231: ...t cutting geometry in the transverse and longitudinal directions There is danger of collision during machining Select a Feed depth P that fits the current cutting geometry Cycle parameters X Z Start p...

Page 232: ...t point blank definition of corner point of workpiece blank contour evaluation only if no workpiece blank has been defined XA ZA not programmed The workpiece blank contour is calculated from the tool...

Page 233: ...feeds for the longitudinal and transverse directions J 0 The same infeed is used for both the longitudinal and the transverse direction 2 Approach the workpiece from the Start point on a paraxial path...

Page 234: ...t cutting geometry in the transverse and longitudinal directions There is danger of collision during machining Select a Feed depth P that fits the current cutting geometry Cycle parameters X Z Start p...

Page 235: ...t point blank definition of corner point of workpiece blank contour evaluation only if no workpiece blank has been defined XA ZA not programmed The workpiece blank contour is calculated from the tool...

Page 236: ...feeds for the longitudinal and transverse directions J 0 The same infeed is used for both the longitudinal and the transverse direction 2 Approach the workpiece from the Start point on a paraxial path...

Page 237: ...ting limit in X and Z Further information Cutting limits SX SZ Page 180 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point...

Page 238: ...DENHAIN MANUALplus 620 User s Manual 12 2017 Cycle run 1 Move on a paraxial path from the Start point to the ICP contour starting point 2 Finish the defined contour area 3 Move to the Tool change poin...

Page 239: ...ting limit in X and Z Further information Cutting limits SX SZ Page 180 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point...

Page 240: ...DENHAIN MANUALplus 620 User s Manual 12 2017 Cycle run 1 Move on a paraxial path from the Start point to the ICP contour starting point 2 Finish the defined contour area 3 Move to the Tool change poin...

Page 241: ...ng I K O size X and Z E Plunging behavior No input Automatic feed rate reduction E 0 No plunging E 0 Plunging feed rate in use O Hide undercutting SX SZ Cutting limit in X and Z Further information Cu...

Page 242: ...execute the cycle machine dependent Main drive Opposing spindle for rear face machining BW Angle in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent...

Page 243: ...hing I K O size X and Z E Plunging behavior No input Automatic feed rate reduction E 0 No plunging E 0 Plunging feed rate in use O Hide undercutting SX SZ Cutting limit in X and Z Further information...

Page 244: ...execute the cycle machine dependent Main drive Opposing spindle for rear face machining BW Angle in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent...

Page 245: ...t in X and Z Further information Cutting limits SX SZ Page 180 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further i...

Page 246: ...DENHAIN MANUALplus 620 User s Manual 12 2017 Cycle run 1 Move on a paraxial path from the Start point to the ICP contour starting point 2 Finish the defined contour area 3 Move to the Tool change poin...

Page 247: ...in X and Z Further information Cutting limits SX SZ Page 180 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further inf...

Page 248: ...DENHAIN MANUALplus 620 User s Manual 12 2017 Cycle run 1 Move on a paraxial path from the Start point to the ICP contour starting point 2 Finish the defined contour area 3 Move to the Tool change poin...

Page 249: ...nto account This contour area is to be finished subsequently with the Finishing cut longitudinal expanded cycle The rounding arc and the oblique cut at the contour end are both machined in expanded mo...

Page 250: ...This contour area is to be finished subsequently with the Finishing cut longitudinal expanded cycle The rounding arc and the chamfer at the contour end are both machined in expanded mode The Start poi...

Page 251: ...s specified in the workpiece drawing From the tool parameters the control calculates the maximum plunge angle that can be achieved with the programmed tool The remaining material will be reworked in t...

Page 252: ...e expanded mode is used to machine the rounding arcs in the contour valley The Start point contour X1 Z1 and End point contour X2 Z2 parameters determine the cutting and infeed directions in this exam...

Page 253: ...nfeed directions from the cycle parameters The decisive ones are Basic mode The parameters for Starting point X Z in Machine mode current tool position and Start point contour X1 End point contour Z2...

Page 254: ...ne mode current tool position and Start point contour X1 Z1 Contour forms Contour elements in recessing cycles Basic mode Machining a rectangular area Expanded mode Oblique cut at contour start Expand...

Page 255: ...ss G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting...

Page 256: ...culate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last recess 3 Move to the End point contour X...

Page 257: ...s G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting...

Page 258: ...culate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last recess 3 Move to the End point contour Z...

Page 259: ...al angle range 0 W 90 default 0 R Rounding I K O size X and Z T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Co...

Page 260: ...tes the recessFinishing 602414 machining parameter for this purpose If this parameter is not defined the floor element is divided in the center Cycle run 1 Calculate the recess positions and the propo...

Page 261: ...l angle range 0 W 90 default 0 R Rounding I K O size X and Z T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Con...

Page 262: ...tes the recessFinishing 602414 machining parameter for this purpose If this parameter is not defined the floor element is divided in the center Cycle run 1 Calculate the recess positions and the propo...

Page 263: ...180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of t...

Page 264: ...the last recess 3 Finish the first side and the contour valley up to a position just before the recess end point 4 Approach the workpiece on a paraxial path for finishing the second side 5 Finish the...

Page 265: ...80 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of th...

Page 266: ...the last recess 3 Finish the first side and the contour valley up to a position just before the recess end point 4 Approach the workpiece on a paraxial path for finishing the second side 5 Finish the...

Page 267: ...Final angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F F...

Page 268: ...cle run 1 Calculate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last recess 3 Finish the first s...

Page 269: ...inal angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Fe...

Page 270: ...cle run 1 Calculate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last recess 3 Finish the first s...

Page 271: ...ng recess T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution SX SZ Cutting lim...

Page 272: ...is divided in the center Cycle run 1 Calculate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last...

Page 273: ...g recess T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution SX SZ Cutting limi...

Page 274: ...is divided in the center Cycle run 1 Calculate the recess positions and the proportioning of cuts 2 Approach the workpiece for the next recess on a paraxial path from the Start point or from the last...

Page 275: ...4 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution SX SZ Cutting limit in X and Z Further information Cutting limit...

Page 276: ...meter for this purpose If this parameter is not defined the floor element is divided in the center Cycle run 1 Calculate the recess positions 2 Approach the workpiece for the next recess on a paraxial...

Page 277: ...Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution SX SZ Cutting limit in X and Z Further information Cutting limits...

Page 278: ...meter for this purpose If this parameter is not defined the floor element is divided in the center Cycle run 1 Calculate the recess positions 2 Approach the workpiece for the next recess on a paraxial...

Page 279: ...tting radius If required the control reduces the programmed Offset width After precutting the remaining material is removed with a single cut RB Depth compens Depending on factors such as workpiece ma...

Page 280: ...endent Main drive Opposing spindle for rear face machining BW Angle in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function mach...

Page 281: ...number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M function that is e...

Page 282: ...Approach the workpiece from the Start point for the first pass 3 Execute the first cut recessing 4 Machine perpendicularly to the recessing direction turning 5 Repeat 3 to 4 until the End point contou...

Page 283: ...K O size X and Z A Start angle range 0 A 90 default 0 W Final angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14...

Page 284: ...ous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Calculate the proportioning of cuts 2 Approach the workpiece from the Start point for the fir...

Page 285: ...O size X and Z A Start angle range 0 A 90 default 0 W Final angle range 0 W 90 default 0 R Rounding T Tool number turret pocket number G14 Tool change point Further information Tool change point G14...

Page 286: ...ous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Calculate the proportioning of cuts 2 Approach the workpiece from the Start point for the fir...

Page 287: ...G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T...

Page 288: ...2 Finish the first side and the contour area up to a position just before the End point contour X2 Z2 3 Move to the Start point X End point contour Z2 on a paraxial path 4 Finish the second side then...

Page 289: ...G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M...

Page 290: ...2 Finish the first side and the contour area up to a position just before the End point contour X2 Z2 3 Move to the Start point Z End point contour X2 on a paraxial path 4 Finish the second side then...

Page 291: ...rial left remaining after the finishing cycle Cycle parameters X Z Start point X1 Z1 Start point contour X2 Z2 End point contour RB Depth compens I K O size X and Z A Start angle range 0 A 90 default...

Page 292: ...achine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Approach the workpiece from the Start point 2 Finish the first...

Page 293: ...ial left remaining after the finishing cycle Cycle parameters X Z Start point X1 Z1 Start point contour X2 Z2 End point contour RB Depth compens I K O size X and Z A Start angle range 0 A 90 default 0...

Page 294: ...achine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Approach the workpiece from the Start point 2 Finish the first...

Page 295: ...point blank FK No of ICP finished part name of contour to be machined P Feed depth Maximum infeed depth O Recessing feed default active feed rate I K O size X and Z SX SZ Cutting limit in X and Z Fur...

Page 296: ...hoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Calculate the proportioning of cuts 2 Approach the w...

Page 297: ...rt point blank FK No of ICP finished part name of contour to be machined P Feed depth Maximum infeed depth O Recessing feed default active feed rate I K O size X and Z SX SZ Cutting limit in X and Z F...

Page 298: ...hoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle run 1 Calculate the proportioning of cuts 2 Approach the w...

Page 299: ...finishing cycle Cycle parameters X Z Start point FK No of ICP finished part name of contour to be machined RB Depth compens I K O size X and Z SX SZ Cutting limit in X and Z Further information Cuttin...

Page 300: ...achine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle...

Page 301: ...finishing cycle Cycle parameters X Z Start point FK No of ICP finished part name of contour to be machined RB Depth compens I K O size X and Z SX SZ Cutting limit in X and Z Further information Cutti...

Page 302: ...achine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Recess turning Cycle...

Page 303: ...ular element W Plunging angle default W is calculated G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further informatio...

Page 304: ...Manual 12 2017 Cycle run 1 Approach the workpiece from the Start point to the safety clearance 2 Machine the undercut according to the cycle parameters 3 Return to the Start point on a diagonal path...

Page 305: ...s executed after the tool call T MFS M at beginning M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of the machining step WP No o...

Page 306: ...rounding B 0 Width of chamfer G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14...

Page 307: ...to the Undercut diameter I and dwell at this position for two revolutions 4 Retract and approach for the next pass 5 Repeat 3 to 4 until the Contour corner Z1 is reached 6 After the last pass finish...

Page 308: ...hine dependent G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID...

Page 309: ...s move at the programmed feed rate to The turning center or The Inner diameter pipe XE If you have programmed a feed rate reduction the control switches to the Reduced feed E as soon as the tool reach...

Page 310: ...ial finishing E The rounding arcs in the corners of the contour valley and the oblique surfaces at the contour start and end are also machined in expanded mode Be sure to enter the correct values for...

Page 311: ...idth P is not entered the control plunge cuts with 80 of the cutting width of the tool In expanded mode the chamfers are machined at the start end of the contour Be sure to enter the correct values fo...

Page 312: ...our machine manual The machine manufacturer specifies whether the tool is retracted immediately after NC stop or the thread is completed Menu item Thread and undercut cycles Thread cycle Longitudinal...

Page 313: ...All subsequent infeeds are constant and correspond to the calculated cutting depth 4 MANUALplus 4110 the control executes the first infeed with the Max approach I To determine the subsequent cutting...

Page 314: ...ed paraxial contour corner in the linear axis Handwheel superimposition If your machine features handwheel superimposition you can overlap axis movements during thread cutting in a limited area X dire...

Page 315: ...an angle of infeed of 0 The thread depth is programmed for all thread cycles The control reduces the cutting depth with each cut Thread run in and thread run out The slide requires a run in distance...

Page 316: ...enter a tool compensation value and repeat the last thread cut Sequence of the Last cut function Initial situation The thread cut cycle has been run and the thread depth is not correct Perform the too...

Page 317: ...cut with I all subsequent cuts with cutting depth reduction I U One cut No input I is calculated from U and F1 G47 Safety clearance Further information Safety clearance G47 Page 180 T Tool number tur...

Page 318: ...of spindle Displays which workpiece spindle is used to execute the cycle machine dependent Main drive Opposing spindle for rear face machining BW Angle in the B axis machine dependent CW Reverse the t...

Page 319: ...o gears default 1 single start thread U Thread depth default no input Outside thread U 0 6134 F1 Inside thread U 0 5413 F1 I Max approach I U First cut with I all subsequent cuts with cutting depth re...

Page 320: ...end M function that is executed at the end of the machining step WP No of spindle Displays which workpiece spindle is used to execute the cycle machine dependent Main drive Opposing spindle for rear...

Page 321: ...0 5413 F1 I Max approach I U First cut with I all subsequent cuts with cutting depth reduction I U One cut No input I is calculated from U and F1 W Taper angle range 60 W 60 GK Thread runout length G...

Page 322: ...GV 0 Constant chip cross section GV 1 Constant infeed MT M after T M function that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of the machining st...

Page 323: ...e End point thread Z2 at the programmed feed rate 4 Return on a paraxial path and approach for the next thread groove 5 Repeat 3 to 4 for all thread grooves 6 Approach for the next pass taking the red...

Page 324: ...no input Outside thread U 0 6134 F1 Inside thread U 0 5413 F1 I Max approach I U First cut with I all subsequent cuts with cutting depth reduction I U One cut No input I is calculated from U and F1 W...

Page 325: ...Main drive Opposing spindle for rear face machining BW Angle in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine de...

Page 326: ...ft key From these values the cycle then calculates the angle of the spindle at the starting point This function is only available in Machine mode Cycle parameters X Z Start point X1 Start point thread...

Page 327: ...end of the machining step WP No of spindle Displays which workpiece spindle is used to execute the cycle machine dependent Main drive Opposing spindle for rear face machining BW Angle in the B axis ma...

Page 328: ...ons to the parameters Measured angle C and Measured position ZC by pressing the Take over position soft key From these values the cycle then calculates the angle of the spindle at the starting point T...

Page 329: ...on that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of the machining ste...

Page 330: ...sition ZC by pressing the Take over position soft key From these values the cycle then calculates the angle of the spindle at the starting point This function is only available in Machine mode Cycle p...

Page 331: ...that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of the machining step W...

Page 332: ...d angle C and Measured position ZC by pressing the Take over position soft key From these values the cycle then calculates the angle of the spindle at the starting point This function is only availabl...

Page 333: ...nning M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of the machining step WP No of spindle Displays which workpiece spindle is...

Page 334: ...lt standard table W Undercut angle default standard table R Undercut radius on both sides of the undercut default value from standard table P1 Undercut oversize No input Machining in one cut P1 0 Divi...

Page 335: ...rd table prescribes other values If the parameters I K W and R are not defined the control determines these parameters from FP in the standard table Further information DIN 76 undercut parameters Page...

Page 336: ...End point transv U Grind overs for the area of the cylinder default 0 E Reduced feed for the plunge cut and the thread chamfer default Feed per revolution F I Undercut depth default standard table K...

Page 337: ...database access Finishing All parameters that you enter will be accounted for even if the standard table prescribes other values If the parameters I K W and R are not defined the control determines t...

Page 338: ...he area of the cylinder default 0 E Reduced feed for the plunge cut and the thread chamfer default Feed per revolution F I Undercut depth default standard table K Undercut length default standard tabl...

Page 339: ...technology database access Finishing All parameters that you enter will be accounted for even if the standard table prescribes other values If the parameters I K W and R are not defined the control de...

Page 340: ...d chamfer The thread cycle then cuts the thread 1st step The parameters for the undercut and thread chamfer can be programmed in two superimposed input windows Tool data Turning tool for external mach...

Page 341: ...e control determines the undercut parameters from the standard table For the thread chamfer you only need to enter the chamfer width The angle of 45 is the default value for the Cut in angle WB Tool d...

Page 342: ...les and patterns Thread milling axial For milling threads in existing holes Drill axial Select Drilling Select Drilling axial This cycle drills a hole on the face of the workpiece Cycle parameters X Z...

Page 343: ...ing M function that is executed at the beginning of the machining step MFE M at end M function that is executed at the end of the machining step WP No of spindle Displays which workpiece spindle is us...

Page 344: ...at reduced feed rate 4 Depending on Drilling variants V Through drilling reduction Drill at programmed feed rate to position Z2 AB Drill at reduced feed rate to End point drill Z2 No through drilling...

Page 345: ...illing variants default 0 0 Without reduction 1 At end of the hole 2 At start of the hole 3 At start end of hole CB Brake off 1 SCK Safety clearance Further information Safety clearances SCI and SCK P...

Page 346: ...twist drills Predrilling with indexable insert drills If AB and V are programmed the feed rate is reduced by 50 during both pre drilling and through boring Cycle run 1 Position the spindle to the Spin...

Page 347: ...ault retract to Start point drill E Period of dwell for chip breaking at end of hole default 0 D Retraction type Retraction speed and infeed within the hole default 0 0 Rapid traverse 1 Feed rate AB D...

Page 348: ...the machining step WP No of spindle Displays which workpiece spindle is used to execute the cycle machine dependent Main drive Opposing spindle for rear face machining BW Angle in the B axis machine...

Page 349: ...ecking depth minus the safety clearance 5 Next pass pecking depth last depth IB or JB 6 Repeat 4 to 5 until the End point drill Z2 is reached 7 Last drilling pass depending on Drilling variants V Thro...

Page 350: ...nimum hole depth default 1 10 of P B Return length default retract to Start point drill E Period of dwell for chip breaking at end of hole default 0 D Retraction type Retraction speed and infeed withi...

Page 351: ...of the machining step MFE M at end M function that is executed at the end of the machining step WP No of spindle Displays which workpiece spindle is used to execute the cycle machine dependent Main dr...

Page 352: ...ecking depth minus the safety clearance 5 Next pass pecking depth last depth IB or JB 6 Repeat 4 to 5 until the End point drill X2 is reached 7 Last drilling pass depending on Drilling variants V Thro...

Page 353: ...achieve the programmed speed and feed rate default 2 Thread pitch F1 SR Return speed for enabling rapid retraction default same spindle speed as for tapping L Retract length with use of floating tap...

Page 354: ...to determine whether the programmed spindle speed and feed rate apply to the spindle or the driven tool Cycle run 1 Position the spindle to the Spindle angle C in Machine mode machining from current s...

Page 355: ...inition B Run in lgth to achieve the programmed speed and feed rate default 2 Thread pitch F1 SR Return speed for enabling rapid retraction default same spindle speed as for tapping L Retract length w...

Page 356: ...Tapping Cycle run 1 Position the spindle to the Spindle angle C in Machine mode machining from current spindle angle 2 If defined move at rapid traverse to the Start point drill X1 3 Tap the thread t...

Page 357: ...ach radius default I milling diameter 2 H Mill cutting direction 0 Up cut 1 Climb V Milling method 0 One revolution the thread is milled in a 360 degree helix 1 Two or more revolutions the thread is m...

Page 358: ...ine dependent DF Miscellaneous function machine dependent Type of machining for technology database access Milling Cycle run 1 Position the spindle to the Spindle angle C in Machine mode machining fro...

Page 359: ...o the workpiece surface Start point X Z The Start point drill Z1 is therefore not programmed In the parameters AB and V you program a feed rate reduction for spot drilling The thread pitch is not prog...

Page 360: ...ction value As the Return length B is not defined the drill therefore retracts to the Start point after each pass remains there for the programmed dwell time and then advances again to the safety clea...

Page 361: ...te the C axis with Rapid positioning and position the spindle before the actual milling cycle The milling cycles then automatically deactivate the C axis Menu item Milling cycles Rapid positioning Act...

Page 362: ...nt C2 End angle C axis position default current spindle angle MT M after T M function that is executed after the tool call T MFS M at beginning M function that is executed at the beginning of the mach...

Page 363: ...SCK Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M after T M...

Page 364: ...n Teach in submode 2 Calculate the proportioning of cuts 3 Approach at Approach feed FZ 4 Machine to the end point of slot 5 Approach at Approach feed FZ 6 Machine to the starting point of slot 7 Repe...

Page 365: ...CI and SCK Page 180 T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed per revolution MT M af...

Page 366: ...n Teach in submode 2 Calculate the proportioning of cuts 3 Approach at Approach feed FZ 4 Machine to the end point of slot 5 Approach at Approach feed FZ 6 Machine to the starting point of slot 7 Repe...

Page 367: ...X1 Dia of figure center C1 Angle of figure center default Spindle angle C Q Number edges default 0 Q 0 Circle Q 4 Rectangle square Q 3 Triangle Q 4 Polygon L Edge length Rectangle Rectangle length Sq...

Page 368: ...U milling diameter U 0 or no input Contour milling U 0 Pocket milling Minimum overlap of milling paths U milling diameter JK Contour milling Input is evaluated only for contour milling 0 On the conto...

Page 369: ...ctions Machining of contour or pocket Defined with Overlap factor U Milling direction Depends on definition of Mill cutting direction H and the direction of tool rotation Further information Milling d...

Page 370: ...ety clearance and plunge to the first milling plane 4 Depending on Pocket milling JT machine the milling plane either from the inside towards the outside or vice versa 5 Plunge to the next milling pla...

Page 371: ...ngle C Q Number edges default 0 Q 0 Circle Q 4 Rectangle square Q 3 Triangle Q 4 Polygon L Edge length Rectangle Rectangle length Square polygon Edge length Polygon L 0 inscribed circle diameter Circl...

Page 372: ...proached directly infeed to starting point above the milling plane then vertical plunge R 0 Tool moves on approaching departing arc that connects tangentially to the contour element R 0 for inside cor...

Page 373: ...lling with J 0 Approach and departure For closed contours the starting point of the first element in rectangles the longer element is the point of approach and departure The tool approaches directly o...

Page 374: ...ety clearance and plunge to the first milling plane 4 Depending on Pocket milling JT machine the milling plane either from the inside towards the outside or vice versa 5 Plunge to the next milling pla...

Page 375: ...lt active feed rate FK ICP contour number T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Constant speed F Feed...

Page 376: ...ty clearance in the working plane SCK Safety clearance in infeed direction Further information Safety clearances SCI and SCK Page 180 BG Cham width for deburring JG Preparation diameter MT M after T M...

Page 377: ...ing point of the first element in rectangles the longer element is the point of approach and departure The tool approaches directly or on an arc according to Approach radius R Contour milling JK defin...

Page 378: ...ety clearance and plunge to the first milling plane 4 Depending on Pocket milling JT machine the milling plane either from the inside towards the outside or vice versa 5 Plunge to the next milling pla...

Page 379: ...lar elements default active feed rate FK ICP contour number T Tool number turret pocket number G14 Tool change point Further information Tool change point G14 Page 180 ID ID no S Cutting speed or Cons...

Page 380: ...ty clearance in the working plane SCK Safety clearance in infeed direction Further information Safety clearances SCI and SCK Page 180 BG Cham width for deburring JG Preparation diameter MT M after T M...

Page 381: ...ing point of the first element in rectangles the longer element is the point of approach and departure The tool approaches directly or on an arc according to Approach radius R Contour milling JK defin...

Page 382: ...ety clearance and plunge to the first milling plane 4 Depending on Pocket milling JT machine the milling plane either from the inside towards the outside or vice versa 5 Plunge to the next milling pla...

Page 383: ...g top edge default Starting point Z Z2 Milling floor Q Number edges Q 0 Circle Q 1 One surface Q 2 Two surfaces offset by 180 Q 3 Triangle Q 4 Rectangle square Q 4 Polygon L Edge length Rectangle Rect...

Page 384: ...ng H Mill cutting direction 0 Up cut 1 Climb J Mill direction SCI Safety clearance in the working plane SCK Safety clearance in infeed direction Further information Safety clearances SCI and SCK Page...

Page 385: ...rance and plunge to the first milling plane Roughing 4 Machine the milling plane taking Mill direction J unidirectional or bidirectional into account 5 Plunge to the next milling plane 6 Repeat 4 to 5...

Page 386: ...feed movements are reduced down to 0 5 mm according to the following calculation Following that each infeed movement will amount to 0 5 mm Infeed 1 I Infeed n I 1 n 1 E E Cutting depth reduction P Run...

Page 387: ...on machine dependent Type of machining for technology database access Milling Cycle run 1 Activate the C axis and position at Spindle angle C at rapid traverse only in Teach in submode 2 Calculate the...

Page 388: ...x04 Left Inside Climb milling H 1 Mx03 Left Inside Climb milling H 1 Mx04 Right Outside JK 2 Up cut milling H 0 Mx03 Right Outside Up cut milling H 0 Mx04 Left Outside Climb milling H 1 Mx03 Left Outs...

Page 389: ...e toward the outside JT 0 Mx04 Roughing Climb milling H 0 From the outside toward the inside JT 1 Mx03 Roughing Up cut milling H 0 From the outside toward the inside JT 1 Mx04 Roughing Finishing Climb...

Page 390: ...ng example illustrates the complete machining process on the face including contour definition The machining process is performed with the cycle ICP contour axial To describe a contour define the basi...

Page 391: ...eter value Z Starting point Pre positioning the tool C Spindle angle Pre positioning the workpiece spindle TX Text to be engraved NF Char no ASCII code of the character to be engraved Z2 Final point Z...

Page 392: ...in the B axis machine dependent CW Reverse the tool machine dependent HC Shoe brake machine dependent DF Miscellaneous function machine dependent The engraving cycles are not available in Machine mode...

Page 393: ...ioning the tool C Spindle angle Pre positioning the workpiece spindle TX Text to be engraved NF Char no ASCII code of the character to be engraved X2 Final point X position infeed depth during engravi...

Page 394: ...C Shoe brake machine dependent DF Miscellaneous function machine dependent The engraving cycles are not available in Machine mode Cycle run 1 Activate the C axis and position to the Spindle angle C St...

Page 395: ...racters listed in the following table The text to be engraved is entered as a character string Diacritics and special characters that you cannot enter in the editor can be defined character by charact...

Page 396: ...98 b 99 c 100 d 101 e 102 f 103 g 104 h 105 i 106 j 107 k 108 l 109 m 110 n 111 o 112 p 113 q 114 r 115 s 116 t 117 u 118 v 119 w 120 x 121 y 122 z Upper case NF Character 65 A 66 B 67 C 68 D 69 E 70...

Page 397: ...e 37 Per cent sign 40 Opening parenthesis 41 Closing parenthesis 43 Plus sign 44 Comma 45 Minus sign 46 Point 47 Forward slash 58 Colon 60 Less than character 61 Equal sign 62 Greater than character 6...

Page 398: ...int and the coordinate origin is added to the pattern position Further information Examples of pattern machining Page 410 Linear drilling pattern axial Select Drilling Select Drilling axial Alternativ...

Page 399: ...to the Spindle angle C With C axis Activate the C axis and position to the Spindle angle C at rapid traverse In Machine mode Machining from the current spindle angle 2 Calculate the pattern positions...

Page 400: ...Angle of 1st hole Starting angle Wi Angle increment Pattern spacing default holes are regularly spaced on the lateral surface You define the pattern positions with End point pattern and Angle increme...

Page 401: ...ng in a straight line on the face Cycle parameters X Z Start point C Spindle angle C axis position default current spindle angle Q Number of slots X1 C1 Polar starting point starting point of the patt...

Page 402: ...on to the Spindle angle C at rapid traverse In Machine mode Machining from the current spindle angle 2 Calculate the pattern positions 3 Position the tool at the Start point of the pattern 4 Execute t...

Page 403: ...ngle increment Pattern spacing default milling operations are regularly spaced on the lateral surface You define the pattern positions with End point pattern and Angle increment or Angle increment and...

Page 404: ...which the individual features are arranged at a regular spacing in a circle or circular arc on the face Cycle parameters X Z Start point C Spindle angle C axis position default current spindle angle Q...

Page 405: ...on to the Spindle angle C at rapid traverse In Machine mode Machining from the current spindle angle 2 Calculate the pattern positions 3 Position the tool at the Start point of the pattern 4 Execute t...

Page 406: ...Center pt in Z Angle of pattern center K Pattern diameter A Angle of 1st hole default 0 Wi Angle increment Pattern spacing default holes are arranged at a regular spacing in a circle The parameters o...

Page 407: ...tures are arranged at a regular spacing in a circle or circular arc on the face Cycle parameters X Z Start point C Spindle angle C axis position default current spindle angle Q Number of slots XM CM P...

Page 408: ...on to the Spindle angle C at rapid traverse In Machine mode Machining from the current spindle angle 2 Calculate the pattern positions 3 Position the tool at the Start point of the pattern 4 Execute t...

Page 409: ...ult 0 Wi Angle increment Pattern spacing default milling operations are arranged at a regular spacing in a circle The parameters of the milling operation are also requested The starting point of an IC...

Page 410: ...n the face of the workpiece with the Drilling radial cycle This machining operation requires a traversable spindle and driven tools The pattern is programmed by entering the coordinates of the first a...

Page 411: ...and driven tools The Center point pattern is entered in Cartesian coordinates Since this example is to illustrate how you drill a through hole the End point drill Z2 is programmed such that the tool...

Page 412: ...the workpiece with the Drilling axial cycle This machining operation requires a traversable spindle and driven tools The drilling pattern is defined by the coordinates of the first hole the number of...

Page 413: ...ault 1 LA LF Transmiss value LH LK Transmiss value LO LP Transmiss value LR LS Transmiss value LU Transmiss value LW LZ Transmiss value LN Transmiss value T Tool number turret pocket number ID ID no S...

Page 414: ...her information smart Turn and DIN Programming User s Manual NOTICE Danger of collision DIN cycles do not contain any starting points When a DIN cycle is called the control positions the tool on a dia...

Page 415: ...6 ICP programming...

Page 416: ...CP contours created in Teach in mode are saved by the control in independent files You can enter file names contour names with up to 40 characters The ICP contours are integrated in ICP cycles The fol...

Page 417: ...ounding radii can be inserted at each corner of the contour Undercuts according to DIN 76 DIN 509 E and DIN 509 F can be inserted at paraxial orthogonal contour corners Small deviations are tolerated...

Page 418: ...ubmode KC Length of measuring cut not available in Teach in submode HC Measuring cut counter number of workpieces after which a measurement is performed The machining attributes are effective only for...

Page 419: ...n editing ICP turning cycles or ICP milling cycles or the ICP workpiece blank contour cycle The description depends on the contour type Using the cycle ICP distinguishes between Contour for turning or...

Page 420: ...submode The input field FK has to be empty when you call the ICP editor submode Load the existing contour When you exit the ICP editor submode the name of the contour last edited is loaded into the FK...

Page 421: ...mode In the file management you can copy rename or delete the ICP contours Opening the file manager Press the Edit ICP soft key Press the Contour list soft key The ICP editor submode opens the Select...

Page 422: ...group Further information Contour groups Page 528 Workpiece blank contours and auxiliary workpiece blank contours You describe complex workpiece blanks element by element like finished parts You selec...

Page 423: ...orkpiece blank description extension gmr Loaded as workpiece blank contour or auxiliary workpiece blank contour Contour for turning extension gmi Loaded as finished part contour or auxiliary contour F...

Page 424: ...ard workpiece blank Tube Creating a new contour for turning Select the ICP menu item Select the contour type in the ICP submenu Select the Contour editing menu item Alternative Press the Insert elemen...

Page 425: ...contour element The contour elements and subcontours are displayed as soon as they are programmed With the zoom and panning functions you can adjust the graphics as required The principle described in...

Page 426: ...r the known parameters The control automatically calculates parameters that have not been defined from the adjoining contour elements You usually program the contour elements with the dimensions given...

Page 427: ...nt Horizontal line in displayed direction Line with angle in displayed quadrant Vertical line in displayed direction Call the form element menu Menu items of arc menu Circular arc in the displayed dir...

Page 428: ...ransition to the next There is no visible kink or corner at the intersection With geometrically complex contours tangential transitions are useful for reducing the input of dimensional data to a minim...

Page 429: ...alculating internal threads of thread type 9 10 or 11 you can select the nominal diameter for inch threads in the Nominal dia from list L list Calculating the fit for a hole or shaft Press the Fit Ins...

Page 430: ...ar coordinates Switch the field to entering the angle W Switch the field to entering the radius P Angle input Select the desired angle input by soft key Linear elements AN Angle to Z axis AN 90 Within...

Page 431: ...us are known As soon as it can be calculated the control converts an unresolved contour element to a resolved contour element The symbol is then deleted An incorrect contour element is displayed if po...

Page 432: ...control will ask you whether to discard these elements Colors in contour graphics Resolved and unresolved contour elements as well as selected contour elements selected contour corners and remaining...

Page 433: ...ed Selecting contour elements Next element or the left arrow key selects the next element in the direction of contour definition Previous element or the right arrow key selects the previous element in...

Page 434: ...shift to move the defined contour Press the Save soft key Deactivating a datum shift Select the Datum menu item Select the Resetting menu item The control resets the origin of the coordinate system t...

Page 435: ...st select the Finished part menu Select the ICP menu item Select the Finished part menu item Duplicating Select the Contour menu item Press the Miscellaneous functions soft key Select the Duplicate me...

Page 436: ...rcular row menu item Use the Next element or Previous element soft key to select contour elements Press the Select soft key Enter the number of repeats and the radius Press the Save soft key Parameter...

Page 437: ...plicating Select the Contour menu item Press the Miscellaneous functions soft key Select the Duplicate menu item Select the Mirroring menu item Use the Next element or Previous element soft key to sel...

Page 438: ...l parameters Page 576 If the contour is described in the X direction a transverse machining cycle or a tool with the orientation 3 must be used ICP cut longitudinal transverse roughing The control mac...

Page 439: ...elements soft key Select the desired form element Select the corner Confirm the corner for the form element Enter the data for the form element Adding contour elements You can add to an ICP contour by...

Page 440: ...ntil you confirm by soft key If you discard the change the old description becomes effective again The type of contour element linear or circular element the direction of a linear element or the direc...

Page 441: ...re described here The Manipulate menu provides the following functions for editing existing contour elements Trimming Length element Contour length only for closed contours Radius Diameter Modify Cont...

Page 442: ...Make the changes Load the changes The contour or the possible solutions are displayed for inspection Changes in form elements and unresolved elements are loaded immediately original contour in yellow...

Page 443: ...ted contour element for shifting Enter the new Start point of the reference element Load the new Start point new position The control displays the shifted contour Confirm the new position for the cont...

Page 444: ...n in Cartesian coordinates Z Center of rotation in Cartesian coordinates W Center of rotation in polar coordinates P Center of rotation in polar coordinates A Rotary angle H Master only for C axis con...

Page 445: ...t in Cartesian coordinates Z Target point in Cartesian coordinates A Angle rotation angle WS Start point in polar coordinates PS Start point in polar coordinates W Target point in polar coordinates P...

Page 446: ...ct another detail Changing the detail Modifying the detail by using keys The displayed detail can be modified with the arrow keys the PgUp and the PgDn keys without opening the zoom menu Keys for modi...

Page 447: ...uce the displayed frame zoom Magnify the displayed frame zoom Soft keys in the zoom menu Activate the zoom functions Magnify the displayed detail directly zoom Switch back to the standard screen detai...

Page 448: ...ge ICP generates a G20 in the BLANK section in smart Turn mode of operation Workpiece blank tube The function describes a hollow cylinder Parameters X Outside diameter Diameter of hollow cylinder I In...

Page 449: ...ements Defining the starting point Enter the coordinates for the starting point and target point in the first contour element of the turning contour Entering the starting point is only possible in the...

Page 450: ...int polar radius L Line length U F D FP IC KC HC Further information Machining attributes Page 418 ICP generates a G1 in smart Turn mode of operation Horizontal lines Programming a horizontal line Sel...

Page 451: ...our element Always enter the angle AN within the selected quadrant 90 Parameters X Z Target point Xi Zi Target point incremental W Target point polar angle P Target point polar radius L Line length AN...

Page 452: ...incremental I K Center point of circular arc Ii Ki Center point of circular arc incremental Distance between starting point and center in X and Z PM Center point of circular arc polar radius PMi Cente...

Page 453: ...g contour element and the departing contour element A chamfer or rounding cannot be calculated until the departing contour element is known ICP integrates the chamfer or rounding in the G1 G2 or G3 ba...

Page 454: ...ICP generates a G25 in smart Turn mode of operation Parameters that are not defined are automatically calculated by the control from the standard table The Thread pitch FP is calculated from the diame...

Page 455: ...ault standard table R Undercut radius default standard table W Undercut angle default standard table U F D DF Further information Machining attributes Page 418 ICP generates a G25 in smart Turn mode o...

Page 456: ...ault standard table W Undercut angle default standard table P Trav dpth default value from standard table A Face angle default standard table U F D DF Further information Machining attributes Page 418...

Page 457: ...G25 in smart Turn mode of operation Undercuts can be programmed only between two linear elements One of the two linear elements must be parallel to the X axis Undercut form H Programming an undercut f...

Page 458: ...ents Select Undercut form K Enter the undercut parameters Parameters I Undercut depth R Undercut radius W Opening angle A Plunging angle U F D DF Further information Machining attributes Page 418 ICP...

Page 459: ...ontours for axial ICP milling cycles In smart Turn mode of operation Contours for machining with the C axis Enter the dimensions of the front face contour elements in Cartesian or polar coordinates Yo...

Page 460: ...ting point Press the Contour menu item Alternative Press the Insert element soft key Define the starting point Parameters for defining the starting point XKS YKS Starting point of contour CS Starting...

Page 461: ...point in polar coordinates L Line length F Further information Machining attributes Page 418 ICP generates a G101 in smart Turn mode of operation Horizontal lines on front face Programming horizontal...

Page 462: ...next contour element Parameters XK YK Target point in Cartesian coordinates XKi YKi Target point incremental Distance between starting point and Target point C Target point polar angle P Target point...

Page 463: ...Target point polar angle incremental reference starting point I J Center point of circular arc Ii Ji Center point of circular arc incremental Distance between starting point and Center point in X and...

Page 464: ...aching contour element and the departing contour element A chamfer or rounding cannot be calculated until the departing contour element is known ICP integrates the chamfer or rounding in the G101 G102...

Page 465: ...or polar coordinates You can use the linear dimension as an alternative to the angular dimension You can switch between them by soft key The linear dimension is essentially the unrolled surface at the...

Page 466: ...s the Contour menu item Alternative Press the Insert element soft key Define the starting point Parameters for defining the starting point ZS Starting point of contour CYS Starting point of contour as...

Page 467: ...ion reference diameter XS C Target point polar angle P Target point in polar coordinates L Line length F Further information Machining attributes Page 418 ICP generates a G111 in smart Turn mode of op...

Page 468: ...et point incremental CY Target point as linear dimension reference diameter XS CYi Target point incremental as linear dimension reference diameter XS P Target point in polar coordinates C Target point...

Page 469: ...lar angle Ci Target point polar angle incremental K Center point in Z Ki Center point incremental in Z CJ Center point as linear dimension reference diameter XS CJi Center point incremental as linear...

Page 470: ...ndings are defined at contour corners A contour corner is the point of intersection between the approaching contour element and the departing contour element A chamfer or rounding cannot be calculated...

Page 471: ...you use ICP to describe a milling contour or a hole select the plane C axis Frontface XC plane Surface ZC plane Y axis Frontface XY plane Surface YZ plane A hole can contain the following elements Cen...

Page 472: ...plane The following reference data are loaded during selection of a reference plane Frontface Reference dimension Surface Reference diameter Frontface Reference dimension spindle angle limit diameter...

Page 473: ...quence of commands for patterns or complex contours G309 as end of a reference plane In nested contours a reference plane begins with G308 the next reference plane with the next G308 etc When the deep...

Page 474: ...ICP ICP overwrites the milling depth from G308 with the milling depth from the figure When saving ICP saves the milling depth in G308 The G code of the figure is saved without milling depth Example Re...

Page 475: ...he reference data is followed by the contour definition with individual contour elements Further information Contour elements front face Page 459 Reference data of face ID Contour PT Milling depth ZR...

Page 476: ...c working plan generation AWG submode Parameters for defining the starting point HC Milling drilling attribute 1 Contour milling 2 Pocket milling 3 Area milling 4 Deburring 5 Engraving 6 Contour debur...

Page 477: ...point of figure in Cartesian coordinates R Radius You can use the Select reference plane function to determine the Reference dimension ZR Further information Reference data and nested contours Page 47...

Page 478: ...tes A Position angle reference XK axis K Length B Breadth BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference dimension ZR Further information R...

Page 479: ...XK axis Q Number of corners K Width across inscribed circle diameter Ki Edge length BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference dimensi...

Page 480: ...artesian coordinates A Position angle reference XK axis K Length B Breadth You can use the Select reference plane function to determine the Reference dimension ZR Further information Reference data an...

Page 481: ...Final angle reference XK axis R Radius curvature radius reference center point path of the slot Q2 Dir rot CW CCW B Breadth You can use the Select reference plane function to determine the Reference d...

Page 482: ...meter BT Depth without algebraic sign W Angle Cavity R Diameter U Depth E Sink angle Thread GD Diameter GT Depth K Cut in length F Thread pitch GA Thread direction 0 Right hand thread 1 Left hand thre...

Page 483: ...oints in XK and YK AP Position angle RP Length Total length of pattern RPi Length Distance between two pattern points Parameters of selected figure or hole You can use the Select reference plane funct...

Page 484: ...algebraic sign of EPi has no effect DP Diameter AP Start angle default 0 EP Final angle no entry the pattern elements are distributed evenly around 360 EPi Final angle Angle between two figures H Elem...

Page 485: ...efinition with individual contour elements Further information Contour elements on lateral surface Page 465 Reference data of lateral surface ID Contour PT Milling depth XR Reference diameter You can...

Page 486: ...atic working plan generation AWG submode Parameters for defining the starting point HC Milling drilling attribute 1 Contour milling 2 Pocket milling 3 Area milling 4 Deburring 5 Engraving 6 Contour de...

Page 487: ...nter as linear dimension reference diameter XR CM Center angle R Radius You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data and ne...

Page 488: ...rence diameter XR CM Center angle A Position angle K Length B Breadth BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference diameter XR Further in...

Page 489: ...ngle A Position angle Q Number of corners K Width across inscribed circle diameter Ki Edge length BR Cham width or Rounding radius You can use the Select reference plane function to determine the Refe...

Page 490: ...ear dimension reference diameter XR CM Center angle A Position angle K Length B Breadth You can use the Select reference plane function to determine the Reference diameter XR Further information Refer...

Page 491: ...angle A Start angle W Final angle R Radius curvature radius reference center point path of the slot Q2 Dir rot CW CCW B Breadth You can use the Select reference plane function to determine the Referen...

Page 492: ...meter Hole B Diameter BT Depth without algebraic sign W Angle Cavity R Diameter U Depth E Sink angle Thread GD Diameter GT Depth K Cut in length F Thread pitch GA Thread direction 0 Right hand thread...

Page 493: ...l point of pattern angle WPi Final point Distance between two pattern points angle AP Position angle RP Length Total length of pattern RPi Length Distance between two pattern points Parameters of the...

Page 494: ...R 2 with EP counterclockwise DR 2 with EPi counterclockwise algebraic sign of EPi has no effect DP Diameter AP Start angle default 0 EP Final angle no entry the pattern elements are distributed evenly...

Page 495: ...s Switch the field to entering the angle W Switch the field to entering the radius P Reference data in XY plane The reference data is followed by the contour definition with individual contour element...

Page 496: ...our menu item Alternative Press the Insert element soft key Define the Starting point Parameters for defining the starting point XS YS Starting point of contour WS Starting point of contour polar angl...

Page 497: ...h F Further information Machining attributes Page 418 ICP generates a G171 in smart Turn mode of operation Line at angle in XY plane Programming a line at an angle Select the line direction Enter the...

Page 498: ...ence starting point I J Center point of circular arc Ii Ji Center point of circular arc incremental Distance between starting point and Center point in X and Y PM Center point of circular arc polar PM...

Page 499: ...defined at contour corners A contour corner is the point of intersection between the approaching contour element and the departing contour element A chamfer or rounding cannot be calculated until the...

Page 500: ...f figure XM YM Center R Radius You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diameter IR Further information Reference data and nested contours...

Page 501: ...dth BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diameter IR Further information Reference data and nested con...

Page 502: ...circle diameter Ki Edge length BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diameter IR Further information R...

Page 503: ...le K Length B Breadth You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diameter IR Further information Reference data and nested contours Page 472...

Page 504: ...nce center point path of the slot Q2 Dir rot CW CCW B Breadth You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diameter IR Further information Refe...

Page 505: ...Cavity R Diameter U Depth E Sink angle Thread GD Diameter GT Depth K Cut in length F Thread pitch GA Thread direction 0 Right hand thread 1 Left hand thread You can use the Select reference plane func...

Page 506: ...RP Length Total length of pattern RPi Length Distance between two pattern points Parameters of the selected figure hole You can use the Select reference plane function to determine the Reference dime...

Page 507: ...DP Diameter AP Start angle default 0 EP Final angle no entry the pattern elements are distributed evenly around 360 EPi Final angle Angle between two figures H Element pos 0 Normal The figures are rot...

Page 508: ...face in positive Z direction You can switch between Depth Ki and Residual depth K by soft key You can use the Select reference plane function to determine the Reference dimension ZR and the Limit diam...

Page 509: ...e in negative Z direction B 0 Surface in positive Z direction You can switch between Edge length Ki and Width across K by soft key You can use the Select reference plane function to determine the Refe...

Page 510: ...Soft keys for polar coordinates Switch the field to entering the angle W Switch the field to entering the radius P Reference data in YZ plane The reference data is followed by the contour definition w...

Page 511: ...n generation AWG submode Parameters for defining the starting point HC Milling drilling attribute 1 Contour milling 2 Pocket milling 3 Area milling 4 Deburring 5 Engraving 6 Contour deburring 7 Pocket...

Page 512: ...ur menu item Alternative Press the Insert element soft key Define the starting point Parameters for defining the starting point YS ZS Starting point of contour WS Starting point of contour polar angle...

Page 513: ...h F Further information Machining attributes Page 418 ICP generates a G181 in smart Turn mode of operation Line at angle in YZ plane Programming a line at an angle Select the line direction Enter the...

Page 514: ...ence starting point J K Center point of circular arc Ji Ki Center point of circular arc incremental Distance between starting point and Center point in Y and Z PM Center point of circular arc polar PM...

Page 515: ...defined at contour corners A contour corner is the point of intersection between the approaching contour element and the departing contour element A chamfer or rounding cannot be calculated until the...

Page 516: ...Parameters of figure YM ZM Center R Radius You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data and nested contours Page 472 ICP g...

Page 517: ...ngth B Breadth BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data and nested contours Page 472 I...

Page 518: ...s inscribed circle diameter Ki Edge length BR Cham width or Rounding radius You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data an...

Page 519: ...osition angle K Length B Breadth You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data and nested contours Page 472 ICP generates th...

Page 520: ...dius reference center point path of the slot Q2 Dir rot CW CCW B Breadth You can use the Select reference plane function to determine the Reference diameter XR Further information Reference data and n...

Page 521: ...gn W Angle Cavity R Diameter U Depth E Sink angle Thread GD Diameter GT Depth K Cut in length F Thread pitch GA Thread direction 0 Right hand thread 1 Left hand thread You can use the Select reference...

Page 522: ...tion angle RP Length Total length of pattern RPi Length Distance between two pattern points Parameters of selected figure or hole You can use the Select reference plane function to determine the Refer...

Page 523: ...no effect DP Diameter AP Start angle default 0 EP Final angle no entry the pattern elements are distributed evenly around 360 EPi Final angle Angle between two figures H Element pos 0 Normal The figur...

Page 524: ...ive Z direction B 0 Surface in positive Z direction You can switch between Depth Ki and Residual depth K by soft key You can use the Select reference plane function to determine the Reference diameter...

Page 525: ...imension ZR B 0 Surface in negative Z direction B 0 Surface in positive Z direction You can switch between Edge length Ki and Width across K by soft key You can use the Select reference plane function...

Page 526: ...For example you can load a contour defined for the face only if you have selected the face C axis in smart Turn mode of operation Integrating a contour Activate the ICP editor submode Press the Contou...

Page 527: ...ifferent from the ICP format the contour is converted from DXF to ICP format during the import The process makes the following changes Polylines are transformed into linear elements Gaps between conto...

Page 528: ...ram If you have activated the graphics in the NC program the control displays the element on which the cursor is positioned when navigating through the contour description The control shows the number...

Page 529: ...7 Graphic simulation...

Page 530: ...rom the following operating modes smart Turn mode of operation Program run submode Teach in submode Machine mode of operation MDI cycles When called from the smart Turn mode of operation the Simulatio...

Page 531: ...e block mode The soft key indicates that a simulation is currently running Pressing the soft key stops the simulation Starting and stopping with menu items Start the simulation from the beginning Resu...

Page 532: ...e zoom frame Further information Adjusting the displayed detail Page 544 Switch the menu and the soft key row to the Miscellaneous functions Change variables in Simulation submode This soft key is onl...

Page 533: ...Select the simulation window Further information Simulation window Page 535 Activate a mid program startup Further information Simulation with start block Page 546 Select the time calculation Further...

Page 534: ...dot and cutting edge view Activate the 2 D material removal graphic Switch to the next contour group This soft key is only active if you are working with multiple contour groups Select the view Displa...

Page 535: ...180 respectively All drilling and milling operations are within the range 180 to 180 Cycle program or DIN program with workpiece blank definition The basis for the unrolled workpiece surface is the di...

Page 536: ...Miscellaneous functions soft key Select the Window menu item in the large simulation window Select the desired window combination Set the Path output in auxiliary windows The path display in the supp...

Page 537: ...rame is shown as a single window view Pressing the menu item again or the decimal point key switches back to the multiple window view Status display You can switch the status display in the large simu...

Page 538: ...he cutting radius compensation Cutting path display The Simulation submode uses hatch marking to depict the surface covered by the cutting area of the tool You can see the area that will actually be m...

Page 539: ...t and cutting edge view Depicting the tool holder in Simulation submode The control can depict the associated tool holder with the corresponding dimensions in addition to the tool s cutting edge The r...

Page 540: ...graphic mode shows all paths of traverse according to the programmed speed The 2 D material removal graphic is only available in turning view XZ You activate this type of simulation by soft key You ca...

Page 541: ...shows the respective 3 D elements If other values are specified in the HC parameter or if values are missing the control depicts the described milling contour as a blue line Each element that cannot b...

Page 542: ...e finished part and the programmed workpiece blank Display the finished part and the updated workpiece blank Activate deactivate the check mode Display a section view Select the side view Rotate the s...

Page 543: ...hold the left mouse button you can do the following Vertical movement in the simulation window Tilt the workpiece forward or backward Horizontal movement in the simulation window Rotate the workpiece...

Page 544: ...ation submode the control automatically selects the detail When you simulate the same smart Turn program again in the Simulation submode the last selected detail is used In the multiple window view th...

Page 545: ...direction Reduce the displayed workpiece zoom Magnify the displayed workpiece zoom Modifying the detail with the zoom menu When you activate the zoom menu a red frame is shown in the simulation windo...

Page 546: ...Transfer the startup block to the Simulation submode Go back to the main menu of Simulation submode Start the simulation The control scans the NC program up to the startup block updates the workpiece...

Page 547: ...Manual 12 2017 547 Mid program startup in cycle programs For cycle programs you first place the cursor on a cycle and then call the Simulation submode The simulation begins with this cycle All previo...

Page 548: ...ime calculation table green machining times yellow idle times If you are working with cycle programs each cycle is shown in a separate line In DIN programs each line represents the use of a new tool f...

Page 549: ...ontrol opens a dialog box in which you can define the following input fields Unit Contour description metric or in inches Selection of contour group Q Type of shift H Length of workpiece shift K Shift...

Page 550: ...e dimensions used during programming displayed Measuring a contour Press the Miscellaneous functions soft key Select the Misc menu item Select the Dimensioning menu item You have the following possibi...

Page 551: ...ntrol displays the dimensions of the contour point relative to the datum To next contour point Press the Element forward back soft key Change contour Press the Previous contour or Next contour soft ke...

Page 552: ...ece 3D Further information C0 Marking on workpiece 3D Page 553 Mark the machining area In 2 D simulation you can mark the following machining areas 0 Off No machining area will be marked 1 Line The cu...

Page 553: ...nge variables soft key You can now change the variables Press the Take over soft key If you change variables during the Simulation the Simulation may be aborted C0 Marking on workpiece 3D In 3 D simul...

Page 554: ...in smart Turn programs Page 546 Time calculation Further information Time calculation Page 548 Saving contours Further information Saving the contour Page 549 Miscellaneous functions soft keys Positio...

Page 555: ...tems and the mouse Further information Rotating the 3 D view with the menu functions Page 542 Further information Rotating and moving the 3 D view with the mouse Page 543 If the cutting edge collides...

Page 556: ......

Page 557: ...8 Tool and technology database...

Page 558: ...nctions for determining the tool length dimensions Further information Tool measurement Page 132 Wear compensation is managed separately This allows you to enter new compensation values at any time ev...

Page 559: ...ol types Countersinker Page 586 Standard milling tool Page 579 Twist drill Page 582 Indexable insert drill Page 582 Tap Page 588 Reamer Page 587 Touch probe Page 594 Gripper Page 596 Thread cutter Pag...

Page 560: ...ipoint tool chain is shown in the tool list in the column MU Counting starts from 0 In the turret list multipoint tools are displayed with all cutting edges or reference points The figure shows a tool...

Page 561: ...You can navigate within the tool list with the arrow keys and PgUp PgDn to view the entries Infrequently used tool parameters are in the list further to the right and can be displayed by navigating in...

Page 562: ...etween tools in the tool carrier and unassigned tools Alternative Press the Filter details soft key The control displays a pop up window containing the available selection criteria Define the filter c...

Page 563: ...ic Assign a tool text Further information Tool texts Page 565 The control does not show the help graphics for individual parameters until the tool orientation is known Tool organization soft keys Open...

Page 564: ...he Other tables soft key Opens the Table of the tool holder Creating new tools by copying Place the cursor on the desired entry Press the Copy soft key The control opens the input window with the tool...

Page 565: ...ts are assigned to the tools and displayed in the tool list The control manages the tool texts in a separate list Connections The descriptions are managed in the tool text list Each entry is preceded...

Page 566: ...d tool text for editing Copy the currently selected tool text to a new text line This creates a new tool text Transfer the text number to the tool dialog as a reference and exit the tool text editor S...

Page 567: ...e main cutting edge MU 0 Place the cursor on the data record for the next cutting edge Press the Insert secon edge soft key The Tool editor mode of operation adds this cutting edge to the multipoint t...

Page 568: ...mplete multipoint tools Place the cursor on a cutting edge of the multipoint tool Press the Edit soft key Press the Multipoint tool soft key The Tool editor mode of operation lists all cutting edges o...

Page 569: ...between h m and s Entering the quantity Press the Dwell soft key The Dwell soft key changes to No pieces Tool editor mode of operation opens the No pieces MZ input field for editing Enter the limit q...

Page 570: ...et the tool concerned will not be re inserted during Program run submode If a replacement tool has been defined it will be inserted instead If no replacement tool has been defined or if the end of the...

Page 571: ...ation 3 D simulation in Simulation submode Page 554 In the to_hold hld tool holder table you can define the holder type and the setting gauges of the tool holder Proceed as follows to edit the tool ho...

Page 572: ...supply C Square longitudinal D Square transverse E Rear face machining E1 U drill E2 Cylindrical shank holder E3 Collet chuck holder F Drill holder MK Morse taper K Drill chuck T1 Driven axial T2 Dri...

Page 573: ...currently selected tool holder to a new text line This creates a new tool holder Save the new or edited tool holder Discard the current changes Delete the selected tool holder after a confir mation p...

Page 574: ...rogram run The following steps are necessary for using manual change systems Create the tool holder in the holder table Select the tool holder in the turret assignment list Enter the tool data for the...

Page 575: ...ual change tool Press the Save soft key If you define a tool as a manual change system in the tool list the tool type field tool symbol is color highlighted With manual change tools you must not selec...

Page 576: ...Status With tool life monitoring Diagn Evaluation of diagnostic bits with tool life monitoring QT Reference to Tool text CW C tilting plane angle Position of the C axis to determine the work position...

Page 577: ...ters Tool orientation TO The control determines the position of the tool tip and depending on the selected tool type additional information such as the tool angle direction position of the reference p...

Page 578: ...you want to use the cutting data from the technology database Further information Technology database Page 597 Compensation factors CK FK DK These parameters serve for the tool specific adjustment of...

Page 579: ...n of the tool influences the orientation of the tool angle EW and the point angle SW required for AWG submode with TURN PLUS 1 Longitudinal preferred 2 Transverse preferred 3 Only longitudinal 4 Only...

Page 580: ...e radius SW Point angle SB Cutting width SL Cutting length DS Special corr SUT Tool type required for AWG submode in TURN PLUS 0 Recessing 1 Parting 2 Rec turn DN Tool width SD Shank diameter ET Max p...

Page 581: ...ool soft key The help graphics illustrate the dimensions of the tools Special parameters for thread cutting tools RS Cutting edge radius SB Cutting width EW Setting angle range 0 EW 180 SW Point angle...

Page 582: ...of the drill AW Tool driven no 0 yes 1 This parameter specifies for drilling and tapping tools during cycle programming whether switching commands are generated for the spindle or the driven tool 0 S...

Page 583: ...ols soft key Press the NC center drill soft key The help graphics illustrate the dimensions of the tools Special parameters for NC center drills DV Hole diameter BW Drill angle Point angle of the dril...

Page 584: ...Center drill soft key The help graphics illustrate the dimensions of the tools Special parameters for centering tools DV Hole diameter DH Stud diameter BW Drill angle Point angle of the drill SW Poin...

Page 585: ...ing tools soft key Press the Counterbore soft key The help graphics illustrate the dimensions of the tools Special parameters for counterbores DV Hole diameter DH Stud diameter ZA Stud length Further...

Page 586: ...ng tools soft key Press the Countersinker soft key The help graphics illustrate the dimensions of the tools Special parameters for countersinks DV Hole diameter DH Stud diameter BW Drill angle Further...

Page 587: ...ling tools soft key Press the Reamer soft key The help graphics illustrate the dimensions of the tools Special parameters for reamers DV Hole diameter DH Stud diameter AL Cut in length Further tool pa...

Page 588: ...the Tap soft key The help graphics illustrate the dimensions of the tools Special parameters for taps DV Thread diameter HG Thread pitch AL Cut in length Further tool parameters Further information Ge...

Page 589: ...f the tools Special parameters for standard milling tools DV Milling diameter AZ No of teeth DD Special corr SL Cutting length R2 Tool radius 2 DR2 Tool radius 2 oversize Further tool parameters Furth...

Page 590: ...he help graphics illustrate the dimensions of the tools Special parameters for thread milling tools DV Milling diameter AZ No of teeth FB Cutter width height HG Thread pitch DD Special corr Further to...

Page 591: ...dimensions of the tools Special parameters for angle cutters DV Milling diameter AZ No of teeth FB Cutter width height FB 0 Large cutter diameter on front FB 0 Large cutter diameter on back FW Cutter...

Page 592: ...oft key The help graphics illustrate the dimensions of the tools Special parameters for burr cutters DV Milling diameter AZ No of teeth SL Cutting length FW Cutter angle DD Special corr Further tool p...

Page 593: ...ft key Press the Special tool soft key Press the Knurling tool soft key The help graphics illustrate the dimensions of the tools Special parameters for knurling tools SL Cutting length EW Setting angl...

Page 594: ...diameter CA1 Center offset ref axis Determined based on the G747 and G748 calibration cycles CA2 Center offset minor ax Determined based on the G747 and G748 calibration cycles Further tool parameters...

Page 595: ...w tool soft key Press the Special tool soft key Press the handling systems and touch probes soft key Press the Stopper tool soft key The help graphics illustrate the dimensions of the tools Special pa...

Page 596: ...New tool soft key Press the Special tool soft key Press the handling systems and touch probes soft key Press the Gripper soft key The help graphics illustrate the dimensions of the tools Special param...

Page 597: ...e programming Teach in submode a machining mode is assigned to each cycle and in smart Turn mode of operation a machining mode is assigned to each unit Material The workpiece material is defined in th...

Page 598: ...ting material designations Delete existing workpiece cutting material designations This also deletes the associated cutting data Explanation of abbreviations used in the figure Task Machining mode WS...

Page 599: ...al list Select the Cuttg materl menu item The editor opens the list with the cutting material designations Adding a cutting material Press the Append cutting mat soft key Enter the cutting material de...

Page 600: ...erials Select the Extras menu item Select the Work mat tab menu item The editor opens the dialog for selecting a machining mode cutting material combination Select the desired combination Press the OK...

Page 601: ...cutting data dialog Select the desired workpiece material cutting material combination Decide whether an existing workpiece material cutting material combination should be used as a template Otherwise...

Page 602: ......

Page 603: ...9 Organization mode of operation...

Page 604: ...ther systems or for data backup You can input and output programs parameters and tool data Diagnosis The control provides diagnostic functions for checking the system and for troubleshooting The Confi...

Page 605: ...nsmit or receive programs Create service files 123 Edit all machine parameters Transfer submode Parameter backup Back up and restore tools net123 Configure the network control name or DHCP Transfer su...

Page 606: ...hows additional information about this line The icons have the following meanings Icon Meaning Branch exists but is closed Branch is open Empty object cannot be opened Initialized machine parameter Un...

Page 607: ...p texts Showing a help text Position the cursor on the parameter Press the Info key The parameter editor opens a window with information on this parameter Press the Info key again The parameter editor...

Page 608: ...ISH HUNGARIAN RUSSIAN CHINESE CHINESE_TRAD SLOVENIAN KOREAN NORWEGIAN ROMANIAN SLOVAK TURKISH PLC dialog language 101302 See NC dialog language PLC error message language 101303 See NC dialog language...

Page 609: ...e first cycle will be active End mid program startup after start block 601810 TRUE In mid program startup program execution begins with the following NC block FALSE In mid program startup program exec...

Page 610: ...ndle speed and feed rate data in separate dialogs FALSE Input of all cutting data in the TSF dialog System Settings for load monitoring 124700 Activate load monitoring 124701 TRUE Load monitoring is a...

Page 611: ...es are used as non machining times for the time calculation function General time allowance for M functions 115003 s These times are used as non machining times for the time calculation function Simul...

Page 612: ...l access 602001 0 First from the NC program then from the tool table 1 Only from the NC program 2 First from the NC program then from the magazine 3 First from the NC program then from the magazine th...

Page 613: ...02015 mm Default value for oversize X I Oversize in Z direction 602016 mm Default value for oversize Z K Direction of rotation for new units 602017 Default value for direction of rotation MD M3 M4 Dat...

Page 614: ...r spindle Processing Global parameters for finished parts 601900 Max inward copying angle EKW 601903 Limit angle for the distinction between turning and recessing Processing Centric predrilling 602100...

Page 615: ...ing through hole A Processing Roughing 602200 Tool angle outside longitudinal RALEW 602201 Tool angle for roughing tool Point angle outside longitudinal RALSW 602202 Point angle for roughing tool Tool...

Page 616: ...tween contour and secondary cutting edge Oversize type RAA 602215 16 Different longitudinal transverse oversizes no individual oversizes 32 Equidistant oversize no individual oversizes 144 Different l...

Page 617: ...inside ULI 602227 mm Length by which the machine performs inside roughing beyond the target point Lift off length outside RAHL 602228 mm Lift off length for smoothing variants H 1 and H 2 Lift off len...

Page 618: ...nishing cycle with optimum tool 1 Standard finishing cycle relief turns and undercuts with suitable tool Machining inside transverse FIP 602312 Finishing strategy 0 Full surface finishing cycle with o...

Page 619: ...for machin ing Processing Recessing 602400 Approach outside recessing ANESA 602401 Approach strategy 1 XZ Simultaneously 2 XZ Sequentially 3 ZX Sequentially Approach inside recessing ANESI 602402 Appr...

Page 620: ...sizes with individual oversizes 160 Equidistant oversize with individual oversizes Equidistant or longitudinal KSLA 602411 mm Equidistant oversize or longitudinal oversize Traverse oversize KSPA 60241...

Page 621: ...Z 602603 mm Departing length in the Z direction Measuring departing length in X MLX 602604 mm Departing length in the X direction Measuring allowance MA 602605 mm Allowance on the element to be measur...

Page 622: ...r BTCF 602710 Factor for the calculation of the first drilling depth for deep drilling Drilling depth reduction BTRC 602711 mm Reduction for deep drilling Diameter tolerance for drills BDT 602712 mm U...

Page 623: ...r Oversize in milling direction MEA 602807 mm Oversize Oversize in infeed direction MZA 602808 mm Oversize Processing ExpertPrograms Expert programs 606800 Parameter list Key in parameter list Paramet...

Page 624: ...nits Default setting for the protection zone start unit G60 parameter 0 Active 1 Inactive Global safety clearance G47 Default setting for the global safety clearance start unit G47 parameter Global sa...

Page 625: ...chuck edge on counter spindle Z position of the front edge of the chuck for calculating the workpiece datum AWG submode Jaw width on main spindle Jaw width in Z direction for calculating the workpiece...

Page 626: ...he coolant start unit CLT parameter 0 Without coolant 1 Coolant circuit 1 on 2 Coolant circuit 2 on Rotational direction for new units Default for the spindle direc tion of rotation MD when creat ing...

Page 627: ...limit diameter UBD2 Finish drilling step Finish drilling is performed with dimin UBD2 Tool selection db dimin Designations in the figures at right db1 db2 Drill diameter DB1max Max inside diameter fo...

Page 628: ...le If no suitable twist drill is available an index able insert drill is selected for the predrilling operation SWT defines the permissible point angle tolerance Drilling oversize Diameter BAX Machini...

Page 629: ...ling Safety clearances Safety clearances Parameter Meaning Safety clearance on workpiece blank SAB Internal safety clearance SIB Retraction distance for deep hole drilling B for G74 Centric predrillin...

Page 630: ...angle External Transverse RAPSW Tool angle Internal Longitudinal RILEW Point angle Internal Longitudinal RILSW Tool angle Internal Transverse RIPEW Point angle Internal Transverse RIPSW Roughing Mach...

Page 631: ...Tolerance range for secondary cutting edge Relief cutting angle RFW Minimum angle differential between the contour and secondary cutting edge Roughing Oversizes Oversizes Parameter Meaning Type of ov...

Page 632: ...rs to define whether a roughing area is to be rough machined longitudinally or transversely Machining analysis Parameter Meaning Transverse longitudinal ratio External PLVA PLVA AP AL Longitudinal mac...

Page 633: ...ion ULI is not considered when the cutting limitation is in front of or within the overhang length This parameter is used for calculating the drilling depth for centric predrilling Retracting length o...

Page 634: ...xternal Transverse FAPEW Point angle Internal Transverse FIPEW Finishing Machining standards Machining standards Parameter Standard Full surface External Longitudinal FAL Standard Full surface Interna...

Page 635: ...le tolerance FNWT Tolerance range for secondary cutting edge Relief cutting angle FFW Minimum angle differential between the contour and secondary cutting edge Finishing Approach and departure Approac...

Page 636: ...ishing cut depth FMST FMST defines the permissible infeed depth for non machined undercuts The finishing cycle G890 uses this parameter to determine whether undercuts form E F G will be machined with...

Page 637: ...recessing area to be machined can be assigned oversizes When oversizes have been defined a recess is first rough machined and then finish machined Inputs 16 Longitudinal and transverse oversizes diffe...

Page 638: ...ABESI Approach External contour recessing ANKSA Approach Internal contour recessing ANKSI Departure External contour recessing ABKSA Departure Internal contour recessing ABKSI Approach or departure s...

Page 639: ...arture External thread ABGA Departure Internal thread ABGI Approach or departure strategy 1 Move simultaneously in X and Z directions 2 First X then Z direction 3 First Z then X direction Thread cutti...

Page 640: ...to the fit elements as an attribute Measurement procedure Parameter Meaning Measuring loop counter MC Defines the measurement loop intervals Measuring path length in Z MLZ Distance in Z for departure...

Page 641: ...ly in X and Z directions 2 First X then Z direction 3 First Z then X direction Drilling Safety clearances Safety clearances Parameter Meaning Internal safety clearance SIBC Retraction distance for dee...

Page 642: ...Meaning Drilling depth factor BTFC 1st drilling depth bt1 BTFC db db Drill diameter Depth reduction BTRC 2nd drilling depth bt2 bt1 BTRC The subsequent drilling steps are reduced accordingly Diameter...

Page 643: ...arture Parameter Approach Face ANMS Approach Lateral surface ANMM Departure Face ABMS Departure Lateral surface ABMM Approach or departure strategy 1 Move simultaneously in X and Z directions 2 First...

Page 644: ...vals You should also back up the parameters Since the parameters are not changed very often however you only need to back up the parameters from time to time as required Data exchange with TNCremo HEI...

Page 645: ...ed danger of collision Enable only authorized persons to access the control over the network If required deactivate external access in the Organization mode of operation Alternative Write protect data...

Page 646: ...ost name Computer name or IP address of the target computer Host Share name Share name of the target computer User name for logging on to the target computer Workgroup domain Name of the workgroup or...

Page 647: ...nection has been established Open the Network configuration dialog Open the Network connection dialog and start to PING the specified target Display all the network information in a list box Terminate...

Page 648: ...electronics The maximum cable length between control and a node depends on the quality grade of the cable the sheathing and the type of network If you connect the control directly with a PC you must u...

Page 649: ...on button Open the configuration menu Allow IP forwarding This function must be inactive by default Only activate this function if external access via the second optional Ethernet interface of the con...

Page 650: ...for configuration of the machine network Press the corresponding buttons to save load and delete profiles IP address Automatically procure IP address option The control is to procure the IP address f...

Page 651: ...ect the Internet tab Setting Meaning Proxy Direct connection to Internet NAT The control forwards Internet requests to the default gateway From there they must be forwarded through network address tra...

Page 652: ...e operating system for the current routing process Update button Refresh the routing information Select the NFS UID GID tab to enter the user and group identifications Setting Meaning Set UID GID for...

Page 653: ...hich the control is to derive the pool of dynamic IP addresses Lease Time hours Time within which the dynamic IP address is to remain reserved for a client If a client logs on within this time the con...

Page 654: ...forward DNS requests from devices within the machine network to the name server of the external network as well if the DNS server of the MC cannot answer the request Status button Call an overview of...

Page 655: ...ve is to be connected automatically or manually Type Type of network connection cifs and nfs are possible Drive Designation of the drive on the control ID Internal ID that identifies if a mount point...

Page 656: ...nect or reconnect USB storage devices In principle it should be possible to connect most USB devices to the control It may happen that a USB device is not identified correctly by the control for examp...

Page 657: ...ogram files are opened in another operating mode they are not overwritten You can transfer tool data and parameters only if no program has been started in Program run submode The following transfer fu...

Page 658: ...ation nc main programs ncs subprograms para Parameter backup files PA_ zip parameters table Parameter backup files TA zip tables tool Tool backup files TO zip tool and technology data pictures Image f...

Page 659: ...ess the Connections soft key Press the USB soft key Alternative Press the Network soft key Select a project folder and then press the Selection soft key USB Alternative Press the Connect soft key netw...

Page 660: ...subprograms Help graphics are also transferred gmz Cycle programs The Transfer submode scans the programs for subpro grams and ICP contours and asks whether you want to transfer them as well ICP conto...

Page 661: ...the files During transfer the control displays the following information in a transfer window The name of the program which is currently being transferred If a file already exists in the target path t...

Page 662: ...backup without connecting to an external storage device Creating a parameter backup Select the Organization operating mode Press the Transfer soft key login required Open the parameter transfer Soft...

Page 663: ...l the parameters and tables of the control except tool and technology data Path and file names of the backup files Config data para PA_ zip Tables table TA_ zip The transfer window only shows the para...

Page 664: ...ool backup Select the Organization operating mode Press the Transfer soft key login required Press the Tools soft key Soft keys for tool transfer Soft key Meaning Transmit all marked files from the co...

Page 665: ...the Magazine list soft key machine dependent Press the Mark soft key Press the Confirm selection soft key The control shows a selection window Here you can define which tool data you want to save Sele...

Page 666: ...rvices file data record as a zip file Path and file names of the backup files data SERVICEx zip x stands for a consecutive number The control always generates the service file with the number 1 Alread...

Page 667: ...ng Transmit all marked files from the control to the remote station Delete all marked files after a confirmation prompt login required Select the TNC main directory e g when if you want to transfer pr...

Page 668: ...ool backup files from the tool folder to the project folder TO_Backup zip Service files are not created and copied Selecting a data backup file You can also create a data backup file without connectin...

Page 669: ...NUALplus 620 and the CNC PILOT 640 However you can use the program converter to adapt programs of the predecessor control to the new control This converter is a component of your control The converter...

Page 670: ...4110 gtz Alternative Selection of DIN programs of the MANUALplus 4110 nc ncs Alternative Selection of programs of the CNC PILOT 4290 nc ncs Use the cursor keys to select the folder then press the ENT...

Page 671: ...tool number dd are loaded as ID and the last two pp as T Approaching the tool change position In Tool change point G14 the converter enters the no axis setting This parameter is not used in the MANUAL...

Page 672: ...programming Variable accesses to tool data machine dimensions D compensation values parameter data and events cannot be converted These program sequences have to be adapted M functions are left uncha...

Page 673: ...NOTICE Danger of collision Converted NC programs may have incorrectly converted contents machine dependent or nonconvertible contents Danger of collision during machining Adapt converted NC programs...

Page 674: ...ol data Select the Organization operating mode Press the Transfer soft key login required Open the menu with the Miscellaneous functions soft key Open the menu with the Import functions soft key Press...

Page 675: ...ges or enhancements are required in the control software your machine tool builder will provide you with a service pack The service pack is usually installed with the aid of a USB memory stick 1 GB or...

Page 676: ...service pack Installing a service pack Connect a USB stick Switch to the Organization mode of operation Press the Key soft key Enter the code number 231019 Press the UPDATE DATA soft key if the soft k...

Page 677: ...10 Tables and overviews...

Page 678: ...Metric ISO thread External 0 61343 F F 30 30 Internal 0 54127 F F 30 30 Q 3 Metric ISO tapered thread External 0 61343 F F 30 30 Q 4 Metric ISO tapered fine pitch thread 0 61343 F F 30 30 Q 5 Metric...

Page 679: ...thread External 0 61343 F F 30 30 Internal 0 54127 F F 30 30 Q 16 NPT US taper pipe thread External 0 8 F F 30 30 Internal 0 8 F F 30 30 Q 17 NPTF US taper dryseal pipe thread External 0 8 F F 30 30...

Page 680: ...5 Diameter in mm Thread pitch 56 5 5 60 5 5 64 6 68 6 Q 8 Cylindrical round thread Diameter in mm Thread pitch 12 2 54 14 3 175 40 4 233 105 6 35 200 6 35 Q 9 Cylindrical Whitworth thread Thread desig...

Page 681: ...38 43 2 309 6 163 83 2 309 Q 11 Whitworth pipe thread Thread designation Diameter in mm Thread pitch 1 8 9 728 0 907 1 4 13 157 1 337 3 8 16 662 1 337 1 2 20 995 1 814 5 8 22 911 1 814 3 4 26 441 1 81...

Page 682: ...4 233333333 1 1 2 38 1 4 233333333 1 3 4 44 45 5 08 2 50 8 5 644444444 2 1 4 57 15 5 644444444 2 1 2 63 5 6 35 2 3 4 69 85 6 35 3 76 2 6 35 3 1 4 82 55 6 35 3 1 2 88 9 6 35 3 3 4 95 25 6 35 4 101 6 6...

Page 683: ...33 3375 1 411111111 1 3 8 34 925 1 411111111 1 7 16 36 5125 1 411111111 1 1 2 38 1 1 411111111 1 9 16 39 6875 1 411111111 1 5 8 41 275 1 411111111 1 11 16 42 8625 1 411111111 1 3 4 44 45 1 5875 2 50 8...

Page 684: ...8 NPSC U S cylindrical pipe thread with lubricant Thread designation Diameter in mm Thread pitch 1 8 10 287 0 94074074 1 4 13 716 1 411111111 3 8 17 145 1 411111111 1 2 21 336 1 814285714 3 4 26 67 1...

Page 685: ...5 12 1 6 30 4 5 7 14 2 30 4 5 6 4 16 2 30 5 7 17 5 2 5 30 5 5 7 7 19 3 2 30 6 8 3 21 3 2 30 Internal thread Thread pitch I K R W 0 2 0 1 1 2 0 1 30 0 25 0 1 1 4 0 12 30 0 3 0 1 1 6 0 16 30 0 35 0 2 1...

Page 686: ...ned from the cylinder diameter Where I Undercut depth K Underc breadth R Undercut radius W Undercut angle DIN 509 F undercut parameters Diameter I K R W P A 1 6 0 1 0 5 0 1 15 0 1 8 1 6 3 0 1 1 0 2 15...

Page 687: ...in 3 principal axes max 100 m Circle In 2 axes radius max 999 m optional additional linear interpolation in the third axis C axis Interpolation in the linear axes X and Z with the C axis Feed rate mm...

Page 688: ...wheel Graphic support for entering and running Teach in cycles without saving the machining steps in alternation with manual machine operation Thread reworking thread repair in a second workpiece setu...

Page 689: ...lling with the C axis Linear and circular patterns for drilling and milling operations with the C axis Context sensitive help graphics Transfer of cutting values from technology database Use of DIN ma...

Page 690: ...fillable forms and input groups via the smart Turn keys Context sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting values from t...

Page 691: ...llel programming Parallel simulation Test graphics Graphic simulation of Teach in cycle sequence Teach in smart Turn or DINplus program Display of the tool paths as pencil trace or cutting path graphi...

Page 692: ...Tool monitoring with automatic tool change after tool insert wear optional Management of multipoint tools multiple inserts or reference points Technology database optional Access to cutting data after...

Page 693: ...NUALplus 620 User s Manual 12 2017 693 User functions Conversational languages ENGLISH GERMAN CZECH FRENCH ITALIAN SPANISH PORTUGUESE SWEDISH DANISH FINNISH DUTCH POLISH HUNGARIAN RUSSIAN CHINESE CHIN...

Page 694: ...ared transmission TT 140 3 D touch trigger probe for tool measurement with cable connection TT 449 3 D touch trigger probe for tool measurement with infrared transmission DataPilot CP 640 MP 620 Contr...

Page 695: ...tours 54 B axis machining 825742 01 Machining with the B axis Rotating the machining position of the tool 55 C axis machining 633944 01 C axis machining 63 TURN PLUS 825743 01 Automatic generation of...

Page 696: ...ith variables and PLC programming Remember the following when converting DIN programs of the CNC PILOT 4290 Tool call T commands of the TURRET section T commands containing a reference to the tool dat...

Page 697: ...inciple of function is compatible A warning will be issued for G48 because the principle of function has changed A warning will be issued for G916 G917 and G930 because the principle of function has c...

Page 698: ...n front of this comment Depending on the situation the nonconvertible command is taken into the comment line or the nonconvertible NC block follows the comment NOTICE Danger of collision Converted NC...

Page 699: ...is not available or is replaced by different function ality This function is available for controls with multichannel capability This function is planned for future software versions and will initiall...

Page 700: ...center dimensioning Basic contour elements G13 Geo Circular arc with absolute center dimensioning G22 Geo Recess standard G23 Geo Recess relief turn G24 Geo Thread with undercut G25 Geo Undercut cont...

Page 701: ...G305 Geo Rectangle on front face G307 Geo Eccentric polygon on front face G401 Geo Linear pattern on front face Front and rear face contours G402 Geo Circular pattern on front face G110 Geo Starting...

Page 702: ...ll circle G375 Geo Rectangle G376 Geo Single surface G377 Geo Eccentric polygon G471 Geo Linear pattern G472 Geo Circular pattern XY plane G477 Geo Centric polygon G180 Geo Starting point of contour G...

Page 703: ...olute center dimensioning Gx26 Speed limitation G48 Reduce rapid traverse X G64 Interrupted feed G192 Feed per minute for rotary axis Gx93 Feed per tooth G94 Feed per minute Gx95 Feed per revolution G...

Page 704: ...ff oversize G57 Axis parallel oversize Oversizes G58 Contour parallel oversize G47 Set safety clearances Safety clearances G147 Safety clearance milling cycles T Tool call G148 Switching the tool edge...

Page 705: ...G72 Counterboring countersinking etc G73 Tapping cycle Drilling cycles G74 Deep hole drilling cycle G810 Longitudinal roughing cycle G820 Face roughing cycle G830 Contour parallel roughing cycle G835...

Page 706: ...ynchronization marking G702 Storing loading Contour follow up G703 Contour follow up ON OFF Contour follow up G706 K default branch G30 Converting and mirroring G121 Contour mirroring shifting G720 Sp...

Page 707: ...face G101 Synchronous start of slides G102 Circular arc on front face Front rear face machining G103 Circular arc on front face G799 Thread milling axial G801 Engraving on front face G802 Engraving o...

Page 708: ...al functions Skip level INPUT Input variables WINDOW Open output window variables PRINT Output variables INPUTA Input V variables WINDOWA Open output window V variables Data input and data output PRIN...

Page 709: ...ing nominal values G718 Move lag error G901 Actual values in variables G902 Datum shift in variables G903 Lag error in variables G907 Block speed monitoring off G908 Feed rate override 100 G909 Interp...

Page 710: ...oning without machining G712 Define tool position G841 Area milling roughing G842 Area milling finishing G843 Centric polygon milling roughing G844 Centric polygon milling finishing G845 Pocket millin...

Page 711: ...11 Overview of cycles...

Page 712: ...Page Overview Page 183 Rapid positioning Page 184 Move to the Tool change point Page 185 Long linear machining Single longitudinal cut Page 186 Transv linear maching Single transverse cut Page 187 Li...

Page 713: ...tudinal plunge Roughing and finishing cycle for simple contours Page 215 Cut with transverse plunge Roughing and finishing cycle for simple contours Page 217 ICP long parallel contour Rough ing and fi...

Page 714: ...es for any contour Page 271 Recessing axial ICP Recessing and finishing cycles for any contour Page 273 Undercut H Page 303 Undercut K Page 305 Undercut U Page 306 Cut off Cycle for parting the workpi...

Page 715: ...ead Single or multi start API thread API American Petrole um Institute Page 324 Regrooving thread Recut longitu dinal single or multi start thread Page 326 Recut tapered thread Recut tapered single or...

Page 716: ...erns Page 342 Drilling radial For drilling single holes and patterns Page 345 Deep drilling axial For drilling single holes and patterns Page 347 Deep drilling radial For drilling single holes and pat...

Page 717: ...re For milling single figures Page 367 Axial contour ICP For milling single ICP contours or contour patterns Page 375 Face milling For milling surfaces or centric polygons Page 383 Radial slot For mil...

Page 718: ...finishing 239 ICP finishing 247 Cutting limits SX SZ 180 Cut transverse 201 Expanded 205 Cycle addresses used 180 Comment 175 keys 174 State 106 Cycle programming drilling and milling patterns 398 Dr...

Page 719: ...ont face 479 lateral surface 489 XY plane 502 YZ plane 518 ICP recessing axial finishing 277 radial finishing 275 ICP recessing cycles axial 273 radial 271 ICP recess turning axial finishing 301 radia...

Page 720: ...shing 275 Recessing cycles 253 Recess turning axial 281 Expanded 285 finishing 289 finishing Expanded 293 ICP finishing 301 Recess turning radial 279 Expanded 283 finishing 287 finishing Expanded 291...

Page 721: ...g cycles 198 Tools in different quadrants 118 Tool types 558 Touch gestures 85 Touch off 133 Touch operating panel 84 Touch probe 134 Touchscreen 84 cleaning 89 configure 89 Transfer 644 Transformatio...

Page 722: ...4 E mail service ms support heidenhain de NC support 49 8669 31 3101 E mail service nc support heidenhain de NC programming 49 8669 31 3103 E mail service nc pgm heidenhain de PLC programming 49 8669...

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